Example embodiments generally relate to chainsaws and, more particularly, relate to a chainsaw provided with means for tensioning the saw chain.
Chainsaws rotate a chain having cutting teeth around a guide bar to cut material such as wood. In order to ensure that the guide bar can be held securely while still allowing the chain to rotate freely around its periphery, many chainsaw models employ a clutch cover to clamp the guide bar to a body portion of the chainsaw. In some embodiments, a knob is provided to enable the clutch cover to be tightened onto the chainsaw body. Rotation of the knob in one direction (e.g., clockwise) may tighten the knob so that the clutch cover is securely held to the chainsaw body. Meanwhile rotation of the knob in the other direction (e.g., counter clockwise) may loosen the knob to allow the clutch cover to be removed.
The nature of the work performed by chainsaws, and the necessary power that is required to enable the chainsaw to cut effectively mean that a chainsaw is generally exposed to a great deal of vibration pressure on the guide bar. The vibration and/or pressure may tend to cause the knob to loosen in some cases. Prevention of loosening of the knob may be accomplished in a number of ways. However, many such ways are either complicated, and therefore costly, or not sufficiently effective. Accordingly, it may be desirable to provide an improved method of locking a knob and clutch cover to the chainsaw body.
Some example embodiments may therefore provide a self-locking knob that is relatively easy to operate in both the tightening and loosening directions. However, example embodiments may also be self locking so that vibration and/or the like may not loosen the knob. Some embodiments may provide the self locking feature by employing a rack element that engages teeth in a receiving opening of the clutch cover to provide locking of the knob. The knob may also employ an opening element that is configured to move the rack element out of engagement with the teeth when loosening of the knob is desired.
In one example embodiment, a chainsaw is provided. The chainsaw includes a chainsaw body, a chainsaw bar configured to be operably coupled to a cutting chain, and a clutch cover disposed proximate to a portion of the chainsaw bar to facilitate clamping the chainsaw bar to the chainsaw body. The clutch cover includes a receiving opening having a series of teeth defined at an internal periphery thereof. The clutch cover receives a clamping assembly in the receiving opening. The clamping assembly includes an inner knob base rotatably received within the receiving opening, a rack element disposed at a portion of the inner knob base to be engageable with the teeth, and a knob configured to contact at least a portion of the inner knob base. The knob includes a driver reception slot formed therein to engage at least one driver extending from the inner knob base. Responsive to rotation of the knob in a first direction, the driver engages the knob to rotate the inner knob base with the knob such that the rack element sequentially engages the teeth while tightening the knob to the chainsaw body. The rack element is biased to engage at least one of the teeth to lock the knob to the housing when the knob is not rotated. The knob further includes an opening element extending into the reception slot to overcome biasing of the rack element to disengage the rack element from the teeth to enable rotation of the knob in the second direction for loosening the knob.
In another example embodiment, a clamping assembly for clamping a guidebar of a chainsaw to a chainsaw body via a clutch cover including a receiving opening having a series of teeth defined at an internal periphery thereof is provided. The clutch cover may receive the clamping assembly in the receiving opening. The clamping assembly includes an inner knob base rotatably received within the receiving opening, a rack element disposed at a portion of the inner knob base to be engageable with the teeth, and a knob configured to contact at least a portion of the inner knob base. The knob includes a driver reception slot formed therein to engage at least one driver extending from the inner knob base. Responsive to rotation of the knob in a first direction, the driver engages the knob to rotate the inner knob base with the knob such that the rack element sequentially engages the teeth while tightening the knob to the chainsaw body. The rack element is biased to engage at least one of the teeth to lock the knob to the housing when the knob is not rotated. The knob further includes an opening element extending into the reception slot to overcome biasing of the rack element to disengage the rack element from the teeth to enable rotation of the knob in the second direction for loosening the knob.
Some example embodiments may provide an operator with a relatively easy way to clamp the guide bar using a single and relatively simple mechanism and without tools.
Having thus described the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
Some example embodiments now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all example embodiments are shown. Indeed, the examples described and pictured herein should not be construed as being limiting as to the scope, applicability or configuration of the present disclosure. Rather, these example embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like reference numerals refer to like elements throughout. Furthermore, as used herein, the term “or” is to be interpreted as a logical operator that results in true whenever one or more of its operands are true. As used herein, operable coupling should be understood to relate to direct or indirect connection that, in either case, enables functional interconnection of components that are operably coupled to each other.
Some example embodiments described herein provide a bar clamping mechanism using a single knob that is self-locking. The self-locking knob may include a rack element that sequentially moves over teeth while rotated in a first direction to lock the knob in place. The knob then remains locked in place, resistant to vibration and loosening, when the knob is not being turned. However, when the knob is turned in a second direction (opposite the first direction), the rack element is removed from contact with the teeth to permit the loosening of the knob.
Referring to the drawings,
In use, the guide bar 120 may be clamped against an internal clamping surface of the body portion 110 by the clamping assembly 130.
An inner knob base 220 may be rotatably disposed within the receiving opening 210. The inner knob base 220 may be a substantially plate-like structure having a post 222 extending through an axial center thereof. For purposes of illustration and to facilitate description of an example embodiment via the exploded view of
In an example embodiment, a rack element 240 may be disposed in the channel 232 to extend between the higher elevation portion 230 and the teeth 212. The rack element 240 may therefore be disposed at a portion of the inner knob base 220 to be engageable with the teeth 212. In some embodiments, the rack element 240 may be a relatively rigid member that may be configured to pivot about a fixed axis 242. In an example embodiment, the rack element 240 may be biased toward contact with the teeth 212 via a biasing element such as spring 244. The spring 244 may apply a force to one side of the rack element 240 to push the rack element 240 such that it rotates about the fixed axis 242 and toward the teeth 212. In the embodiment of
The spring 244 may press against a back stop 248 that may be fixed to the lower elevation portion 228 within the channel 232. In an example embodiment, the spring 244 may push in a direction substantially perpendicular to a direction of extension of the rack element 240. Moreover, in some cases, the rack element 240 may extend toward the teeth 212 such that the longitudinal length of the rack element 240 forms an acute angle relative to a radius of the inner knob base 220.
In an example embodiment, the knob 140 may have a base portion 250 that may be configured to contact at least a portion of the inner knob base 220 (e.g., the higher elevation portion 230) to at least partially enclose the channel 232 between the base portion 250 and the lower elevation portion 228 in the axial direction and between the teeth 212 and the higher elevation portion 230 in the radial direction. The knob 140 may include a driver reception slot 252 formed therein (e.g., in the base portion 250) to engage a respective one of the drivers (e.g., first driver 224 and second driver 226) dependent upon which way the knob 140 is rotated.
Accordingly, for example, responsive to rotation of the knob 140 in a first direction (e.g., clockwise), the first driver 224 engages the knob 140 (e.g., at the driver reception slot 252) to cause the inner knob base 220 to rotate with the knob 140 such that the rack element 240 sequentially engages the teeth 212 while tightening the knob 140 to the chainsaw body portion 110. In an example case, the rack element 240 may be biased to engage at least one of the teeth 212 to lock the knob 140 to the housing 200 when the knob 140 is not rotated. Accordingly, when the knob 140 is not being rotated, the inner knob base 220 may be locked in position relative to the housing 200 via locked engagement of the teeth 212 with the rack element 240. Vibration or other normally experienced forces that may be encountered during operation of the chainsaw 100 may therefore not cause rotation of the inner knob base 220 or the knob 140 so that the knob 140 remains securely fixed in place and the guide bar 120 remains securely clamped to the body portion 110.
Meanwhile, the knob 140 may further include an opening element 254 formed in the base portion 250 to extend into the driver reception slot 252 to overcome biasing of the rack element 240 to disengage the rack element 240 from the teeth 212 responsive to the rotation of the knob 140 in the second direction (e.g., counter clockwise). When the knob 140 is rotated in the second direction, the second driver 226 engages the knob 140 (e.g., at the driver reception slot 252) to turn the inner knob base 220 with rotation of the knob 140. The opening element 254 may therefore disengage the rack element 240 from the teeth 212 to enable rotation of the knob 140 in the second direction (e.g., counter clockwise) for loosening the knob 140.
Although the rack element 240 of some embodiments may extend from the higher elevation portion 230 to the teeth 212, other alternative structures may also be employed in some cases. For example, as shown in
The opening element 254′ of
For disassembly, the knob may be turned in a second direction (e.g., counter clockwise) at operation 350 as shown in
The examples described above provide a ratcheting capability responsive to rotation of the knob in one direction. However, it should be further appreciated that a self-locking knob could be designed to provide the ratcheting capability in two directions. In this regard, for example, one rack element having the structure described above could be oriented in each opposing rotational direction to provide a ratchet capability in both directions.
As such, for example, teeth 212′ or reception slots may be formed around an internal periphery of a receiving opening. Of note, the teeth 212 of
The first ratchet assembly 400 includes a first rack element 240′ disposed in the channel 232 to be biased toward contact with the teeth 212′ via a biasing element such as first spring 244′. The first spring 244′ may apply a force to one side of the first rack element 240′ to push the first rack element 240′ such that it rotates about a fixed axis of the first rack element 240′ and toward the teeth 212′. Meanwhile, the other end of the first rack element 240′ may be fitted to a slot formed in the higher elevation portion to provide a limit to the ability of the first rack element 240′ to rotate toward the teeth 212′ as described above. As such, when seated against the slot while the knob is not being rotated, the first rack element 240′ may engage one of the teeth 212′ and lock in place. The first spring 244′ presses against a first back stop 248′, which is fixed within the channel 232.
The second ratchet assembly 410 includes a second rack element 240″ disposed in the channel 232 to be biased toward contact with the teeth 212′ via a biasing element such as second spring 244″. The second spring 244″ may apply a force to one side of the second rack element 240″ to push the second rack element 240″ such that it rotates about a fixed axis of the second rack element 240″ and toward the teeth 212′. Meanwhile, the other end of the second rack element 240″ may be fitted to a slot formed in the higher elevation portion to provide a limit to the ability of the second rack element 240″ to rotate toward the teeth 212′ as described above. As such, when seated against the slot while the knob is not being rotated, the second rack element 240″ may engage one of the teeth 212′ and lock in place. The second spring 244″ presses against a second back stop 248″, which is fixed within the channel 232.
Of note, the first and second rack elements 240′ and 240″ are oriented to interact with opposite surfaces of the teeth 212′ relative to sliding and providing locking engagement. Thus, the first rack element 240′ may prevent unwanted rotation in the counterclockwise direction and the second rack element 240″ may prevent unwanted rotation in the clockwise direction.
Meanwhile, the base portion 250′ includes a driver reception slot 252′ having a first opening element 254′ and a second opening element 254″ provided therein. As shown in
It should be appreciated that the rack elements themselves could be made of elastic material so that the springs (244′ and 244″) can be eliminated. It should also be appreciated that using additional rack elements may enable smaller step sizes to be utilized. In this regard,
Accordingly, some example embodiment may provide a bar clamping mechanism which employs a knob that is self-locking. For example, the knob may be rotated clockwise to engage a rack element to lock into engagement with one of a series of teeth while the knob is tightened to clamp the guide bar to the chainsaw body. The rack element is biased toward engagement with the teeth. The rack element then locks into place with one of the teeth to prevent loosening of the knob when the chainsaw is operated and vibration is experienced. Thereafter, if removal of the knob is desired, the knob can be rotated in a counter clockwise direction and the rack element may be forced out of engagement with the tooth against the biasing force so that the knob can be loosened and the guide bar can be removed, if desired.
Accordingly, a clamping assembly for clamping a guidebar of a chainsaw to a chainsaw body via a clutch cover including a receiving opening having a series of teeth defined at an internal periphery thereof is provided. The clutch cover may receive the clamping assembly in the receiving opening. The clamping assembly includes an inner knob base rotatably received within the receiving opening, a rack element disposed at a portion of the inner knob base to be engageable with the teeth, and a knob configured to contact at least a portion of the inner knob base. The knob includes a driver reception slot formed therein to engage at least one driver extending from the inner knob base. Responsive to rotation of the knob in a first direction, the driver engages the knob to rotate the inner knob base with the knob such that the rack element sequentially engages the teeth while tightening the knob to the chainsaw body. The rack element is biased to engage at least one of the teeth to lock the knob to the housing when the knob is not rotated. The knob further includes an opening element extending into the reception slot to overcome biasing of the rack element to disengage the rack element from the teeth to enable rotation of the knob in the second direction for loosening the knob.
In an example embodiment, the clamping assembly may include additional, optional features, and/or the features described above may be modified or augmented. Some examples of modifications, optional features and augmentations are described below and may be incorporated individually or in combination with any or all of the other numbered features. In this regard, for example, in some cases, (1) the rack element may include an elastic member biased to contact the teeth or a rotatable rigid member that is biased by a spring to contact the teeth. In an example embodiment, (2) the spring may be disposed to exert a biasing force on the rack element in a direction that is substantially perpendicular to a longitudinal length of the rack element and substantially parallel to a direction of extension of the opening element. In some cases, (3) the rack element may extend to form an acute angle with respect to a radius of the inner knob base. In an example embodiment, (4) the opening element may extend substantially perpendicular to a longitudinal length of the rack element. In some embodiments, (5) the opening element extends over the teeth.
In some embodiments, any or all of (1) to (5) may be employed and the first direction is clockwise and the second direction is counter clockwise. In an example embodiment, any or all of (1) to (5) may be employed and one end of the rack element is fixed while the other end of the rack element is movable. In some cases, any or all of (1) to (5) may be employed and at least two drivers may extend from the inner knob base. In such example, a width of the receiving slot may be greater than a width between the at least two drivers, such that one of the at least two drivers is engaged by the receiving slot when the knob is rotated in the first direction and the other of the at least two drivers is engaged by the receiving slot when the knob is rotated in the second direction. Alternatively or additionally, the clamping assembly may further include a second rack element that defines a ratcheting interface with the teeth relative to rotation of the knob in the second direction and inhibits rotation in the first direction. Alternatively or additionally, the knob further includes a second opening element to overcome biasing of the second rack element to disengage the second rack element from the teeth to enable rotation of the knob in the first direction. Alternatively or additionally, the clamping assembly may include a plurality of rack elements equidistantly spaced apart from each other and oriented such that each rack element ratchets and inhibits rotation of the knob in an opposite direction to the directions in which each adjacent rack element thereto ratchets and inhibits rotation of the knob.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although the foregoing descriptions and the associated drawings describe exemplary embodiments in the context of certain exemplary combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the appended claims. In this regard, for example, different combinations of elements and/or functions than those explicitly described above are also contemplated as may be set forth in some of the appended claims. In cases where advantages, benefits or solutions to problems are described herein, it should be appreciated that such advantages, benefits and/or solutions may be applicable to some example embodiments, but not necessarily all example embodiments. Thus, any advantages, benefits or solutions described herein should not be thought of as being critical, required or essential to all embodiments or to that which is claimed herein. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Number | Date | Country | Kind |
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PCT/SE2013/050257 | Mar 2013 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SE2014/050297 | 3/12/2014 | WO | 00 |