Adjustment mechanisms for adjustable or foldable chairs permit a portion of the chair to be positioned in a selected one of a number of different positions, or may simply permit the chair to be folded into a collapsed position. Such adjustment mechanisms need to be reliable in operation, provide ease of adjustment, permit relatively flat folding of the chair, and be relatively inexpensive to manufacture and easy to assemble. Prior art adjustment mechanisms that meet many or all of the desirable design characteristics described above, often expose the interlocking engagement surfaces of the mechanism, which can create a pinch hazard during folding, unfolding or adjustment of the chair.
Adjustment mechanisms on prior art folding chairs typically have large open slot channels through which extends the bars or leg tubes attached to the movable chair legs or components. These large open channels may cause injury to users if the user's fingers get caught in the large open channels.
A need exists for adjustment mechanisms for chairs, or other objects, which meet a significant number of the desirable design characteristics and also provide improved shielding of the interlocking surfaces or components of the adjustment mechanism. In some embodiments, the present adjustment mechanisms provide improved pinch protection while also allowing a flat configuration upon folding, ease of adjustment, and relatively inexpensive and easy manufacture and/or assembly.
The chair adjustment mechanism is attached beneath a chair arm rest. The adjustment mechanism includes a housing, attached beneath the chair arm rest, having a forward wall, a rearward wall and a pair of opposing side walls extending between the forward and rear walls and a bottom wall. These walls collectively define, in conjunction with the chair arm rest, an interior closed space. The bottom wall has a single guide slot therein extending longitudinally in the housing and the slot has a predetermined lateral slot width. The housing also defines, in an interior closed space, a longitudinal continuous serpentine adjustment surface. The serpentine adjustment surface has, at least, first and second longitudinally spaced apart adjustment surface segments. The serpentine adjustment surface defines a cam surface for a cam follower on an adjustment plate which adjustment plate movably extends through the guide slot.
The adjustment plate has an upper plate region extending into the interior closed space and a lower plate region extending below the bottom wall of the housing. The upper and lower adjustment plate regions are planar as is the entire adjustment plate (a single thickness plate of metal, preferably). The adjustment plate has a thickness which is complementary to the guide slot lateral width such that the adjustment plate substantially closes the guide slot thereat.
The cam follower is formed on or in the upper plate region. The cam follower moves over the serpentine cam surface as the adjustment plate moves longitudinally within the interior closed space. In one preferred embodiment, each sidewall of the housing defines an opposing longitudinal continuous serpentine adjustment surface and a pair of cam followers extend laterally form the adjustment plate upper region and coact with the serpentine adjustment surface.
The lower plate region extends outward from the guide slot and is configured to be attachable to a component of the chair. In one preferred embodiment, the adjustment plate is fixed to one chair leg and is pivotally mounted to the other chair leg.
The adjustment plate is movable between a first vertical position and a second vertical position relative to the housing. In the first vertical position, the adjustment plate is able to move in the longitudinal direction from one side of the serpentine cam surface to the other side of the serpentine cam surface. In the second vertical position, the cam follower and the adjustment plate is able to engage either one of a first and a second adjustment surface segment to selectively adjust a longitudinal position of the adjustment plate relative to the housing. In the illustrated embodiment herein, four longitudinal adjustment positions (first, second, third and fourth positions) are provided by four depending cam surface ridges, which ridges depend or extend downward into the closed interior space of the housing.
The illustrated embodiment includes a plurality of depending rounded cam ridges, each cam ridge having a rearward-facing substantially vertical cam ridge section and a forward-facing angled cam ridge section. The release of the adjustment plate and cam follower from an intersection of a respective angled cam ridge section and an adjacent vertical cam ridge section requires adjustment plate movement between the first vertical position and the second vertical position. The cam follower moves vertically away from the intersection at the joint between the angled cam ridge section and the adjacent vertical cam ridge section. The intersection may define a rounded cam ridge rest section.
The forward-most angled cam ridge may terminate in a rearward-facing loop cam surface. The first and the second adjustment surface segments are, in one embodiment, formed by a respective rearward-facing substantially vertical cam ridge section, the corresponding intersection and the corresponding adjacent angled cam ridge section. The angled cam ridge section may define an acute angle with respect to one or more vertical cam ridge sections.
These and other features, objects, aspects and advantages of the present chair adjustment mechanism are described herein with reference to drawings of preferred embodiments, which are provided for the purpose of illustration and not for limitation.
The present invention is related to a chair adjustment mechanism for a folding chair. The adjustment mechanisms disclosed herein are well-suited for use in an adjustable chair to permit adjustment of a position of one portion of the chair relative to another portion of the chair. In the illustrated arrangements, the chair is foldable or collapsible and the adjustment mechanism permits an arm of the chair to be adjusted relative to a frame of the chair. Preferably, adjustment of the arm of the chair adjusts a recline position of a back of the chair. In addition, preferably, an adjustment mechanism is provided on each of the arms of the chair. However, the adjustment mechanism can be used to permit adjustment of other features of a chair and/or can be provided in other locations or between other portions of the chair.
The adjustment mechanisms are disclosed herein in the context of an adjustable or foldable chair, which can be unfolded and positioned on a surface. See
The frame 24 preferably also includes at least one front leg portion 36 and at least one rear leg portion 38. The front leg portion 36 and rear leg portion 38 can be of any suitable construction. For example, one or both of the front leg portion 36 and rear leg portion 38 can include multiple legs. That is, the chair 20 can include two (or more) front legs and two (or more) rear legs, which may or may not be coupled to one another. However, in the illustrated arrangement, the front leg portion 36 includes a generally U-shaped frame portion, and can include one or more cross supports 40. Similarly, the illustrated rear leg portion 38 includes a generally U-shaped frame portion, and can include optional cross supports (not shown). The front leg portion 36 and rear leg portion 38 support the seat frame portion 28, seat portion 32, back frame portion 30 and backrest 34.
In addition, the front leg portion 36 and the rear leg portion 38 preferably are pivotally coupled to one another at or near their upper ends (free ends of the U-shaped frame portions). Accordingly, the front leg portion 36 and the rear leg portion 38 can fold relative to one another. Preferably, the front leg portion 36 and the rear leg portion 38 can fold one inside the other such that the frame portions are positioned side-by-side in a lateral direction, thereby minimizing the thickness of the folded leg portions 36, 38 in the folded configuration. In the illustrated arrangement, the front leg portion 36 has a smaller lateral dimension than the rear leg portion 38 so that the front leg portion 36 is positioned within the rear leg portion 38. However, this orientation could also be reversed. Furthermore, preferably the seat portion 32 and backrest 34 are pivotally connected and can fold relative to one another so that the entire chair 20 can fold in a manner well known to those in the art.
Adjustment plate 50 consists of a single planar plate (see
The housing defines an interior closed space 45 and a longitudinal continuous serpentine adjustment surface 60. The serpentine adjustment surface has at least a first and a second longitudinal space adjustment surface segments generally designated as segments “a” and “b” in
In the preferred embodiment, the continuous serpentine adjustment surface 60 includes a plurality of depending rounded cam ridges 61, 63, 65 and 67. In the illustrated embodiment, four cam ridges are illustrates.
In
Cam ridge 61 includes a ridge top 62, an angled cam ridge section 64 and a rearward facing substantially vertical cam ridge section 67. Additionally, the forward facing angled cam ridge section 64 has an intersection 66 with an adjacent vertical cam ridge section 68. Cam follower 56 is adopted to ride along forward facing angled cam ridge section 64 into the resting space or adjustment position at the intersection 66 of angled cam ridge section 64 and substantially vertical cam ridge section 68. In addition to longitudinal adjustment positions at the various intersections between the forward facing angled cam ridge sections and the adjacent rearward facing vertical cam ridge sections, the adjustment mechanism 22 permits vertical movement of the adjustment plate 50 and the attached cam follower 56 within the space 45. A first vertical position region is shown as V2 in
One important feature (of the several important features) of the present invention is the thickness of adjustment plate 50 and the lateral width 46 of the single guide slot in the bottom wall 41a, 41b of the housing defining adjustment mechanism 22. The thickness of plate 50 is substantially the same as the lateral space defined by guide slot 46. Therefore, the probability of a user's finger intruding into guide slot 46 is greatly reduced, if not eliminated, because the plate is less than 118 inch and the slot is nearly the same width. However, even though the plate 50 has a complementary thickness compared to the lateral span of guide slot 46, the plate can move longitudinally in the direction L1 from a forward position to a rearward position within closed interior space 45.
In the illustrated embodiment of
Although
On the rearward side, a rearward facing vertical cam section 67 defines another chair position which terminates an forward facing angled cam section 69.
The forward facing and angled cam ridge sections 69, 64 are generally at an acute angle with respect to a vertical centerline passing through the housing of adjustment mechanism 22. The substantially vertical cam ridge sections 67, 68 are substantially vertical but may be slightly offset from a vertical centerline of the housing for adjustment mechanism 22.
Although the preferred embodiment has an inboard wall 41 and an outboard wall 44, respectively forming the inboard lateral segment of the serpentine adjustment surface 60 and the lateral outboard segment of serpentine surface 60, a different construct may be utilized. Rather than a cam follower 56 that extends laterally from both sides of adjustment plate 50, a single lateral pin extending from one planar surface of adjustment plate 50 may be utilized. In that situation, only one of the sidewalls would define the serpentine adjustment surface 60. The other sidewall could be vertical to support the operations of the adjustment plate 50. The vertical sidewall would coact with the vertical upper region 52 of plate 50.
The user moves the chair arm with respect to the adjustment plate 50 by moving vertically from vertical space V1 into vertical space V2. This is the first vertical position to the second vertical position.
As illustrated in
Although this invention has been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof, in particular, while the present chair adjustment mechanism has been described in the context of particularly preferred embodiments, the skilled artisan will appreciate, in view of the present disclosure, that certain advantages, features and aspects of the adjustment mechanism may be realized in a variety of other applications, many of which have been noted above. Additionally, it is contemplated that various aspects and features of the invention described can be practiced separately, combined together, or substituted for one another, and that a variety of combination and subcombinations of the features and aspects can be made and still fall within the scope of the invention. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed embodiments described above, but should be determined only by a fair reading of the claims.
This is a continuation in part patent application claiming the benefit of U.S. patent application Ser. No. 13/102783, filed May 6, 2011, now pending, the contents of which is incorporated herein by reference thereto. The present invention relates to adjustment mechanisms for adjustable or foldable chairs.
Number | Date | Country | |
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Parent | 13102783 | May 2011 | US |
Child | 14453698 | US |