The present invention relates to a chain of the kind that is used, generally in combination with a sprocket, in drive or power transmission mechanisms etc.
A conventional roller bush chain for use in such applications comprises pairs of laterally opposed inner link plates interleaved with pairs of laterally opposed outer link plates along the length of the chain. Each pair of opposed inner link plates is connected together by a pair of spaced cylindrical bushes that are received in a friction fit in apertures in the inner links. Each outer link plate extends in parallel to the inner link plates and overlaps the adjacent ends of neighbouring inner links. The inner and outer link plates are interconnected on opposite sides of the chain by pins that pass through the bushes and aligned apertures in the outer link plates on both sides of the chain. The pin is fixed at each end to the outer link plates but is pivotal with respect to the inner link plates. A freely rotatable cylindrical roller is supported on each bush.
There is a requirement to provide a cheaper roller chain, particularly for low cost applications and/or applications where the loads are relatively low.
It is one object of the present invention to provide an improved or alternative chain.
According to the present invention there is provided a chain defining a longitudinal axis along its length, the chain comprising a plurality of axially spaced tubular rollers that are interconnected by a plurality of links, each link having at least two axially spaced protruding articulation elements for receipt by respective rollers, each roller being rotatably supported on articulation elements of adjacent links, each articulation element defining an arcuate bearing surface for sliding against the inner surface of a roller, the arcuate bearing surface being complementary to the inner surface of the roller.
The arrangement provides for a relatively low cost and simple chain that uses significantly less material than a conventional roller bush chain and in which the tensile load is borne at least partially by the rollers.
In one embodiment, one articulation element from each axially adjacent link is received in a given roller and the two bearing surfaces combine to support the roller in rotation as well as allow the roller to bear at least some of the tensile load.
The roller is rotatable relative to the articulation elements which are, in turn, able to articulate relative to the roller. The bearing surfaces support these movements.
Axially adjacent rollers may be interconnected by a single link or by a pair of laterally opposed links. It will be appreciated that the invention is intended to cover a chain in which only one axially adjacent pair of rollers are interconnected in this manner and an embodiment in which all or substantially all the rollers are so interconnected.
The links may be in the forms of plates.
The articulation elements may be in the form of sections of a cylinder, which may be hollow or solid, the outer surface of the cylinder defining the bearing surface. The articulation elements are thus effectively segmented bushes on which the roller rotates. They may extend across the full width of the roller. The roller may be a unitary component or may be split into two or more pieces.
When the chain is arranged to be straight, such that its longitudinal axis extends in a straight line, the rotational angular clearance between axially adjacent links, preferably substantially all such links in the chain, is preferably greater than 32 degrees. It is preferably less than 90 degrees, and more preferably approximately 60 degrees, in at least one direction. Alternatively, or in addition, when the chain is straight the angular clearance between substantially all longitudinally adjacent links may be approximately zero in one direction.
The rotational angular clearance may be defined between the articulation elements of axial adjacent links, the articulation elements being received in the same roller.
In instances where the rollers are interconnected by pairs of laterally opposed links the angular clearance between two axially adjacent links may in fact be determined by the angular clearance of the two other links of their respective pairs, as the two links of laterally opposed pairs may be unable to rotate independently.
The links are preferably laterally restrained so as to prevent significant movement away from the longitudinal axis of the chain. At least one of the links is so restrained and preferably substantially all links are laterally restrained. The restraint may be provided via retaining protrusions and complementary voids, said protrusions and voids being defined on one or both articulation elements of the restrained links and on the corresponding rollers. For example, the voids may be provided by spaces beyond the opposite ends of the rollers to the restrained links and the retaining protrusions may be provided by lips or hooked elements defined on the ends of the articulation elements. The retaining protrusions and complimentary voids of substantially all links so restrained may be held in engagement by positioning rods.
In an alternative embodiment laterally opposed pairs of links are laterally restrained against significant movement away from the longitudinal axis of the chain by means of an interconnection between the links. The interconnection may be provided by welding, gluing or otherwise bonding or may be provided by a mechanical connection.
One or more links may be laterally restrained by an interconnection between one or both articulation elements of a link and a roller.
The interconnection may provided by at least one protrusion and at least one complementary void.
The at least one retaining protrusion and complementary void may be held in engagement by positioning rods.
A spacer may be provided between each articulation element that is received in each roller. The spacer may have an arcuate surface to assist in relative articulating movement of the articulation elements in the roller. The spacer may be in the form of a cylindrical pin. It may be fixed to the articulation element either by integral formation with the link or by a suitable fixing means.
The links may be laterally restrained by at least one retention member. Each retention member may laterally restrain at least one of the links that has an articulation element received within said roller. At least one roller may receive at least one retention member. The retention member may be elongate. It may comprise two portions that are joined together. The portions may have a common bore, the portions being joined together by the insertion of an elongate element, such as a rod, into the common bore.
The two portions may be joined together by any suitable mechanical connection such as a snap-fit mechanism.
The at least one retention member may be a bobbin having a shaft portion passing through the roller and an enlarged head at each end for preventing removal of the bobbin from the roller, one or both of the enlarged heads at least partially overlying one or more of the links connected to the roller.
The retention member may have a clamp arm at each end, each clamp arm partially overlying a link of a pair of laterally opposed links and exerting a clamping force to urge it towards the other link of the pair. Each clamp arm may have a protrusion which is received in a complementary recess in the link that it partially overlies. The retention member and clamp arm may be formed from an elongate member such as a piece of wire or the like. The link may further comprise a ramped insertion path between the recess and an edge of the link, the insertion path being shaped to guide the protrusion towards the recess during attachment of the retention member and to cam the clamp arms away from each other during attachment so as to elastically deform the retention member and generate the clamping force.
Preferably, substantially all links are restrained by retention members. Substantially all retention members may each be made from one or more polymers.
The link may comprise an assembly comprising two separate articulation elements interconnected by at least one spacer plate. The articulation elements may be interconnected by laterally spaced first and second spacer plates, one being disposed at each end of the articulation elements and each extending over an end of the roller.
The spacer plate may comprise one or more alignment tabs at each end, each of which may be received within a complementary notch in the articulation elements to which the spacer plates are attached.
The assembly may further comprise a reinforcing brace having a central portion that extends over a spacer plate and two fingers that extend alongside the articulation elements. The reinforcing brace may be attached to the link by a mechanical connection such as, for example, a snap-fit connection. In particular it may be connected to at least one articulation element of the link. The connection may be provided by a projection that is received in a corresponding void. The projection may be formed on a finger with the void defined in an articulation element. The projection may extend beyond the bearing surface of the articulation element so as to provide a wear surface for the roller. The reinforcing brace may be made of one or more polymers, and more preferably of a fibre reinforced polymer.
At least one roller of the chain may have a projection on its internal surface for receipt in a corresponding recess in the articulation elements. This helps to provide lateral restraint for the link.
Substantially all the links may be made of one or more polymers. Instead or in addition, substantially all the links may be at least partially manufactured by forging, sintering or both.
The chain may be incorporated in a machine, may be supplied as a kit of parts, or both.
The articulation elements may be formed integrally with the links or be formed individually and joined to them. This may apply to at least one of the elements and preferably to substantially all the elements. One or more of the links may be made from one or more polymers, be single polymeric mouldings, or be at least partially manufactured by forging, sintering or both.
Specific embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
Referring now to the drawings,
The chain of
The link plates 6 in this embodiment therefore replace the inner 4 and outer 5 links, the pins 3 and the bushes 2 of conventional roller bush chains. When the chain is under tension, the force propagates through the rollers. The rollers therefore carry any tensile loading of the chain, unlike conventional chains where it is the pins 3 that transfer the loading between link plates.
The link plates 6 may be made from one or more polymers and may be single polymeric mouldings. They may be at least partially manufactured by forging, sintering or both. One or both of the articulation elements may be formed integrally with the rest of the link plate, or may be formed individually and joined to it, for example they may mechanically interlock or may be joined by laser welding, resistance welding, gluing or any other method.
In
The angular clearance between axially adjacent link plates may be determined by the geometry of the articulation elements 7 that lie within the same roller 1, as discussed above and shown in
One or more of the link plates 6 of the chain of the present invention may be laterally restrained. This prevents the articulation elements 7 from being withdrawn from the rollers 1, which could result in disconnection of the chain while it is in use.
In the third embodiment, shown in
In alternative embodiments, the lip may be on the roller 1 and the space or void on the articulation element 7. Any form of protrusion and void may be adopted such as, for example, ridges and complementary grooves. Moreover, they may be at other locations on the rollers and articulation elements, such as around the centres, or near or at the ends proximal to the link plates 6. There may be more than one protrusion and more than one void on each articulation element and roller.
In the embodiment of
The ends of both the articulation elements 7 of each pair 15 of link plates abut and are joined together at a seam 16 to laterally restrain the two plates. The abutting ends may be joined by gluing, welding, inter-engaging mechanical connection features or by any other joining means known in the art. In alternative embodiments only one articulation element of each link plate of the pair may abut and be joined to the other, or both articulation elements of each plate may abut with those of the other plate in the pair but only one abutting pair of articulation elements may be joined.
At least one of the rollers 1 of the chain of the present invention may receive one or more retention members for laterally restraining the link plates. In the embodiment of
The retention members such as the bobbins 17 may be elongate and may each be assembled from two portions 20 that are penetrated by a common bore 21 and are fixed together by the insertion of a rod 22 into the common bore 21. The rod may be a friction-fit with the bobbins portions or it ends may deformed (e.g. riveted) after insertion.
In alternative embodiments the portions 20 of each retention member may be screwed together, glued, welded or joined by any other method known in the art. Alternatively, where the retention members are bobbins one or both the enlarged heads 19 of each bobbin may be created by mechanical deformation after insertion of its shaft 18 into the roller 1.
In embodiments where the connection between adjacent rollers is made by a single link plate, each roller will receive an articulation element from each of two axially adjacent link plates. Where the connection is made by a pair of laterally opposed link plates, each roller will receive four articulation elements from four link plates (two axially adjacent link plates on each side).
A retention member may laterally restrain just one link plate or both the adjacent link plates. In embodiments where the connections between rollers are made by pairs of laterally opposed link plates 15, each retention member may laterally restrain one link plate, both link plates of a laterally opposed pair, two axially adjacent link plates, three link plates, or all four link plates that have articulation elements received in the roller containing the retention member. One retention member in a chain may not laterally restrain the same number of link plates as another. In an alternative embodiment alternate rollers of a chain may contain retention members.
In the chain of
The protrusions 29 are directed towards the chain axis and are received in complementary recesses 30 in the outwardly facing flanks of the link plates 6 (as shown in
In further alternative embodiments to the fifth or sixth embodiments, the retention member may be a rod or plate which extends between two articulation elements in the same roller, one from each of a pair of laterally opposite link plates, and is glued, welded or otherwise joined to secure the elements together and restrain the plates. Alternatively, the retention member may comprise two components one fixed to each articulation element and each having complementary teeth so as to form a ratchet-type mechanism. The teeth allow partial insertion of one component into another but prevent its withdrawal.
In the embodiment of
The reinforcing braces 35, 38 may be made of one or more polymers, may be single polymeric mouldings and/or be made of a fibre reinforced polymer such as carbon fibre reinforced PEEK.
The braces 35, 38 on each flank are connected to each other, via the articulation elements, by a snap-fit mechanism. Each finger 37, 40 of each brace has a protrusion 41 in the form of a retainer peg, each peg being received in a complementary void in the form of an aperture 42 on the corresponding articulation element 7, thereby securing the two components. Each spacer plate 33, 34 has an alignment tab 43 at each end that is received within a complementary notch 44 in the connected articulation element 7, the tabs and notches keeping the spacer plates and articulation elements in alignment prior to the attachment of the reinforcing braces.
In an alternative embodiment the pegs 41 may be on the articulation elements and the apertures 42 define in the fingers 37, 40. Another other form of mechanical connection using protrusions and voids may be adopted. Moreover, they may be provided at other locations on the reinforcing fingers and articulation elements. There may be one or more connections between each articulation element and reinforcing brace.
As an alternative to a snap-fit joining mechanism, the ends of one or both fingers of opposite reinforcing braces may interlock to hold them together.
While the articulation elements of the link plates of the sixth embodiment run the whole length of the rollers and extend out of either end of them, in alternative embodiments they may run substantially all the length of the rollers or may run only a proportion of the length of the rollers. They may extend out of one end of the rollers or neither, and may be flush with or recessed within one or both ends of the rollers.
The reverse face of the link has articulation elements 7 for receipt in respective rollers 1, each defining a bearing surface 8 that is complementary to the inside surface of the roller as in all preceding embodiments.
When laterally opposed links of this kind are connected together in any suitable manner as described in relation to any of the preceding embodiments, they are restrained against significant lateral movement out of the rollers 1.
The link plate of
The chain of
It will be appreciated that numerous modifications to the above described design may be made without departing from the scope of the invention as defined by the appended claims.
Number | Date | Country | Kind |
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1121369.1 | Dec 2011 | GB | national |
1216409.1 | Sep 2012 | GB | national |