Mesh office chairs, which utilize a membranous fabric stretched across a component frame, offer a number of advantages over upholstered chairs. The mesh design enables airflow to keep the occupant cool as they sit and work. Along with breathability, mesh chairs are quite durable and require minimal maintenance.
Despite these advantages, mesh chairs do present challenges when attempting to provide the occupant with the appropriate ergonomic support. Efforts have been made to provide the benefits of a mesh backrest in a chair while still providing the occupant with the appropriate ergonomic support in the lumbar region. For example, ergonomic lumbar support has been accomplished through the use of a separate structural brace positioned behind the mesh in the occupant's lumbar region. Contoured mesh panels, such as those described in U.S. Pat. No. 8,240,771, have also been developed to provide a mesh backrest having lumbar support without the necessity of an additional solid structure. Heretofore, however, manufacturers have been unable to provide a unitary mesh backrest capable of providing the chair occupant adequate shoulder support or headrest support when the chair is in the reclined state.
Traditional mesh chairs utilize a rigid backrest frame to maintain the mesh panel's tension throughout the chair's range of motion. However, because the backrest frame is rigid, the backrest's shoulder and headrest portions maintain their positions relative to the lumbar portion as the chair is reclined, thus providing very little support to the occupant's head or shoulders in the reclined state. The invention disclosed herein is directed to a mesh chair having an articulating backrest capable of supporting an occupant's head or shoulders as the chair is reclined. Whereas traditional mesh chairs utilize a rigid backrest frame, a mesh chair embodying principles of the present invention features an articulating backrest frame that deforms as the chair is reclined.
In a particular embodiment exemplifying the principles of the invention, the mesh chair can comprise a backrest assembly having a mesh insert secured to a frame. The frame can comprise a rigid upper frame section and a rigid lower frame section interconnected by a pair of articulated joints. In order to cause the frame to deform as the chair is reclined, a push arm is utilized. The push arm pivotally connects to the backrest's upper frame section and to the chair's seat assembly. As the mesh chair is reclined, the push arm will restrict the movement of the backrest's upper frame section, thereby causing the upper frame section to remain in substantially the same angular position relative to a floor. The lower frame section will move forward relative to the upper frame section (i.e., the angle formed between the upper frame section and the lower frame section will decrease) in the reclined state. By causing the upper portion of the backrest to remain in substantially the same angular position and by moving the lower portion of the backrest forward in the reclined state, the chair of the present invention will more closely mirror the occupant's ideal, ergonomic posture when in the reclined state, thus providing improved lumbar support and improved shoulder and/or head support.
By virtue of the articulated joints connecting the backrest's upper frame section to the lower frame section, the frame may deform as the mesh chair is reclined, thus negatively impacting the tension being imparted on the mesh insert by the frame. In order to offset the loss of tension caused by the frame deforming, a mesh chair embodying features of the present invention can further comprise one or more tensioning members connecting the mesh insert to the push rod. In this arrangement, the one or more tensioning members will supply tension to the mesh insert and offset at least a portion of the tension lost as a result of the frame deforming in the reclined state.
The above summary is not intended to describe each illustrated embodiment or every possible implementation. These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings.
The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, which are not true to scale, and which, together with the detailed description below, are incorporated in and form part of the specification, serve to illustrate further various embodiments and to explain various principles and advantages in accordance with the present invention:
Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. Alternate embodiments may be devised without departing from the spirit or the scope of the invention. Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the invention. While the specification concludes with claims defining the features of the invention that are regarded as novel, it is believed that the invention will be better understood from a consideration of the following description in conjunction with the drawing figures, in which like reference numerals are carried forward.
As used herein, the terms “a” or “an” are defined as one or more than one. The term “plurality,” as used herein, is defined as two or more than two. The term “another,” as used herein, is defined as at least a second or more. The terms “comprises,” “comprising,” or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements, but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element. The terms “including,” “having,” or “featuring,” as used herein, are defined as comprising (i.e., open language). The term “coupled,” as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically. As used herein, the term “about” or “approximately” applies to all numeric values, whether or not explicitly indicated. These terms generally refer to a range of numbers that one of skill in the art would consider equivalent to the recited values (i.e., having the same function or result). In many instances these terms may include numbers that are rounded to the nearest significant figure. Relational terms such as first and second, top and bottom, right and left, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Described now are exemplary embodiments of the present invention. With reference to
Still referring to
The backrest 17 may include a unitary mesh insert 40 surrounded by a unitary frame 42. The mesh insert 40 can be made from any conventional membranous fabric, such as nylon, polyester, or other synthetic or natural fibers or skins. The unitary mesh insert 40 may be a single expanse of fabric, or the unitary mesh insert 40 may include multiple mesh panels connected by one or more seams. For example, the mesh insert 40 may include a first mesh panel 44, a second mesh panel 46, and a third mesh panel 48. A first seam 50 can connect the first and second mesh panels 44 and 46, while a second seam 52 can connect the second and third mesh panels 46 and 48. The mesh panels may have various shapes, including but not limited to, the generally rectangular shapes shown in
The membranous mesh material can be attached to the frame 42 by any conventional method. One preferred method is by attaching the material, such as by welding or gluing, to a flexible strip, such as a spline, and fitting the combination into a grove formed in the frame 42. In one particular embodiment, the mesh material is sewn to a spline. The combination is generally fitted into the groove at a right angle to the direction of the tension on the material. The flexible strip used in attaching the material to the frame 42 can be made from any material commonly known for such uses, and is desirably a plastic-type extrusion, such as polyethylene or an equivalent.
The frame 42 may include a rigid upper frame section 56 and a rigid lower frame section 58 interconnected by a pair of articulated joints 60 to form a unitary frame. The articulated joints 60 allow the lower frame section 58 to move independent of the upper frame section 56. In the embodiment depicted in
In the upright position shown in
In one embodiment, the lower frame section 58 and the upper frame section 56 are co-planar such that angle α is approximately 180 degrees. In other embodiments, angle α may be less than 180 degrees. In the upright position, an angular position of the upper frame section 56 may be tilted by 45-75 degrees relative to the floor. Preferably, the angular position of the upper frame section 56 may be 50-70 degrees. More preferably, the angular position of the upper frame section 56 may be 55-65 degrees. Most preferably, the angular position of the upper frame section 56 may be 58-62 degrees.
As the mesh chair 10 is reclined, the push arm restricts the movement of the upper frame section 56, thereby causing the upper frame section 56 to remain in substantially the same angular position relative to the floor as in the chair's upright position (shown in
In the reclined position shown in
The upper and lower frame sections 56 and 58 may be formed of any metal, plastic, wood, or composite material (such as, but not limited to, fiber glass or carbon fiber). The push arm 68 may be formed of any metal, plastic, wood, or composite material (such as, but not limited to, fiber glass or carbon fiber).
The frame 42 will deform as the mesh chair 10 is reclined, thus negatively impacting the tension being imparted on the mesh insert 40 by the frame 42. One or more tension members may be attached to mesh insert 40 and push arm 68 in order to maintain tension in the mesh insert 40 when the mesh chair 10 is reclined. As shown in more detail in
Referring now to
Still referring to
In another alternate embodiment, the push bar 68 may be routed between the seat assembly 14 and the backrest support 34. This embodiment may provide for a more compact design than the embodiment shown in
The principles of the invention may be embodied in a chair having an upholstered articulating backrest. For example, the upholstered articulating backrest may include a single continuous upholstered backrest that deforms as it is reclined. In a reclined position, the angle between the upper portion and the lower portion of the upholstered backrest may decrease as described above in connection with the backrest 17. In another example, the upholstered articulating backrest may include separate upper and lower upholstered segments interconnected by a pair of flexible connectors at the left and right sides. The middle portions of the upper and lower upholstered segments (i.e., between the left and right sides) may be separated by a space. The lower upholstered segment may be reclined at a greater angle than the upper upholstered segment in the same way as backrest 17 described above.
The foregoing description and accompanying drawings illustrate the principles, exemplary embodiments, and modes of operation of the invention. However, the invention should not be construed as being limited to the particular embodiments discussed above. Many modifications of the embodiments described herein will come to mind to one skilled in the art having the benefit of the teaching presented in the foregoing descriptions and the associated drawings. Accordingly, it should be appreciated that variations to those embodiments can be made by those skilled in the art without departing from the scope of the invention.
This application claims the benefit of U.S. Provisional Application No. 62/348,886, filed Jun. 11, 2016, which is incorporated herein in its entirety by reference.
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