Chair construction

Information

  • Patent Grant
  • 6786548
  • Patent Number
    6,786,548
  • Date Filed
    Thursday, September 26, 2002
    22 years ago
  • Date Issued
    Tuesday, September 7, 2004
    20 years ago
Abstract
A synchrotilt chair includes a base, a back, a seat, and a link(s) pivoted to a rear of the base and to a bottom of the back to form a four-bar linkage arrangement. In one form, the chairs are nestable and stackable for dense storage. In another form, the chairs are desk-type pedestal chairs. Several of the structural support members of the chair are gas-assisted injection molding to form a hollow tubular perimeter frame that is lightweight, strong, and dimensionally-accurate A flexible panel is integrally molded between opposing sides of the perimeter frame. Armrests are pivoted to the back and have a shape configured to allow nested stacking while also providing excellent comfort, durability, and style. Also, the armrests are movable to remote storage positions to provide unobstructed side access to the seat of the chair.
Description




BACKGROUND OF THE PRESENT INVENTION




The present invention relates to nestable chairs and pedestal supported chairs, and also relates to chairs having a reclineable back and a seat that moves with a synchronous motion upon recline of the back. The present invention further relates to chairs with components made from a few polymeric moldings that are easily assembled.




Modem consumers demand comfort and style in their chairs, but also demand cost-effective solutions given the highly competitive furniture industry. Further, the chairs must be durable and rugged, yet preferably should be mechanically simple, easily assembled, lightweight, and use low-cost components. Still further, many consumers want a modernistic appearance and one that takes advantage of modern materials, part-forming processes, and assembly techniques. Often consumers need chairs that are mobile and that can be stored in dense arrangements that minimize the storage space required. A problem is that these requirements create conflicting design criteria. For example, low-cost chairs tend to be less comfortable and less stylized. Chairs that are more comfortable, such as synchrotilt chairs, have more expensive components and greater assembly costs, are not stackable nor nestable for dense storage, and are usually too heavy to be lifted and/or stacked for storage.




Accordingly, a chair having the aforementioned advantages and features, and solving the aforementioned problems is desired.




SUMMARY OF THE INVENTION




In one aspect of the present invention, a seating unit includes a base, a seat pivotally supported by the base at a seat pivot, and a reclineable back pivoted to the seat at a back pivot, the back being movable between an upright position and a reclined position. A link is provided having a first end pivoted to the back at a first link pivot and is pivoted to the base at a second link pivot. A biasing device operably engages and biases at least one of the base, the seat, the back, and the link to biasingly urge the back toward the upright position.




In another aspect of the present invention, a seating unit includes a base, a seat operably supported by the base for pivoting movement, and a reclineable back pivoted to the seat at a back pivot and movable from an upright position through an intermediate position to a reclined position. A link is pivoted to the back at a first link pivot and is pivoted to the base at a second link pivot. An energy source is operably coupled to at least one of the base, the seat, second link pivots and the back pivot are approximately aligned when the back is in the upright position, with two of the pivots defining a line therebetween and a third one of the pivots moving across the line to an overcenter position when the back is moved from the intermediate position to the upright position. The back, the seat, and the link are constructed so that forces from a seated user resting on the seat bias the two pivots to move toward each other, such that the forces tend to keep the third one of the pivots in the overcenter position and keep the back in the upright position. By this arrangement, a minimum amount of biasing force by the energy source is required to maintain the seat and back in the upright position.




In still another aspect of the present invention, a seating unit includes a base, a seat pivotally supported by the base at a seat pivot, and a reclineable back pivoted to the seat at a back pivot. A link is pivoted to a lower portion of the back at a top link pivot and is pivoted to an upper rear portion of the base rearward of a center of the base at a bottom link pivot. The base, the seat, the back, and the link are pivoted together to form an interconnected arrangement with the top link pivot moving overcenter relative to a line connecting the bottom link pivot and the back pivot when the back is moved to the upright position.




In yet another aspect of the present invention, a seating unit includes a base, a seat pivotally supported by the base at a seat pivot, and a reclineable back pivoted to the seat at a back pivot. The seat and back have contours adapted to support a seated user with a weight of the seat user being generally balanced over the seat pivot. A link is pivoted to the back at a top link pivot and to the base at a bottom link pivot. The top and bottom link pivots and the back pivot are located rearward of the seat pivot and are generally aligned.











DESCRIPTION OF DRAWINGS





FIGS. 1 and 2

are front and rear perspective views, respectively, of a chair embodying the present invention;





FIGS. 3-4A

are front, rear, and top views of the chair shown in

FIG. 1

;





FIGS. 5 and 6

are side views of the chair shown in

FIG. 1

,

FIG. 5

showing the back in an upright position and

FIG. 6

showing the back in a reclined position;





FIG. 6A

is a side view similar to

FIG. 6

, but showing dimensional relationships;





FIG. 7

is a cross-sectional view taken along lines VII—VII in

FIG. 3

;





FIGS. 7A-7L

are cross-sectional views taken along lines


7


A-


7


L, respectively, in

FIG. 7

;





FIG. 7M

is a cross-sectional view similar to

FIG. 7L

, but showing the relationship of transverse front sections of the bases in a pair of the chairs nested together;





FIGS. 8-10

are front, rear, and top views of the base shown in

FIG. 7

;





FIG. 11

is a side view of a pair of the chairs shown in

FIG. 1

nested together in a stacked arrangement;





FIG. 12

is a side view of the back shell of the back shown in

FIG. 1

;





FIG. 13

is a front view of half of the back shown in

FIG. 12

;





FIG. 14

is a cross-sectional view taken along the line XIV—XIV in

FIG. 13

;





FIG. 15

is a fragmentary rear view of the back shown in

FIG. 1

, including the fixed lever attached to the back shell;





FIG. 16

is a horizontal cross section through nine chairs stacked together, with the location of the cross section in each successive stacked chair being shown by cross section lines FF-LL in

FIG. 13

;





FIG. 17

is a plan view of half of the seat shown in

FIG. 1

;





FIG. 18

is a cross-sectional view taken along the line XVIII—XVIII in

FIG. 17

;





FIGS. 19 and 20

are side and bottom views of the seat shown in

FIG. 17

;





FIGS. 21 and 22

are front and side views of the fixed lever shown in

FIGS. 4

,


5


,


15


, and


16


;





FIGS. 22A-22G

are cross-sectional views taken along the lines II-TT, respectively, in

FIG. 21

;





FIGS. 23 and 24

are side and front views of the link shown in

FIG. 5

;





FIGS. 23A-23E

are cross-sectional views taken along the lines TT-ZZ′, respectively, in

FIG. 24

;





FIG. 25

is a fragmentary cross-sectional view taken along the line XXV—XXV in

FIG. 24

;





FIGS. 26 and 27

are side and front views of the spring shown in

FIG. 5

;





FIG. 28

is a side view of an assembly of the link shown in FIG.


23


and the spring shown in

FIG. 26

;





FIGS. 29 and 30

are front and side views of a chair similar to the chair shown in

FIGS. 3 and 5

, but including armrests;





FIG. 31

is a top fragmentary view of the chair shown in

FIG. 30

, with rotated positions of the armrests being shown in phantom;





FIGS. 32-34

are top, side, and front views of the armrest shown in

FIG. 29

;





FIG. 35

is a cross-sectional view taken along the line XXXV—XXXV in

FIG. 33

;





FIG. 36

is a side view similar to

FIG. 35

, but showing a pair of the armrests on a stacked arrangement of the chairs shown in

FIG. 37

; and





FIG. 37

is a top view of a plurality of seven stacked chairs including the armrests mateably engaging.





FIGS. 38-44

are perspective, front, side, rear, top, front-exploded and perspective-exploded views of a modified side chair with armrests embodying the present invention;





FIGS. 40



a


-


40




d


are cross-sections taken along the lines XLa—XLa, XLb—XLb, XLc—XLc, and XLd—XLd in

FIGS. 39 and 40

;





FIGS. 44A

,


44


B and


44


C are cross sections taken along the line XLIV—XLIV in

FIGS. 44

, the

FIGS. 44A

,


44


B and


44


C each being alternative constructions of the joint shown;





FIG. 45

is a side view of two chairs of

FIG. 38

shown in a stacked/nested arrangement;





FIG. 46

is a perspective view of a chair similar to

FIG. 38

but without armrests;





FIG. 47

is a perspective view of a chair similar to

FIG. 38

but with seat and back cushions and armrests;





FIG. 48

is a perspective view of a chair similar to

FIG. 38

but with modified seat and back cushions and armrests;





FIG. 49

is a perspective view of a chair similar to

FIG. 48

with seat and back cushions but without armrests;





FIG. 50

is a cross section taken along lines L—L in

FIG. 49

;





FIG. 50A

is an exploded perspective view of the back shell, back cushion and snap attachment member shown in

FIG. 50

;





FIGS. 51-56

are perspective, front, side, rear, top, perspective-exploded and side-exploded views of a modified mobile desk chair with armrests embodying the present invention;





FIGS. 57 and 57A

are side and rear views of the link shown in

FIG. 56

;





FIG. 57B

is a cross section taken along lines LXXVII—LXXVII in

FIG. 57

;





FIG. 58

is a perspective view of a chair similar to

FIG. 51

but without armrests;





FIG. 59

is a perspective view of a chair similar to

FIG. 51

but with seat and back cushions and armrests;





FIG. 60

is a perspective view of a chair similar to

FIG. 51

but with seat and back cushions and no armrests;





FIG. 61

is a perspective view of a chair similar to

FIG. 51

with seat and back cushions and armrests;





FIG. 62

is a perspective view of a chair similar to

FIG. 51

with seat and back cushions but without armrests; and





FIG. 63

is a front view of a chair similar to the chair shown in

FIG. 52

but having a modified base.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENT




A chair


50


(

FIG. 1

) embodying the present invention includes a base


51


, a seat


52


pivoted to the base


51


at a seat-to-base first pivot


62


, and a back


53


pivoted to the seat


52


at a back-to-seat second pivot


63


. A pair of upwardly extending semi-parallel links


54


is pivoted to a rear of the base


51


at a link-to-base third pivot


64


and to a bottom of the back


53


at a link-to-back fourth pivot


65


to form a four-bar linkage arrangement with the seat


52


and the back


53


. A spring arrangement includes leaf springs


55


that extend past third pivot


64


between each link


54


and the base


51


to bias the links


54


and in turn bias the back


53


and seat


52


toward an upright position. The back


53


and seat


52


pivot with a synchronous motion upon recline of the back


53


. Advantageously, the base


51


, the back


53


, the seat


52


, and the links


54


are shaped to nest against identical chairs along a stacking direction “A” (

FIG. 11

) to form a densely stacked arrangement for compact storage. The “stacking” direction “A” extends at a slight angle A


3


to horizontal, as shown in

FIGS. 6A and 11

, but of course its orientation will change if the chairs


20


are stored on a wheeled cart that provides a different storage position. Further, the components


51


-


54


are lightweight and one-piece or “few-piece” constructions that provide low cost and that facilitate quick assembly.




The illustrated base


51


(

FIG. 1

) is a one-piece injection-molded part molded from reinforced polymeric material, e.g., a glass reinforced polymer. It is specifically contemplated that the base can be manufactured from other materials, such as tubular metal, aluminum castings, carbon fiber, and the like. The illustrated base


51


has a total weight of only about three pounds, yet it is surprisingly rigid and of sturdy construction. The base


51


has a distinctive rearwardly facing, horizontal U-shaped mid-frame structure


57


(

FIG. 7

) defining a plurality of corners, and further has pairs of front and rear up legs


58


and


59


and pairs of front and rear down legs


60


and


61


extending upwardly and downwardly, respectively, from each of the corners. The down legs


60


and


61


are configured to stably engage a floor surface. The front up legs


58


are configured to stably pivotally support the seat


52


, and the rear up legs


59


are configured to stably pivotally support the bottom of the links


54


.




More specifically, the mid-frame structure


57


(

FIG. 7

) includes a pair of side beam sections


67


and a front beam section


68


forming the U-shape of the mid-frame structure


57


. The side beam sections


67


(

FIGS. 7F-7H

) have cross sections that mirror each other. The beam sections


67


include an approximately vertical longitudinal wall


69


and a longitudinal/horizontal stiffening rib


70


. Angled and vertical webs


71


and


72


, respectively, stabilize the wall


69


and the rib


70


to form a rigid beam having a high strength-to-weight ratio. The thickness of wall


69


, rib


70


, and webs


71


and


72


are all about equal to facilitate the molding process and to minimize distortion upon cooling of the base


51


during molding. The vertical/longitudinal wall


69


includes an approximately vertical top portion


73


, a significantly angled mid portion


74


, and a slightly angled bottom portion


75


. The side beam sections


67


are non-parallel, but instead are angled laterally/outwardly toward their rear end to form an open structure or “throat” adapted to receive an identical chair base


51


in a dense stacked arrangement for storing the chairs. The angled mid portion


74


includes an outer surface angled to form a track or support rail that slidably engages a mating portion on horizontal rib


70


and web


72


on a second chair


50


being nested against a first chair


50


(see

FIG. 11

) to support at least a portion of a weight of the second chair.




The front beam section


68


(

FIG. 7L

) includes a longitudinal/vertical wall


76


and several longitudinal/horizontal stiffening ribs


77


-


80


that extend inwardly from the wall


76


. Vertical webs


81


and


83


and angled webs


82


stabilize the wall


76


and the ribs


77


-


80


to form a rigid beam having a high strength-to-weight ratio. The thickness of wall


76


, ribs


77


-


80


, and webs


81


-


83


are all about equal to facilitate the molding process and to minimize distortion upon cooling of the base


51


. The second highest rib


78


is elongated, and includes a rear section


78


′ that extends approximately parallel the highest rib


77


. This arrangement and the shape of wall


76


cause the rear section


78


′ of the second highest rib


78


of a first chair


50


to rest on the highest rib


77


of a nested second chair


50


(see FIG.


7


M).




Front down legs


60


(

FIGS. 7A and 7B

) each have a C-shaped cross section with an L-shaped outer side wall


85


, an inner stiffening rib


86


, and webs


87


for stabilizing the wall


85


and the rib


86


. A bottom one of the webs


87


forms a platform for stably engaging a floor surface. Rear down legs


61


(

FIGS. 71 and 7J

) each have a shape similar to front down legs


60


. Specifically, the front down legs


60


each include a C-shaped cross section with an outer L-shaped side wall


88


, an inner stiffening rib


89


, and webs


90


for stabilizing the wall


88


and the rib


89


. A bottom one of the webs


90


forms a platform for stably engaging a floor surface.




Atop each rear down leg


61


(

FIG. 7

) is an enlarged top section


59


(also called a “rear up leg” herein) having a hole


93


for receiving a pivot pin


94


to form the bottom link-to-base pivot


64


. Further, a pocket or recess


95


extends longitudinally downwardly into a top section


61


′ of the rear down legs


61


at a location spaced slightly forward of the hole


93


. The pocket


95


is configured to closely receive a lower half


96


(

FIG. 28

) of the spring


55


. The spring


55


further includes an upper half


97


that is adapted to engage a pocket


98


in the link


54


, and an intermediate section


99


that connects the upper and lower halves


96


and


97


in an offset relationship so that the halves


96


and


97


are oriented to engage the respective pockets


95


and


98


. Further, the offset intermediate section


99


orients the halves


96


and


97


in a non-linear arrangement so that the spring


97


will clear pivot


94


.




Front up legs


58


(

FIGS. 7C-7E

) each have a C-shaped cross section with an L-shaped outer side wall


101


, inner stiffening ribs


102


and


102


′, and webs


103


′ for stabilizing the wall


101


and the ribs


102


and


102


′. An enlargement


103


(

FIG. 7

) on a top end of the front up legs


58


includes a hole


104


for receiving a pivot pin


105


to form the seat-to-base pivot


62


. The front up legs


58


are angled forwardly and outwardly to mate with the seat


52


(FIG.


8


).




It is noted that the outer surface of the base


51


is contoured and characteristically absent of ribs, such that it provides an attractive and smooth appearance (see FIGS.


1


and


2


). Concurrently, the various ribs and webs extend inwardly so that they are generally hidden from view or in a location where they are not easily seen or noticed. Nonetheless, the base


51


is configured to be injection molded as a one-piece component using existing molding technology and apparatus. It will be apparent to those skilled in the art that the present base


51


can be strengthened by substituting different polymeric materials, and/or can be strengthened by increasing or varying the amount and types of reinforcing materials used. Further, it is to be understood that the base


51


can be strengthened by increasing wall thickness, the number and locations of ribs and webs, and by other ways in the art of molding polymeric components.




The seat


52


(

FIGS. 17-20

) is a one-piece molding that includes an integral seat frame


107


that extends around a perimeter of the seat


52


, and a plurality of bands


108


that extend horizontally between opposing sides of the seat frame


107


. The seat frame


107


has an inverted U-shaped cross section that extends around a perimeter of the seat


52


. The inverted U-shaped cross section of seat frame


107


(

FIG. 20

) includes outer, top, and inner walls


109


-


111


with webs


112


spaced along the perimeter to stiffen the walls


109


-


111


. A pair of enlargements


113


extends from the front up legs


58


of the base


51


. The enlargements


113


are located midway along sides of the seat frame


107


and each include a hole


114


for receiving one of the pivot pins to form the seat-to-base pivot


62


. A second pair of enlargements


116


is located at a rear of the seat


52


at a rear corner of the seat frame


107


. These enlargements


116


include holes


117


for receiving another pivot pin to form the back-to-seat pivot


63


. The bands


108


of seat


52


are separated by slots


119


that extend horizontally across the seat


52


between the inner walls


111


. The spacing of the slots


119


and the thickness and shape of the bands


108


are chosen to provide an optimal resilient support to a seated user, while still maintaining the structure needed to stabilize the seat frame


107


. A front section


120


of the seat frame


107


curves downwardly to comfortably support the knees and thighs of a seated user, while a rear section


121


of the seat frame


107


curves upwardly to comfortably matingly support buttocks of a seated user. In the illustrated seat frame


107


, the inner wall


111


and the webs


112


continue around the sides and rear of the seat frame


107


, but are discontinued across the front section


120


since the curvature of the front section


120


provides sufficient structure to the seat


52


. It is contemplated that different rib arrangements and wall and rib arrangements are possible, and the scope of the present invention is believed to include the same.




The back


53


(

FIGS. 12-16

) includes a back shell


125


and fixed levers


126


secured to the back shell


125


. The back shell


125


is a one-piece molding that includes an integral back frame


127


that extends around a perimeter of the back shell


125


, and a plurality of bands


128


that extend horizontally across sides of the back frame


127


. The back frame


127


(

FIG. 16

) has an inverted U-shaped cross section that includes outer, top, and inner walls


129


-


131


with webs


132


spaced along the perimeter on its vertical sides to stiffen the walls


129


-


131


. A pair of areas


133


located midway along the vertical sides of the back frame


127


each include a pair of holes for receiving screws


134


or other mechanical fasteners to fixedly attach the fixed levers


126


to the back shell


125


. It is contemplated that other means can be used to attach the levers


126


to the back shell


125


, such as adhesives, polymeric welding processes, and the like. The bands


128


are separated by slots


139


that extend horizontally across the back shell


125


between the inner walls


131


. The spacing of the slots


139


and the thickness and shape of the bands


128


are chosen to provide an optimal resilient support to a seated user, while still maintaining the structure needed to stabilize the back frame


127


. A top section


140


of the back frame


127


curves rearwardly to comfortably support the upper back and thoracic area of a seated user, while a lower section


141


of the back frame


127


also curves rearwardly to comfortably matingly support a lower back and lumbar area of a seated user. In the illustrated back frame


127


, the inner wall


131


and the webs


132


continue vertically along the sides of the back frame


127


, but are discontinued across the top and bottom of the back frame


127


since the curvature of the front section


140


provides sufficient structure to the back


53


. It is contemplated that different rib arrangements and wall and rib arrangements are possible and that they will still be within a scope of the present invention.




The levers


126


(

FIGS. 21 and 22

) are elongated one-piece molded components having an elongated body


142


, with a back shell engaging top attachment section


143


at an upper end, a lower pivot-forming enlargement


144


at a bottom end, and an upper second pivot-forming enlargement


145


located in an intermediate position. The attachment section


143


includes a protruding face


146


shaped to be closely received between the outer and inner walls


129


and


131


and against the area


133


therebetween on the back frame


127


. Holes


147


align with holes in the back frame


127


, and screws


134


are extended through the holes


147


and are threadably secured by engagement of the screws into the attachment section


143


(see

FIG. 16

, section HH) or are secured in place by washers and nuts. The upper pivot-forming enlargement


145


includes a hole


150


for receiving a pivot pin


151


to form the back-to-seat pivot


63


. The lower pivot-forming structure


144


includes a hole


152


for receiving a pivot pin


153


for forming the upper link-to-base pivot


65


.




Each link


54


(

FIGS. 23-28

and


23


A-


23


E) includes a dog-bone-shaped body


155


having spaced top flanges


156


and spaced bottom flanges


157


. The top flanges


156


are shaped to receive the bottom pivot-forming enlargement


144


on the lever


126


. The top flanges


156


include aligned holes


158


that align with the hole


152


in lever


126


to receive a pivot pin. The bottom flanges


157


of link


54


are shaped to receive therebetween the top pivot-forming enlargement


59


of the base


51


. Specifically, the bottom flanges


157


include aligned holes


159


that align with the hole


93


in the enlargement


59


to receive the pivot pin


94


. The body


155


(

FIG. 25

) includes a center section with flanges


160


and


161


that define the pocket


98


for receiving the upper half


96


of the spring


55


. Side flanges


162


and


163


capture the spring


55


and prevent the spring from slipping sideways out of the pocket


98


. As noted previously, the pocket


98


allows the spring


55


, which is a leaf spring, to be extended around the link-to-base pivot


65


. Further, the pocket


98


retains and orients the leaf spring


55


in association with pocket


95


of the base


51


so that it will not accidentally slip out of or work its way out of the pocket


98


, but the pocket


98


is further long enough to allow some slippage of spring


55


as the back


53


is reclined, due to the offset position of spring


55


relative to the axis


64


. Optimally, the link


54


is selected to position axes


63


to


65


and axes


65


to


64


about the same distance apart. This provides a good synchronous motion by the seat


52


and back


53


upon recline.




The shape and spring constant of the spring


55


will vary depending upon the application, the design criteria, and its relation to the pivot at which it is used. It is contemplated that the spring


55


can be located at any one of the pivots


62


-


65


, and that a scope of the present invention includes different springs other than only leaf springs. The upward orientation of the spring


55


(see

FIG. 5

) significantly adds to the stability of the chair


50


in its rest position or upright position, and also reduces the need for a very strong spring


55


. It is contemplated that in the present chair


50


, the spring


55


will only need to have a surprisingly low spring constant, and will be made from a section of glass reinforced polyester material having a thickness of about 0.200 inches.




The orientation and shape of the present components and the distance between pivots


62


-


65


lead to a particularly functional and comfortable chair


20


. The specific dimensions of the preferred chair


20


are provided to be very clear about their relationships, but it is noted that the ratios and relationships can be changed to achieve desired changes in function, comfort, or appearance of a chair. The illustrated dimensions (

FIG. 6A

) are as follows: D


1


=5.0 inches; D


2


=5.0 inches; D


3


=4.8 inches; D


4


=9.0 inches; D


5


=10.4 inches; D


6


=


9


.


8


inches; D


7


=9.0 inches; angle A


1


=90 degrees; and angle A


2


=73.3 degrees. These dimensions and relationships result in what I call a “meta-stable” behavior, which provides an almost perfect counter balancing effect. This enables the sitter to spontaneously control the pitch of the chair (seat and back) as well as actually rock in the chair. This rocking ability is considered an important ergonomic benefit since rocking actually stimulates circulation in the body and exercises the muscles.




The unique behavior of this chair is attributable to the geometry of its linkage and the springs. The synchronous relationship between the seat and the back is an important aspect of this meta-stable behavior, as are the specific locations of the various pivot points which define the geometry. The drawing of

FIG. 6A

shows the chair in an unloaded position. You will note that link


54


(which I call the pivot link) has a forward slope of 73.3 degrees (or about 16.7 degrees from vertical). This locates pivot


65


“over center” relative to pivot


64


. This, of course, means that when loaded, pivot


65


will rotate towards the front of the chair. The “over center” horizontal displacement in unloaded position between pivots


65


and


64


is about 1.4 inches. Note that pivot


63


is vertically positioned over pivot


65


.




In one form of the present invention, armrests


165


(

FIG. 29

) are attached to a chair


50


′ similar to chair


50


, but having modified levers


125


′ configured to support armrests


165


. In the illustrated embodiment, armrests


165


are pivoted to the lever


126


′ adjacent the top attachment area


133


of the back


53


′ for pivotal movement about a vertical axis. Specifically, the top attachment section


133


includes outwardly extending apertured bosses


166


(FIGS.


30


and


31


), and the armrests


165


include apertured flanges


167


connected to the apertured bosses


166


by a vertical pivot pin


168


. (It is contemplated that the pivot pins


168


could be incorporated into the flanges


167


, and even configured for snap attachment between the bosses


166


, if desired.) The apertured bosses


166


and flanges


167


are configured to hold the armrests


165


in a selected position, but it is contemplated that they could be designed to move the armrests


165


naturally by gravity toward an inward position. The armrests


165


each have a horizontally extending armrest body panel


168


′ (

FIG. 32

) configured to comfortably support a seated user's forearm, and further include a perimeter stiffening flange


170


that extends around the armrest body


168


′ to reinforce the armrest body panel


168


′. An inner portion


171


of the stiffening flange


170


is extended vertically a significant distance so that there is sufficient structure to adequately support the apertured flanges


167


, and vertical webs


172


are also added to stiffen armrest body panel


168


′. It is contemplated that top and bottom flanges


167


can be used, or an enlargement having a vertical hole can be used on a rear of the armrest


165


to support the pivot pin


168


. Slots


173


are formed in the armrest panel


168


to define flexible bands


174


. The bands


174


comfortably support a seated user's forearm, but also allow air to circulate about the seated user's forearm. The armrests


165


are configured to mateably engage (see

FIG. 36

) when the chairs


50


′ are stacked (see FIG.


37


). Also, the slots


173


and webs


172


match the aesthetics of the slots in the seat


52


and back


53


, adding to the attractive appearance of the chair


50


.




It is contemplated that the present construction includes a distinctive appearance that is inventive and that the armrests compliment such distinctiveness.




However, it is important to note that the chair arm


165


(FIGS.


29


-


31


), like the seat and back, provides a sophisticated ergonomic solution in which a three-dimensional doubly curved form is developed that is anatomically friendly. In other words, the arm


165


has a shape optimized from an ergonomic (comfort and health) perspective. The arm


165


has a pronounced concave shape in transverse section and a very light concave shape in longitudinal section. In plan view, the arm


165


has an inwardly arcuate shape.




In addition to its shape, the arm


165


is designed to rotate along a nominally vertical axis of pivot pins


168


. This rotation will have a very slight preload through a spring or helical screw medium. It is designed to afford the person using the arm


165


the opportunity to move the arm


165


spontaneously in a lateral (rotational) direction. This is philosophically analogous to the articulating action of the chair


50


itself. The goal is to provide an arm


165


that is ergonomically refined and one in which the orientation of the arm(s)


165


will spontaneously adapt to user preference. Further, another function of the rotation of arm


165


is to accommodate the lateral stacking. These arms


165


will automatically rotate out of the way to make room as additional chairs are added to the stack.




The arm


165


is preferably injection molded from the same high-performance thermoplastic as the seat


52


and back


53


. Like the seat


52


and back


53


, the arm


165


is slotted to provide air circulation for naturally cooling, and like the seat


52


and back


53


, the arm


165


would not be upholstered (albeit that it could be upholstered if desired). Again, like the seat


52


and back


53


, the goal is to provide a high level of ergonomic performance and comfort without the reliance on padding and upholstery. Also, the chair arm


165


represents a zone of high vulnerability to wear and soiling. The highly durable surface of this polymer arm


165


results in a surface of very long life and low maintenance. Again, the goal of minimizing weight is sustained by this arm design.




When a seated user initially sits in the chair


50


(FIG.


5


), the forward location of the seat-to-base pivot


62


and also the vertical arrangement of pivots


63


-


65


cause the chair


50


to provide a relatively firm and stable-feeling chair construction. When the seated user initially leans rearwardly, the back


53


pivots about the seat-to-back pivot


63


, causing the link


54


to move from its upwardly extending “at rest” or upright position and to pivot forwardly against the bias of spring


55


. The rate of recline of the back


53


is initially significantly faster that that of the seat


52


, but it is noted that the specific ratio of angular rotation of the back


53


to the seat


52


varies during recline. As the seated user reclines an additional amount, a small angular rotation of the back


53


results in a significant angular rotation of the link


54


, and in turn a significant bending of the spring


55


, thus providing increasing support for a user as they lean rearwardly. At an extreme rearward position of maximum recline, the back


53


is about perpendicular to the link


54


. In this “fully reclined” position, any attempt to further recline the back


53


will result in forces that extend longitudinally through the link


54


and through the pivots


64


and


65


. Thus, any additional force to pivot the back


53


rearwardly does not result in any additional rearward rotation of the back


53


. By this arrangement, the links


54


naturally limit recline of the back


53


.




Chairs


50


(

FIG. 11

) are configured for high density storage. For convenience, the operation of nesting the chairs


50


together is described as if a first one of the chairs


50


is rested on a floor. However, it should be clear that a wheeled cart having an angled support surface or holder can be used so that the chairs are stored at any angle relative to a building floor that is desired. Notably, the angle supporting the nested chair affects their storage density, but also affects the height that the chairs must be lifted in order to nest the chairs.




To store the chairs, a “non-stacked” chair


50


is slid primarily horizontally onto the previously stored mating chair along a stacking direction “A” (

FIG. 11

) into a nested arrangement with the protruding portion of the base


51


, including the front beam section


68


, being moved into the open structure or throat of the “previously stored” chair


50


. As the “non-stacked” chair


50


engages the previously stacked chair, the horizontal rib


70


of the side beam sections


67


of the “non-stacked” chair


50


engages the outer surface of the angled mid portion


74


of the previously stored mating chair


50


, facilitating their nested engagement (see FIG.


7


M). The “non-stacked” chair


50


is slid into engagement with the previously stacked chair


50


until the front beam section


68


of one chair


50


engages the front beam section


68


of the other chair


50


. When the chairs


50


are fully nested, the seats


52


and backs


53


of the two chairs are relatively close together and adjacent each other. The illustrated chairs


50


can be engaged to a nested stacking density of one chair in less than two inches along the stacking direction, although it is contemplated that stacking densities of one chair every three or so inches will also provide excellent benefits to a using entity. Specifically, the present chairs stack to a density of 1.3 inches horizontal and 0.95 inches vertical. The total weight of the illustrated chair


50


can be made as low as 10 pounds, such that the chairs


50


can be easily lifted and stacking is easily accomplished, particularly in view of the track-assisted horizontal engagement and the lightweight of the chairs.




Modification




Additional chairs are disclosed herein that include many features and components that are similar or identical to the components of chair


50


. Those features and components that are similar or identical are identified by the same identification number but with the addition of the letters “A”, “B” and etc. This is done to reduce redundant discussion and paperwork, and not for another purpose, with the exception that it is possible to interchange many components such as seats


51


-


51


L and back shells


125


-


125


L, as will be apparent from a review of the discussion below and the attached drawings.




The chair


50


A (

FIG. 38

) includes a base


51


A, a seat


52


A pivoted to the base


51


A at a seat-to-base first pivot


62


A, and a back


53


A pivoted to the seat


52


A at a back-to-seat second pivot


63


A. A pair of up links


54


A (sometimes called “upwardly-directed links”) (

FIG. 44

) are pivoted to a rear of the base


51


A at a link-to-base third pivot


64


A and to a bottom of the back


53


A at a link-to-back fourth pivot


65


A to form a four-bar linkage arrangement with the seat


52


A and the back


53


A. A resilient spring, such as rubber torsion spring


55


A (FIG.


57


B), is incorporated into the links


54


A to bias the links


54


A and in turn bias the back


53


A and seat


52


A toward upright positions. The pivots


62


A,


63


A,


64


A and


65


A (and also the axes that they define) are in the same relative locations and have the same geometric ratios as in chair


50


. The advantages of low cost, light weight, stackability, ergonomics and other items noted above that are associated with the chair


50


also are provided by the chair


50


A.




Each of the illustrated links


54


A (

FIGS. 57-57B

) is a one-piece molding. Each link


54


A includes a top cylindrical section


255


with a horizontal hole


256


for receiving a pivot pin to define top link pivot


64


A, and includes a bottom cylindrical section


257


with a horizontal hole for defining the bottom link pivot


65


A. The sections


255


and


257


are interconnected by a body section


259


.

FIG. 57B

is a cross section taken along lines LVII—LVII in

FIG. 57

, and shows the bottom cylindrical section


257


as including the torsion spring arrangement for biasing the back


53


A and seat


52


A to their upright “at-rest” positions. However, it is noted that the torsion spring arrangement can be at any of the pivots


62


A-


65


A, and that different biasing devices can be used in the chair


54


A as discussed above.




The base


51


A (

FIG. 44

) is an assembly of three gas-assisted hollow injection-molded parts, including left and right frame members


200


and


201


(which are “h” shaped in side view) are interconnected by a tubular transverse frame member


202


. The frame members


200


-


202


are hollow and tubular, such that they form a very strong “bone-like” structural member capable of withstanding significant load, yet they are relatively light in weight and have a high strength-to-weight ratio. Gas-assisted injection molding processes are known in the art, such that a detailed description of them is not required herein for an understanding of the present invention nor for an understanding of how to manufacture the present components. Nonetheless, briefly described, a gas-assisted injection molding process is generally described as follows. Initially, the opposing dies of an injection mold are closed, and molten plastic material is injected into the cavity of the opposing dies to fill the cavity. Gas is then injected into a center of the part while a core of the material is still molten to evacuate excess material. Gas-assisted injection molding results in a thick-walled tubular or hollow part that is structural yet light in weight.




It is noted that the seat


52


A and back shell


125


A of back subassembly


53


A are also gas-assisted injection molded. Specifically, the seat


52


A (

FIG. 40



c


) includes a perimeter section


52


A′ that is tubular and hollow, and an integrally molded sheet-like panel


52


A″ with slots formed therein for good ergonomic and flexible support. The back shell


125


A also includes a perimeter section


53


A′ that is tubular and hollow, and an integrally molded sheet-like panel


53


A″ with slots formed therein for good ergonomic and flexible support. The perimeter sections


52


A′ and


53


A′ both provide a rigid tubular perimeter frame that is relatively stiff yet light in weight. The sheet-like panels


52


A″ and


53


A″ provide a resilient support that is comfortable and that will flex with a seated user for comfortable support, even without a cushion. Also, the slots provide airflow for increased comfort, since it avoids causing a seated user to sweat.




The frame members


200


and


201


each include front and rear legs


203


and


204


interconnected by a longitudinal element or section


205


. A seat support


206


extends upwardly from the longitudinal section


205


at a location close to the front leg


203


. A mounting section


207


is located inboard of the intersection of the seat support


206


with the longitudinal section


205


. In frame members


200


and


201


, molten material is injected into one of the legs or at a center location, and gas is then injected to cause the molten plastic to evacuate along a core of the part, causing the part to form a final hollow geometric shape. The longitudinal frame member


202


is similar molded. (Alternatively, the longitudinal frame member


202


could simply be a roll-formed or extruded tube section.) After injecting the gas, the material cools until it holds the final geometric shape of the part, and then the part is ejected or otherwise removed from the mold. A hole


104


A is formed atop the seat support


206


for receiving a pivot pin to form the axis


62


A. A second hole


93


A is formed above the rear leg


203


for receiving a pivot pin to form the bottom link axis


65


A. The holes


104


A and


93


A can be formed in the frame members


200


and


201


as formed, or the holes can be drilled or formed in the part after molding. A tubular bushing may be inserted in the holes


104


A and


93


A for improved strength and durability.




The transverse frame member


202


is an elongated part having a relatively constant hollow cross section terminated in configured ends


209


and


210


. The ends


209


and


210


each are adapted to mateably engage recesses in the mounting sections


207


. In

FIG. 44A

, the end


209


fits into the mating recess in mounting section


207


in a post and socket arrangement and is held therein by a structural adhesive layer


211


. In the alternative construction shown in

FIG. 44



b


, a similar post and socket arrangement is formed, but the adhesive is replaced with a screw


212


that extends transversely into the joint. The screw


212


has an unthreaded tapered tip


212


′ and a threaded shaft


212


″. In the alternative construction shown in

FIG. 44C

, a similar post and socket arrangement is formed, and is held together by a pair of parallel pins


212


″′ that extend longitudinally transversely through the longitudinal frame member


202


and into the mounting section


207


. Numerous different interconnecting arrangements are possible, and the present invention is not believed to be limited to a single construction.




Alternatively, instead of a rubber torsion spring(s), it is contemplated that a leaf spring similar to spring


55


of chair


50


could be used if desired (see

FIGS. 7

,


23


and


3


). The pockets for receiving the leaf spring could be machined into the components


51


A and


55


A, or the pockets can be formed in the parts when molded. Notably, the seat axis


62


A is relatively near to a center of gravity when a person is seated in the chair


50


A, even during recline (since the seat


52


A pivots to shift a person's weight forward upon recline), such that the leaf springs or other biasing device for moving the back and seat


53


A and


52


A do not need to be very strong to be effective.




As noted above, the back subassembly


53


A includes a back shell


125


A and fixed levers


126


A (sometimes called “back supports” or “back support arms” herein) attached to the back shell


125


A on either side at locations


133


A. Specifically, the location


133


A includes a recess


133


A′ formed in a lateral side of the back shell


125


A, and the fixed levers


126


A include a protruding tongue shaped to mateably fit into and engage the recess. The joint can be held together with structural adhesive or by screws that extend horizontally through the fixed lever


126


A into a top of the fixed lever


126


A. In yet another alternative, a fastener or wedge can be extended vertically upwardly to transversely engage the protruding tongue of the fixed lever


126


A to retain it in the recess of the back shell.




An enlargement


220


is formed atop the fixed lever


126


A, and includes spaced-apart sections


221


and


222


with a recess formed therebetween defined by a bottom surface


223


. The armrest


165


A includes a forearm supporting section


224


and a mount


225


. The mount


225


includes a hole that aligns with holes in the spaced apart sections


221


and


222


, and is pivotally connected thereto by a pivot pin for movement about a horizontal armrest pivot axis


224


′ between a horizontal use position (

FIG. 40

) and a vertical storage position (FIG.


45


). The forearm supporting section


224


has a T-shaped cross section and includes a relatively flat wall section


225


(

FIG. 45

) and a perpendicular reinforcement section


226


. When the armrest


165


A is in the horizontal use position (FIG.


40


), the perpendicular reinforcement section


226


engages the bottom surface


223


to hold the armrest


165


A at the desired angle. When the armrest


165


A is in the vertical storage position, a rear of the reinforcement section


226


rotates into engagement with a rear surface of the mount


225


, thus holding the armrest


165


A in the vertical storage position. (

FIG. 45.

) If desired, the armrest


165


A can be pivoted for non-frictional free movement, such that it is easily moved between the use and storage positions, but it is contemplated that some friction is desirable to prevent the armrest


165


A from undesirably flopping between positions.




It is noted that the armrest pivot axis


224


′ is located rearward of a front surface of the back shell


125


A (see FIG.


45


), and further that the top surface of the fore-arm supporting section


224


is located rearward of the front surface of the back shell


125


A when the armrest


165


A is in the vertical storage position. This is advantageous since it permits high-density nested storage of identical chairs, as shown in FIG.


45


. Further, it is advantageous since the armrest


165


A can be rotated to a storage position to open up a side of the chair


50


A during use of the chair. Specifically, this provides an unobstructed and open side access to the seat


52


A of the chair


50


A, which has been found to be highly desirable. More specifically, many synchrotilt chairs have movable backs and seats with armrests intended to restrict the seated user. The present chair allows seated users to sit sideways on the seat


52


A, with their legs extending laterally and hanging downwardly off the side edge of the seat in an unobstructed manner. This side-facing position is assisted by and made even more comfortable by the narrow width dimension of a front of the seat


52


A. In the storage position, the armrests


126


A are positioned totally out of the way, slightly behind the back


53


A. As illustrated, the armrests


126


A when in the vertical storage position are located adjacent the back shell


125


A in a manner that actually creates additional support beside the back shell to effectively “enlarge” the supporting surface of the back


53


A.





FIG. 45

shows a stacked/nested arrangement of two chairs


50


A, with the armrests


165


A being shown in the vertical storage position. It is noted that the armrests


165


A must be positioned in their vertical storage position in order to stack the chairs


50


A vertically as shown. However, one alternative way of stacking the chair


50


A is to provide a cart that allows the chairs


50


A to be tipped forward and inverted as the chairs


50


A are stacked. As the chairs


50


A are inverted, the armrests


165


A can be constructed to fall by gravity to the storage position, such that the stacking process does not require an extra movement of the armrests to allow stacking. As noted above, the present chair


50


A is sufficiently lightweight to allow a person to easily lift and invert the chair.




The chair


50


B (

FIG. 46

) is a perspective view of a chair similar to

FIG. 38

but without armrests. In chair


50


B, the fixed lever


126


A includes an aesthetically contoured top


126


B′.




The chair


50


C (

FIG. 47

) is a perspective view of a chair similar to

FIG. 38

but with seat and back cushions


230


and


231


. The chair


50


C includes armrests


126


A. The cushions


230


and


231


extend to the edges of the seat


52


A and back


53


A. The cushions


230


and


231


can be permanently or releasably attached to the seat and back shell.




The chair


50


D (

FIG. 48

) is a perspective view of a chair similar to

FIG. 38

but with seat and back cushions


232


and


233


that are reduced in size. The cushions


232


and


233


include marginal edges that are inboard of a perimeter of the seat and back


52


A and


53


A by about a half inch to an inch or so. This creates a distinctive appearance, and further helps in assembly. Specifically, it is difficult to provide optimal appearance along the edges of cushions that extend to a non-recessed edge of a seat or back, since the edge of the cushion assembly is easily distorted when people enter or leave the chair seat. For example, the problem can occur along the front and side edges of the seat


52


A, where a person is likely to slide onto the seat


52


A, which causes the fabric to roll or be torsionally stressed so that it deforms and extends upwardly along its edges. This is also true along a top edge


53


A′ of the back


53


A where the back shell


125


A curves noticeably rearwardly and is highly visible.




The chair


50


E (

FIG. 49

) is a perspective view of a chair similar to

FIG. 38

with seat and back cushions


232


and


233


but without armrests.




It is noted that the cushions


232


and


233


(and also the cushions


230


and


231


) can be attached in many different ways. As illustrated, the back cushion


233


(

FIG. 50

) includes a foam layer


234


covered by an aesthetic covering


235


such as upholstery sheet adhered to the foam layer


234


, and further includes a rear semi-structural sheet


236


′ with attachment bosses


236


extending rearwardly. Elongated retainers


237


each include protrusions


237


′ having an enlarged end configured to fit through the slots


139


A in the back shell


125


A, with the protrusions


237


′ snap-locking into the bosses


236


. Alternatively, the protrusions


237


′ can be threaded, and configured to threadably engage the bosses


236


. This provides a unique back cushion attachment device, such that the chair can be sold and used without any back cushion, but where a back cushion can be attached in the field (long after the chair was purchased) while the chair is in service. Alternatively, it is contemplated that protrusions


237


can be an elongated to form a continuous ridge that extends laterally to completely fill a length of one (or more) of the horizontal slots


139


A in the back shell


125


A. Notably, the end-located protrusions


237


and bosses


236


can engage ends of associated slots


139


A, such that they also act as locators for the cushions on the back shell.




The chair


50


G (

FIGS. 51-56

) are perspective, front, side, rear, top, front-exploded and perspective-exploded views of a modified mobile desk chair with armrests embodying the present invention. Chair


50


G includes many similar and identical components to chair


50


, and in particular pivot axes


62


G-


65


G are similar to that of chair


50


in position and in the ratios of their lengths in the four-bar arrangement. Also, at least the seat


51


G, back shell


125


G, and armrests


165


G are potentially the same identical parts as the seat


51


A, the back shell


125


A, and the armrests


165


A. The base subassembly


51


G (

FIG. 56

) includes a castored spider-legged bottom


240


, a height-adjustable underseat support member


241


(sometimes called a “frame member” herein) supported on a height-adjustable pneumatic cylinder


246


, and a seat support member


242


. The legged bottom


240


(

FIG. 55A

) includes a hub


243


, radially extending legs


244


extending from the hub


243


, and castors


245


supported on the ends of legs


244


. An extendable pneumatic cylinder or gas spring


246


is securely positioned in the hub and extends vertically. The underseat support member


241


engages a top end of the pneumatic cylinder


246


. A control handle (not specifically shown) is pivoted to the underseat support member


241


and has an inner end positioned to engage a release button


247


on the pneumatic cylinder


246


for releasing the pneumatic cylinder


246


for height adjustment. The operation of pneumatic cylinders and gas springs for height adjustment of chairs are well known in the art, such that a further explanation of that feature is not required.




The underseat support member


241


(

FIG. 55A

) includes a tapered recess in its body


241


′ for frictionally engaging a top of the pneumatic cylinder


246


, and further includes spaced apart legs


248


that extend rearwardly and downwardly at an angle so that a hole


249


is properly located for pivotal attachment at the rear bottom link pivot


65


G. The seat support frame member


242


includes a center section


250


configured to mateably engage a protrusion


251


on a front of the underseat support member


241


. The center section


250


of the seat support frame member


242


is fastened or otherwise secured to the front of underseat support member


241


by welding, fasteners, or the like. Seat-supporting arm sections


252


extend outwardly and upwardly from center section


250


and include top ends that have holes


253


properly positioned for pivotal attachment at the seat-to-base pivot


62


G.




The illustrated link


54


G (

FIG. 55A

) is a one-piece molding having a shape that is different than link


54


A, but having a structure, function and operation very similar to the link


54


A (FIGS.


57


-


57


B). Specifically, the link


54


G includes a top cylindrical section with a horizontal hole for receiving a ribbed pivot pin to define top link pivot


64


G, and includes a bottom cylindrical section with a horizontal hole for defining the bottom link pivot


65


G.




The bottom section


257


(

FIG. 57

) includes an outer casing


260


integrally formed of the material of bottom section


257


. A torsion spring subassembly


261


is secured in the casing


260


, and includes an outer tube


262


non-rotatably secured or keyed or insert-molded into the casing


260


, an inner tube


263


non-rotatably secured or keyed into a pivot pin


94


G, and a resilient rubber pack


264


integrally secured to the inner and outer tubes


262


and


263


. For example, the pivot pin


94


G can be longitudinally ribbed, such that the ribs non-rotatably engage an integral key


94


G′ on inner tube


263


(

FIG. 57

) (and engage a similar integral key in the mating part forming the pivot). The resilient rubber pack


264


is made of material chosen to stretch and allow torsional movement, but that resiliently biases the tubes


262


and


263


back to a home position. In the present arrangement, the torsion spring subassembly


261


replaces the leaf spring


55


of chair


50


.




The fixed lever


126


G of chair


50


G (

FIG. 55A

) is a one-piece U shaped part that includes a transverse section


266


and up leg sections


267


and


268


. Two mounting protrusions


269


are formed on the transverse section


266


with hole


270


that defines the axis


65


G. Mounting sections


271


and


272


are formed on the upper ends of the up leg sections


267


and


268


and include holes


273


for supporting the armrests


165


G at axes


224


′. The mounting sections


271


and


272


further include structure for engaging sides of the back shell


125


for securely supporting the back shell, in a manner similar to the described above in regard to chair


50


A.




The chair


50


H (

FIG. 58

) is a perspective view of a chair similar to chair


50


G of

FIG. 51

but without armrests. The chair


50


H is noted as having features particularly similar to chair


50


B (FIG.


46


).




The chair


50


I (

FIG. 59

) is a perspective view of a chair similar to the chair


50


G (

FIG. 51

) but with seat and back cushions


230


and


231


. The chair


50


I includes armrests


126


G. The cushions


230


and


231


extend to the edges of the seat


52


G and back


53


G.




The chair


50


J (

FIG. 60

) is a perspective view of a chair similar to

FIG. 51

but with seat and back cushions


230


and


231


and no armrests.




The chair


50


K (

FIG. 61

) is a perspective view of a chair similar to

FIG. 51

with smaller-cut seat and back cushions


232


and


233


and pivotable armrests


126


G.




The chair


50


L (

FIG. 62

) is a perspective view of a chair similar to

FIG. 51

, with smaller-cut seat and back cushions


232


and


233


but no armrests.




The chair


50


M (

FIG. 63

) is a perspective view of a chair similar to

FIG. 51

, with a modified base subassembly


51


M.




In the foregoing description, it will be readily appreciated by persons skilled in the art that modifications may be made to the invention without departing from the concepts disclosed herein. For example, it is specifically contemplated that the present concepts can be incorporated into a tandem seating arrangement. Such modifications are to be considered as included in the following claims, unless these claims by their language expressly state otherwise.



Claims
  • 1. A seating unit comprising:a base; a seat pivotally supported by the base at a seat pivot; a reclineable back pivoted to the seat at a back pivot; the back being movable between an upright position and a reclined position; a link having a first end pivoted to the back at a first link pivot and pivoted to the base at a second link pivot; and a biasing device operably engaging and biasing at least one of the base, the seat, the back, and the link to biasingly urge the back toward the upright position, whereby the first link pivot and the second link pivot are generally aligned with the back pivot.
  • 2. The seating unit defined in claim 1, wherein the biasing device includes a torsion spring operably connected to one of the pivots.
  • 3. The seating unit defined in claim 2, wherein the biasing device is operably connected to one of the first and second link pivots.
  • 4. The seating unit defined in claim 1, wherein the seat pivot is located near a center of the seat at a location proximate a center of gravity of a seated user.
  • 5. The seating unit defined in claim 4, wherein the seat pivot is located below a top surface of the seat.
  • 6. The seating unit defined claim 1, wherein the base includes four legs and forms a side chair.
  • 7. The seating unit defined in claim 1, wherein the base includes a center post and radially extending legs.
  • 8. The seating unit defined in claim 7, wherein the post is extendable for providing height adjustment to the seat.
  • 9. A seating unit comprising:a base; a seat pivotally supported by the base at a seat pivot; a reclineable back pivoted to the seat at a back pivot; the back being movable between an upright position and a reclined position; a link having a first end pivoted to the back at a first link pivot and pivoted to the base at a second link pivot; and a biasing device operably engaging and biasing at least one of the base, the seat, the back, and the link to biasingly urge the back toward the upright position; wherein three of the pivots are approximately aligned when in the upright position and the biasing device is associated with at least one of the three pivots to thus minimize a torque required to maintain the upright position.
  • 10. The seating unit defined in claim 9, wherein a middle one of the three pivots moves overcenter and across a line connecting the other two of the three pivots when the back is moved from the upright position toward the reclined position, such that the weight of a seated user helps hold the back in the upright position.
  • 11. The seating unit defined in claim 10, wherein the three pivots include the first and second link pivots.
  • 12. The seating unit defined in claim 11, wherein the three pivots also include the back pivot.
  • 13. The seating unit defined in claim 11, wherein the back pivot is locate above the first and second link pivots when the back is in the upright position.
  • 14. A seating unit comprising:a base; a seat operably supported by the base for pivoting movement; a reclineable back pivoted to the seat at a back pivot and movable from an upright position through an intermediate position to a reclined position; a link pivoted to the back at a first link pivot and pivoted to the base at a second link pivot; an energy source operably coupled to at least one of the base, the seat, the back, and the link for providing a biasing force upon recline of the back; the first and second link pivots and the back pivot being approximately aligned when the back is in the upright position, with two of the pivots defining a line therebetween and a third one of the pivots moving across the line to an overcenter position when the back is moved from the intermediate position to the upright position; the back, the seat, and the link being constructed so that forces from a seated user resting on the seat bias the two pivots to move toward each other, such that the forces tend to keep the third one of the pivots in the overcenter position and keep the back in the upright position, whereby a minimum amount of biasing force by the energy source is required to maintain the seat and back in the upright position.
  • 15. A seating unit comprising:a base; a seat pivotally supported by the base at a seat pivot; a reclineable back pivoted to the seat at a back pivot; a link pivoted to a lower portion of the back at a top link pivot and pivoted to an upper rear portion of the base rearward of a center of the base at a bottom link pivot; and the base, the seat, the back, and the link being pivoted together to form an interconnected arrangement with the top link pivot moving overcenter relative to a line connecting the bottom link pivot and the back pivot when the back is moved to the upright position.
  • 16. A seating unit comprising:a base; a seat pivotally supported by the base at a seat pivot; a reclineable back pivoted to the seat at a back pivot; the seat and back having contours adapted to support a seated user with the weight of the seat user being generally balanced over the seat pivot; and a link pivoted to the back at a top link pivot and to the base at a bottom link pivot; the top and bottom link pivots and the back pivot being located rearward of the seat pivot and being generally aligned.
CROSS REFERENCES TO RELATED APPLICATION

This application is a continuation of copending application Ser. No. 09/578,568, filed May 25, 2000 now U.S. Pat. No. 6,536,841, entitled SYNCHROTILT CHAIR, which is a continuation-in-part of application Ser. No. 09/321,275, filed May 27, 1999 now U.S. Pat. No. 6,412,869, entitled NESTABLE SYNCHROTILT CHAIR.

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Entry
Discloses a webpage www.theknollshop.com/sbd/knollshop/home.nsf, showing a “TOLEDO” chair manufactured by Knoll Int'l. and made public prior to the filing date of the present application.
Continuations (1)
Number Date Country
Parent 09/578568 May 2000 US
Child 10/255322 US
Continuation in Parts (1)
Number Date Country
Parent 09/321275 May 1999 US
Child 09/578568 US