The present disclosure relates to the field of saw chains, and in particular to a chainsaw blade, a carbide blade block and a carbide chainsaw blade.
In the field of wood industry engineering, saw chain serves as a commonly utilized tool for various applications such as on-site logging, sawing, or cutting within workshop settings. The primary component of the saw chain is the chainsaw blade, which plays a crucial role in the cutting process. Due to its continuous contact with wood, the chainsaw blade undergoes high-speed friction, vibration, and elevated temperatures. Additionally, the varying textures of wood, ranging from soft to hard, contribute to the gradual wear and tear of the chainsaw blade over time.
As the chainsaw blade wears out, it tends to become dull, leading to increased cutting resistance, reduced efficiency, and heightened cutting losses. Consequently, the blade necessitates sharpening, a process that involves disassembling the chainsaw blade and utilizing specialized equipment for sharpening. This maintenance task can be cumbersome for regular users.
As wear and sharpening cycles progress, the chainsaw blade eventually reaches a point where it is no longer viable for further use and needs replacement. The blade can only be sharpened and reused a limited number of times, resulting in escalated cutting expenses. Therefore, there is a demand for a durable cutting tool that is resistant to wear.
The objective of the present disclosure is to provide a chainsaw blade, a carbide blade block and a carbide chainsaw blade that addresses the technical problems above.
To address these technical problems, the present disclosure is realized through the following technical solutions.
A chainsaw blade, including a chainsaw blade body, where a bottom of the chainsaw blade body is fixedly connected to a connecting portion, and a top of the chainsaw blade body is fixedly connected to a depth limiting tooth; the top of the saw chain cutter body is fixedly connected to a cutting portion located on a one side of the depth limiting tooth; a concave cutting groove is formed between the depth limiting tooth and the cutting portion, and the cutting portion is bent; a fixing groove is provided on a side of the cutting portion close to the cutting groove, and a carbide blade block is provided on an inner wall of the fixing groove; a depth of the fixing groove is less than a height of the cutting portion, and an opening of the fixing groove is located at an upper side of the cutting portion.
The chainsaw blade body is an intermediate semi-finished product. The plate used to form the chainsaw blade body is formed into the connecting portion, the depth limiting tooth and the cutting portion after shearing and bending, and then the fixing groove is formed by cutting the cutting portion at a position thereof biased toward the cutting groove. The fixing groove is used to fix the carbide blade block, and the size of the carbide blade block is relatively small compared with that of the chainsaw blade body, such that the fixing groove is relatively small compared with the chainsaw blade body. In order to ensure the fastness of the fixing of the carbide blade block, the opening of the fixing groove is located at the upper side of the cutting portion, such that the carbide blade block is inserted into the fixing groove toward the bottom of the fixing groove, and there is sufficient fixing position between the carbide blade block and the chainsaw blade body, which facilitates the determination of the position of the carbide blade block and subsequent processing of a cutting blade with sufficient fastness.
Preferably, a retaining edge is fixedly connected between the fixing groove and the cutting groove, an upper apex position of a side of the retaining edge facing the fixing groove is higher than an apex position of the depth limiting tooth, and a side of the retaining edge facing the cutting groove has a concave are surface.
Preferably, an upper side edge of the retaining edge and an upper side edge of the cutting portion are of an extended structure.
The carbide blade block includes a front portion and a rear portion; the front portion and the rear portion are connected into front and rear sides matched with the fixing groove of the chainsaw blade body; a bottom of the rear portion is a bottom side that matches a bottom inner wall of the fixing groove, and the bottom side of the rear portion is fixedly welded to an inner wall of the fixing groove.
The carbide blade block is mounted to the fixing groove; a front end of the cutting portion of the chainsaw blade body facing the cutting groove is a cutting blade, and the cutting blade comprises a blade body edge formed on a front edge of the fixing groove and a carbide blade formed on a front edge of the carbide blade block; a glue injection assembly is provided inside the carbide blade block.
Preferably, the glue injection assembly includes a threaded insertion cavity disposed inside the rear portion, and a threaded glue injection barrel for injecting glue is inserted into the threaded insertion cavity in a limited manner; a glue injection cavity for inserting the threaded glue injection barrel is provided inside the front portion; one end of the threaded glue injection barrel close to the glue injection cavity is fixedly connected to a plurality of annular equidistantly distributed glue injection strips; a sealing insert block is fixedly connected among the plurality of glue injection strips, a positioning post is fixedly connected to a side of the sealing insert block away from the glue injection strip, and a sealing assembly is provided at one end of the threaded glue injection barrel away from the glue injection strip.
Preferably, a top inner wall of the glue injection cavity is provided with a positioning groove that matches the positioning post.
Preferably, an outer side of the glue injection strip is fixedly connected to a sawtooth cutter.
Preferably, both sides of the front portion are fixedly connected to positioning inserts, and the retaining edge and a side of the cutting portion close to the front portion are provided with slots for the positioning inserts to be inserted in a limited manner.
Preferably, an inner wall of the glue injection cavity is provided with a plurality of annular grooves distributed equidistantly to improve adhesive firmness of the glue.
Preferably, a side of the sealing insert block close to the glue injection strip is fixedly connected to a guide post located among the plurality of glue injection strips; an end of the guide post away from the sealing insert block is a hemispherical structure, and a length of the guide post is greater than a length of the glue injection strip.
Preferably, the sealing assembly includes a sealing insert barrel fixedly installed on an inner side of the threaded glue injection barrel; the threaded glue injection barrel extends to a side of the rear portion away from the front portion; a sealing insert post is provided inside the sealing insert barrel, and the sealing insert post has a prismatic structure; one end of the sealing insert barrel is provided with a groove for the sealing insert post to be inserted in a limited manner; a mounting insert rod is fixedly connected to a side of the sealing insert post close to the sealing insert barrel, and a sealing sleeve in contact with an inner side of the sealing insert barrel is fixedly installed on an outer side of the mounting insert rod; one end of the mounting insert rod away from the sealing insert post is fixedly connected to a limiting block, and an outer diameter of the limiting block is larger than the mounting insert rod.
Preferably, an end of the sealing insert post away from the sealing sleeve is fixedly connected to an limiting outer plate located outside the threaded glue injection barrel, and an end of the limiting outer plate away from the sealing insert post is fixedly connected to an annular pull plate.
Preferably, a plurality of anti-slip strips distributed annularly and equidistantly are provided on an outer side of the sealing sleeve.
Preferably, one end of the sealing insert barrel away from the sealing insert post is fixedly connected to a plurality of elastic sealing strips distributed annularly and equidistantly; the elastic sealing strips have an upwardly curved structure, and a bending groove is provided in a top concave surface of the elastic sealing strips.
In comparison to prior art, the present disclosure offers several advantageous features.
The chainsaw blade is provided with a groove corresponding to the position of the cutting blade. The groove portion is welded and fixed with the carbide blade block. After welding, an integrated structure is formed, and the blade of the carbide chainsaw blade is processed. The blade includes the blade body edge and the carbide blade block. The carbide blade block is used to replace the blade portion originally formed by the chainsaw blade body, thereby improving the cutting wear resistance of the chainsaw blade and reducing the number of grinding times, which in turn improves cutting efficiency while extending the lifetime of the chainsaw blade.
The threaded glue injection barrel is inserted into the glue injection cavity of the front portion through the threaded insertion cavity, facilitating the rapid injection of glue into the glue injection cavity. Rotating the threaded glue injection barrel enables the sawtooth cutter on the glue injection strip to cut the solid glue. The front portion can be removed for disassembly and replacement. The positioning post facilitates the installation of the threaded glue injection barrel, thus, when the carbide blade block is damaged after long-term use, it can be removed and replaced in time.
The sealing sleeve is inserted into the sealing insert barrel to block the threaded glue injection barrel to prevent wood chips from entering the threaded glue injection barrel when the chainsaw blade body is in use. Furthermore, by rotating the annular pull plate, the prismatic structure of the sealing insert post can be utilized to synchronously rotate the threaded glue injection barrel, thereby improving the convenience of disassembly, which achieves the effects of sealing protection and improving disassembly convenience.
In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present disclosure. Those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting creative work.
In the drawings, the parts represented by each number are listed as follows:
1. chainsaw blade; 2. depth limiting tooth; 3. cutting groove; 4. carbide blade; 5. carbide blade block; 6. cutting portion; 7. connecting portion; 8. blade body edge; 9. retaining edge; 10. fixing groove; 11. bottom side; 12. front portion; 13. rear portion; 14. glue injection assembly; 15. threaded insertion cavity; 16. threaded glue injection barrel; 17. glue injection cavity; 18. glue injection strip; 19. sealing insert block; 20. positioning post; 21. positioning groove; 22. sawtooth cutter; 23. sealing assembly; 24. positioning insert; 25. annular groove; 26. guide post; 27. sealing insert barrel; 28. sealing insert post; 29. mounting insert rod; 30. sealing sleeve; 31. limiting outer plate; 32. annular pull plate; 33. limiting block; 34. anti-slip strip; 35. elastic sealing strip.
The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present disclosure.
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Principle of work: The chainsaw blade 1 is provided with a groove corresponding to the position of the cutting blade. The groove portion is welded and fixed with the carbide blade block 5. After welding, an integrated structure is formed, and the blade of the carbide chainsaw blade is processed. The blade includes the blade body edge 8 and the carbide blade block 5. The carbide blade block 5 is used to replace the blade portion originally formed by the chainsaw blade body 1, thereby improving the cutting wear resistance of the chainsaw blade and reducing the number of grinding times, which in turn improves cutting efficiency while extending the lifetime of the chainsaw blade.
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In this embodiment, the threaded glue injection barrel 16 is inserted into the glue injection cavity 17 of the front portion 12 through the threaded insertion cavity 15 of the rear portion 13, and is fixed using the threads on the outside of the threaded glue injection barrel 16. Open the sealing insert post 28 to inject glue into the threaded glue injection barrel 16. The glue enters the glue injection cavity 17 through a plurality of glue injection strips 18, such that the front portion 12 and the threaded glue injection barrel 16 are fixed, and the front portion 12 and the rear portion 13 form the carbide blade block 5. And in long-term use, rotating the threaded glue injection barrel 16 can drive multiple glue injection strips 18 to rotate synchronously, such that when the threaded glue injection barrel 16 is taken out, it rotates and moves outward. The solidified glue is cut through the sawtooth cutters 22 on the outside of the glue injection strips 18, such that the front portion 12 can be quickly removed, and the front portion 12 of the carbide blade block 5 that has been used for a long time can be replaced, further improving the durability of the chainsaw blade. Moreover, the sealing sleeve 30 is inserted into the sealing insert barrel 27 to block the threaded glue injection barrel 16 to prevent wood chips from entering the threaded glue injection barrel 16 when the chainsaw blade body 1 is in use. Furthermore, by rotating the annular pull plate 32, the prismatic structure of the sealing insert post 28 can be utilized to synchronously rotate the threaded glue injection barrel 16, thereby improving the convenience of disassembly.
During welding, in order to ensure that the position between the carbide blade block 5 and the chainsaw blade body 1 is stable and does not change, before welding, the carbide blade block 5 is fixed with glue, and the glue injection cavity 17 can increase the glue injection surface and the glue injection amount, further improving the firmness of the glue injection.
It should be noted that in this disclosure, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or sequence between these entities or operations. Furthermore, the terms “include,” “comprise,” or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, object, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.
Although the embodiments of the present disclosure have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the disclosure, the scope of which is defined by the appended claims and their equivalents.
Number | Name | Date | Kind |
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2746494 | Cox | May 1956 | A |
2976900 | Mills | Mar 1961 | A |
3292675 | Bullard | Dec 1966 | A |
3467155 | Mckinney | Sep 1969 | A |
4841824 | Hartmann | Jun 1989 | A |
10010942 | Athad | Jul 2018 | B2 |
20240066744 | Gibson | Feb 2024 | A1 |
Number | Date | Country |
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218342318 | Jan 2023 | CN |
220761239 | Apr 2024 | CN |
0223896 | Jun 1987 | EP |
2052374 | Jan 1981 | GB |
Entry |
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CN-218342318-U English Translation; Jan. 20, 2023 Wang W. |