CHAIR

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority of Japanese Patent Applications No. 2021-162892 filed on Oct. 1, 2021. The contents of the applications are incorporated herein by reference in their entirety.

BACKGROUND
Field of the Invention

The present invention relates to a chair that is suitably utilized in an office or the like and in which a seat is movable in front-rear, left-right, and diagonal directions.

Description of the Related Documents

Examples of chairs having a seat that is movable in front-rear, left-right, and diagonal directions include the chairs described in Japanese Unexamined Patent Application Publication No. 2009-82521 and Japanese Unexamined Patent Application Publication No. 2009-297319 (hereinafter referred to as Patent Documents 1 and 2).

Patent Document 1 describes a configuration in which a plurality of fluid bags are connected by a flow path and a seat is tilted when air moves.

Patent Document 2 describes a configuration in which a plurality of independent air cushions are covered with a cover member and fitted into a recess of a seat to provide a cushioning property to a person sitting in the chair.

In the configurations of Patent Documents 1 and 2, the seat can move freely by the cushioning effect. However; the degree of freedom of deformation of the seat is too high for a seated person to hold his or her posture on the seat, and therefore, the seated person needs to follow a movement of the seat rather than the seat following a movement of the seated person. As a result, the conventional seats are not designed suitably for supporting a movement of the seated person continuously changing his or her posture while the seated person balances his or her load.

To solve such a problem, a configuration is conceivable in which an upper base unit that receives a load of the seated person move in a direction of 360 degrees along a predetermined trajectory via a movement mechanism with respect to a lower base unit that supports the upper base unit, and a seat is attached to the upper base unit.

However, when only such a movement mechanism is employed, the movement can be regular to a certain degree, but the degree of freedom of the seat is still too high. Thus, when a user changes his or her posture, the user has to support his or her own weight during moving, so that a burden to the user may be high.

The present invention has been accomplished in view of such a problem, and an object thereof is to realize an unprecedented chair which has a simple structure and in which a seat can follow a free movement of a seated person in front-rear, left-right, and diagonal directions, a burden from an operation by which the seated person balances his or her load can also be reduced, and a movement by which the seated person changes his or her posture stably and continuously can be suitably supported.

SUMMARY

The present invention adopts the following means to achieve such an object.

That is, a chair of the present invention includes a movement mechanism that causes an upper base unit to swing in a direction of 360 degrees with respect to a lower base unit, and a seat attached to the upper base unit. The chair further includes a damper mechanism as a mechanism separate from the movement mechanism, at a position connecting the upper base unit and the lower base unit, and the damper mechanism operates by following a movement in a direction of 360 degrees.

According to such a configuration, the upper base unit can follow a free movement of a seated person in front-rear, left-right, and diagonal directions by the movement mechanism, and the seated person can easily find a weight balance while supporting his or her own weight, and can change his or her posture stably and continuously. In particular, instead of imparting resistance to the movement mechanism, the damper mechanism is provided as a mechanism separate from the movement mechanism, and thus, it is possible to adjust a working condition of the damper mechanism, without changing the basic performance of the movement mechanism.

In an example of a specific embodiment of the movement mechanism, the movement mechanism includes a rolling surface that is curved and provided in at least one of surfaces of the upper base unit and the lower base unit that face each other, and when the upper base unit rolls with respect to the lower base unit, the seat provided in the upper base unit swings.

Such a damper mechanism is especially suitable when applied to a chair that causes the upper base unit to tilt downward in a movement direction of the seat, as the seat moves away from a reference position, regardless of which direction of 360 degrees the seat moves in from the reference position.

To increase the degree of freedom in design and achieve an appropriate damper effect, it is desirable that the damper mechanism is arranged at a plurality of locations around a predetermined center of the seat, and operates in at least one direction or both directions of an operation of expanding or contracting a distance between the upper base unit and the lower base unit.

To obtain a damper mechanism that appropriately responds to the free movement of the seat, it is desirable that the damper mechanism is provided between the upper base unit and the lower base unit and connected by a non-directional joint to at least one of the upper base unit and the lower base unit.

To achieve a uniform and easily adjustable damper effect, it is desirable that the damper mechanism includes a hole unit provided in one of the upper base unit and the lower base unit, a columnar member provided in the other one of the upper base unit and the lower base unit and inserted into the hole unit, and a friction material arranged between the hole unit and the columnar member.

To ensure a stable operation, it is desirable that a relative movement of the damper mechanism is a sliding motion of the hole unit and the friction material along a longitudinal direction of the columnar member.

An example of an embodiment preferred in relation to the damper mechanism includes a configuration in which an elastic member being elastically deformable is provided between the upper base unit and the lower base unit, and the upper base unit moves while compressing the elastic member between the upper base unit and the lower base unit.

Another embodiment preferred in relation to the damper mechanism includes a configuration in which a return spring that returns the seat to a predetermined reference position is interposed between the upper base unit and the lower base unit.

In an example of an embodiment preferred in relation to the damper mechanism, other than the one described above, a gravity return mechanism that generates a return force toward a reference position by raising a position of a center of gravity of a movable portion including the upper base unit, in accordance with a movement of the upper base unit from the reference position, is provided between the upper base unit and the lower base unit.

The present invention has the configuration described above, and thus, it is possible to provide a novel, useful chair designed to follow a free movement of a seated person in front-rear, left-right, and diagonal directions, and to appropriately support a movement of the seated person continuously changing his or her posture while balancing his or her load.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a chair according to an embodiment of the present invention.

FIG. 2 is a front view of the chair.

FIG. 3 is a right side view of the chair.

FIG. 4 is a perspective view illustrating the chair in which a part of a seat is omitted.

FIG. 5 is a plan view illustrating the chair in which a part of the seat is omitted.

FIG. 6 is a diagram illustrating a relationship between a movement mechanism, the seat, and a leg constituting the chair.

FIG. 7 is a plan view of the movement mechanism.

FIG. 8 is a top perspective view of the movement mechanism.

FIG. 9 is a bottom perspective view of the movement mechanism.

FIG. 10 is an exploded perspective view of the movement mechanism.

FIG. 11 is a top perspective view obtained by further disassembling components in FIG. 10.

FIG. 12 is a bottom perspective view obtained by further disassembling components in FIG. 10.

FIG. 13 is a diagram for describing rolling surfaces facing each other constituting the movement mechanism.

FIG. 14 is a diagram illustrating a built-in structure of a damper mechanism provided together with the movement mechanism.

FIG. 15 is a diagram illustrating a built-in structure of a return spring provided together with the movement mechanism.

FIG. 16 is a cross-sectional view taken along line XVI-XVI in FIG. 7.

FIG. 17 is a right side view illustrating a state where the seat is tilted forward.

FIG. 18 is a right side view illustrating a state where the seat is tilted rearward.

FIG. 19 is a cross sectional view corresponding to FIG. 16 when the seat is tilted forward.

FIG. 20 is a cross-sectional view corresponding to FIG. 16 when the seat is tilted rearward.

FIG. 21 is a cross-sectional view taken along line XXI-XXI in FIG. 7.

FIG. 22 is a front view illustrating a state where the seat is tilted to the left and right.

FIG. 23 is a cross-sectional view corresponding to FIG. 21 when the seat is tilted to the left and right.

FIG. 24 is a diagram illustrating a built-in structure of a pin provided together with the movement mechanism.

FIGS. 25A to 25C are diagrams illustrating a mounting structure of a cover member.

DETAILED DESCRIPTION

An embodiment of the present invention will be described below with reference to the drawings.

FIGS. 1 to 3 illustrate an outer appearance of a chair according to the embodiment, and FIGS. 4 and 5 illustrate views in which a part of a seat 1 is omitted. As illustrated in the drawings, in the chair, a movement mechanism 3 is provided as a movable support between the seat 1 and a leg 2, a back 4 is attached to move integrally with the seat 1, and arms 5 are attached not to move integrally with the seat 1 and the back 4. FIGS. 17 and 18 illustrate a state where the seat 1 is moved in a front-rear direction, and FIG. 22 illustrates a state where the seat 1 is moved in a left-right direction.

In the seat 1, a circumference of a seat main body 11 is covered with upholstery 12, and the seat 1 is attached to the movement mechanism 3 via a seat shell 13. The seat shell 13 includes an inner seat shell 131 attached to a bottom surface of the seat main body 11 and an outer seat shell 132 that backs up the inner seat shell 131 and secures the connection to the movement mechanism 3.

The leg 2 includes casters 22 at a lower end of a leg vane 21, and a leg support post 23 erected from a center portion of the leg vane 21, and the seat 1 is rotatably attached to an upper end side of the leg support post 23. The leg support post 23 can be extended and contracted by a gas spring mechanism GS illustrated in FIG. 6 incorporated therein. In FIG. 6, a reference numeral 24 indicates an operation lever for operating an operated unit 23a of the gas spring mechanism GS.

As illustrated in FIGS. 6 to 11, in the movement mechanism 3, an upper base unit 31 and a lower base unit 32 are arranged to face each other, the lower base unit 32 is attached to the leg support post 23, and the seat 1 is attached to the upper base unit 31. An elastic member 33 is interposed between the upper base unit 31 and the lower base unit 32. The periphery of the elastic member 33 is covered with a cover member 6, as illustrated in FIGS. 19, 20, 23, and FIGS. 25A to 25C, but the cover member 6 is omitted in the other drawings. Further, in FIGS. 10, 13, and the like, the elastic member 33 is omitted.

The movement mechanism 3 supports the upper base unit 31 movably with respect to the lower base unit 32, in the front-rear direction as illustrated in FIGS. 19 to 21, and in the left-right direction as illustrated in FIGS. 21 and 23, and further in directions of 360 degrees including these directions.

As illustrated in FIG. 10, the upper base unit 31 includes a disk-shaped seat receiver 311 and a disk-shaped upper base plate 312 attached under the seat receiver 311. The seat receiver 311 illustrated in FIGS. 7 to 10, and the like is illustrated as a single body, but the seat receiver 311 is actually integrally formed of a resin together with the outer seat shell 132 in the periphery thereof, as illustrated in FIG. 5 and the like. The upper base plate 312 is provided with high nuts 312s, and the seat receiver 311 is provided with boss holes 311s at positions corresponding to the high nuts 312s. In a state where a bottom surface of the seat receiver 311 abuts against a top surface of the high nuts 312s, the upper base plate 312 and the seat receiver 311 are coupled by bolts (not illustrated) inserted through the seat receiver 311 and the high nuts 312s from above.

As illustrated in FIG. 10, the lower base unit 32 includes a disk-shaped support base unit 321 attached to the upper end of the leg support post 23 and a disk-shaped lower base plate 322 attached on the support base unit 321. In FIG. 10, reference numeral 322y indicates an engaging claw provided in the lower base plate 322, and the engaging claw 322y engages with a peripheral edge portion of the support base unit 321 so that the lower base plate 322 and the support base unit 321 are integrated. As illustrated in FIGS. 6 and 9, a leg mounting unit 321a into which the leg support post 23 is fitted is provided in a bottom surface of the support base unit 321, and the leg mounting unit 321a is reinforced by ribs 321b extending in a radial direction to increase the rigidity of the leg mounting unit 321a. The operated unit 23a used to operate a gas spring is provided at the upper end of the leg support post 23 and in a state where the leg support post 23 is inserted into the leg mounting unit 321a, the operated unit 23a is arranged at a position where the operated unit 23a can be operated by an operation unit 24.

FIG. 13 is a schematic view of rolling surfaces constituting the movement mechanism 3, in which the elastic member 33 is omitted. As illustrated in FIG. 13, surfaces of the upper base unit 31 and the lower base unit 32 that face each other (in the present embodiment, a facing surface 312a of the upper base plate 312 constituting the upper base unit 31 and a facing surface 322a of the lower base plate 322 constituting the lower base unit 32) form rolling surfaces that roll with respect to each other. In the present embodiment, the rolling surface 322a of the lower base plate 322 is composed of a flat surface, the rolling surface 312a of the upper base plate 312 is composed of a curved surface that bulges toward the rolling surface 322a of the lower base plate 322, and a contact section between the upper base unit 31 and the lower base unit 32 changes according to a rolling operation, as illustrated by an imaginary line in FIG. 13. Needlessly to say, the lower base plate 322 may be a curved surface, the upper base plate 312 may be a flat surface, and both the upper base plate 312 and the lower base plate 322 may be curved surfaces.

The curved surface has a substantially partial spherical shape or a substantially arc-shaped cross section, in other words, the curved surface has a bowl-shape or a convex R-shape, and the upper base unit 31 may move in directions of 360 degrees including the front-rear, left-right, and diagonal directions, while rolling on the lower base unit 32. The curved surface may be implemented in various modes, such as a surface that is curved at a constant curvature, even at a position separated from a reference position N which is a contact position between the two base units 31 and 32 when no load is applied, a surface having a curvature that smoothly changes as the distance from the reference position N increases, a surface having different curvature in the front-rear and left-right directions, and a surface having different curvature between the front and the rear.

As illustrated in FIGS. 10 to 12, the upper base plate 312 and the lower base plate 322 constitute surfaces (rolling surfaces) 312a and 322a facing each other and moving relative to each other. The upper base plate 312 and the lower base plate 322 also serve as mounting members for mounting the cover member 6 for hiding a gap between the rolling surfaces 312a and 322a, as described later with reference to FIGS. 25A to 25C. On the other hand, for example, in FIGS. 10 to 12, in a case where the upper base plate 312 and the lower base plate 322 are provided at positions that do not form surfaces facing each other, or in a case where the cover member 6 is attached to a position where a part of the movement mechanism 3 is concealed in another mode, and the like, the bottom surface of the seat receiver 311 and a top surface of the support base unit 321 may form surfaces (rolling surfaces) facing each other. In this case, the upper base plate 312 and the lower base plate 322 are not necessarily required.

As illustrated in FIGS. 11 and 12, the elastic member 33 is attached to the rolling surfaces 312a and 322a in a state where a top surface 33a and a bottom surface 33b contact the rolling surfaces 312a and 322a, respectively, and the elastic member 33 is formed of an elastic resin foam body to form a columnar shape when no load is applied. High-elastic urethane foam, low-elastic urethane foam, and the like may be adopted as the elastic resin foam body. High-elastic urethane foam instantly deforms upon receiving an external force, and thus exerts a buffering effect. Low-elastic urethane foam gradually deforms upon receiving an external force, and thus exerts a delay effect.

In the present embodiment, the high-elastic urethane foam is adopted, because high-elastic urethane foam has low temperature dependence and excellent durability. Needlessly to say, low-elastic urethane foam may be used for the elastic member, or a thin member such as an elastic sheet may be used.

When the upper base unit 31 receives a load and moves in any direction of 360 degrees including the front-rear, left-right, and diagonal directions with respect to the lower base unit 32, as illustrated in FIGS. 19, 20, 23, and the like, the rolling surface 312a of the upper base plate 312 moves while compressing the elastic member 33 between the rolling surface 312a and the rolling surface 322a of the lower base plate 322, and with this movement, the upper base plate 312 tilts downward in a movement direction. A swing operation in which the seat 1 tilts downward in the movement direction according to such a movement of a seated person is realized via the upper base unit 31.

Generally, it is conceivable to use, as the movement mechanism, a guide mechanism composed of a cam and a follower between an upper base unit and a lower base unit, and a link mechanism connecting the upper base, unit. and the lower base unit. Compared to such a structure, the movement mechanism 3 of the present embodiment utilizes the rolling surfaces 312a and 322a to realize an operation of the seat 1 in which a tilting movement component is larger than a horizontal movement component. The chair of the present embodiment that performs such an operation is particularly easy to use in a situation where a person frequently sits down and stands up from a seat.

The curvatures of the rolling surfaces 312a and 322a are set so that a gravity center position G of the seat 1 is lifted to G′ by the movement, as illustrated by a solid line and an imaginary line in FIG. 13, and the rolling surfaces 312a and 322a constitute a gravity return mechanism GRM that generates, according to a body weight, a return force for returning the seat 1 to the reference position N, which is a position when no load is applied.

As illustrated in FIGS. 11 and 12, the movement mechanism 3 is provided with a first connection member 34 that fixes the upper base unit 31 to the lower base unit 32 so that the upper base unit 31 does not separate from the lower base unit 32, and regulates a relative rotation, and a second connection member 35 for imparting a damper function to the movement mechanism 3. The damper function is imparted to suppress an abrupt movement of the seat 1, considering that the movement mechanism 3 of the present embodiment performs a rolling operation and high-elastic urethane foam that deforms quickly is adopted as the elastic member 33.

In addition, in the upper base unit 31, the lower base unit 32, and the elastic member 33, first holes 31P to 33P for inserting a pin 341 constituting the first connection member 34 are opened along a first line L1, and second holes 31Q to 33Q for inserting a shaft 351 constituting the second connection member 35 are opened along a second line L2. The holes 31P, 32P, 33P, 31Q, 32Q, and 33Q prevent the pin 341 and the shaft 351 from interfering with the rolling surfaces 312a and 322a and the elastic member 33, and thus, are also referred to as “relief holes” herein.

The first connection member 34 is mainly composed of three of the pins 341, and the pins 341 are formed as an integral member with a flange unit 342. The pins 341 are inserted through the first hole 31P of the upper base unit 31 (that is, the first hole 31P of the seat receiver 311 and the first hole 31P of the upper base plate 312), the first hole 33P of the elastic member 33, and the first hole 32P of the lower base unit 32 (that is, the first hole 32P of the lower base plate 322), respectively, and the pins 341 are fastened from below by bolts (not illustrated) at positions where the pins 341 abut against the support base unit 321 constituting the lower base unit 32. FIG. 19 and the like illustrate the state described above. The first holes 31P of the seat receiver 311 are opened at three locations corresponding to the positions of the three pins 341, whereas the first hole 31P of the upper base plate 312 is a large opening for receiving all the three pins 341.

With such a structure, for example, a relative position (distance L) between the flange unit 342 of the first connection member 34 and the support. base unit 321 in FIGS. 16 and 21 is fixed. In FIGS. 16 and 21, the elastic member 33 is omitted, and the upper base unit 31 descends almost to the maximum extent as illustrated by a solid line and approaches the lower base unit 32. However, if the elastic member 33 is interposed and a small load is applied, the upper base unit 31 rises to a position indicated by the imaginary line in FIGS. 16 and 21.

When the seat 1 swings in the front-rear direction as illustrated in FIGS. 19 and 20, or in the left-right direction as illustrated in FIG. 23, the upper base unit 31 is movable between the flange unit 342 constituting the first connection member 34 and the support base unit 321 (specifically, in a range of the distance L between the flange unit 342 and the lower base plate 322). The upper base unit 31 moves while compressing the elastic member 33, and thus, when the applied load is released, the upper base unit 31 rises by a return force of the elastic member 33 as illustrated in FIGS. 16 and 21, and as indicated by the imaginary line, the upper base unit 31 is prevented from rising further at a position where a part of the upper base unit 31 abuts against the flange unit 342. The flange unit 342 prevents the upper base unit 31 from being detached upward, and also restricts a tilt angle when the upper base unit 31 is tilted to the front, rear, left, right, or diagonally.

In the present embodiment, as illustrated in FIGS. 10, 19, and 20, the flange unit 342 is provided inclined in the front-rear direction, so that a front end 342a is higher than a rear end 342b. That is, as illustrated in FIG. 19, when the upper base unit 31 tilts forward, the rear end 342b of the flange unit 342 restricts a forward tilt angle of the upper base unit 31, whereas as illustrated in FIG. 20, when the upper base unit 31 tilts rearward, the front end 342a of the flange unit 342 restricts a rearward tilt angle of the upper base unit 31, and a larger rearward tilt angle than the forward tilt angle is permitted. As illustrated in FIGS. 21 and 23, a left end 342c and a right end 342d of the flange unit 342 are at the same height position at the left and right, so that inclination of the upper base unit 31 is possible to the left direction and the right direction at the same angle.

As illustrated in FIGS. 11, 20, and the like, the three pins 341 are each fixed to the support base unit 321, and the pins 341 are inserted through the upper base plate 312 and the seat receiver 311. Therefore, the upper base unit 31 which is a combination of the upper base plate 312 and the seat receiver 311, is prevented from rotating with respect to the lower base unit 32 which is a combination of the support base unit 321 and the lower base plate 322, and the elastic member 33 through which the pins 341 are inserted is also prevented from twisting clockwise or counterclockwise in a plan view. Needlessly to say, the number of pins is not limited to three.

As described above, the second connection member 35 imparts a damper effect to the operation of the movement mechanism 3. Specifically, as illustrated in FIG. 14 and the like, the second connection member 35 is mainly composed of seven of the shafts 351 which are columnar members, and a damper mechanism DM, which is a braking mechanism, is formed by hole units 311b into which the shafts 351 are inserted and O-rings 353 made of a friction material that are arranged between the shafts 351 and the hole units 311b. In the present embodiment, the hole units 311b correspond to recessed units of ribs provided by forming projections and recesses at a bottom wall of the seat receiver 311 constituting the upper base unit 31, and shaft holes 352 through which the shafts 351 pass are opened at hole bottoms of the hole units 311b. Seven sets of the shafts 351, the hole units 311b, and the O-rings 353 are provided. Needlessly to say, the number of sets is not limited thereto.

Each of the shafts 351 is a bolt-shaped shaft having a large-diameter proximal end unit 351a at a lower end. In a state where the upper end side of the shafts 351 is inserted through the second hole 32Q of the support base unit 321 from the bottom surface side of the support base unit 321, the proximal end unit 351a is accommodated in a recessed unit 355a of a cocoon-shaped (see FIGS. 11, 12, and the like) abutting plate 355 via an elastic plate 354. In this state, the abutting plate 355 abuts against the bottom surface of the support base unit 321 and is fixed with screws (not illustrated), so that the shafts 351 are attached in a state of protruding upward from the support base unit 321, as illustrated in FIG. 10.

As illustrated in FIGS. 14, 19, 20, and the like, the proximal end unit 351a has a spherical or flat spherical shape, and combined with the elastic deformation of the elastic plate 354 interposed between the proximal end unit 351a and the abutting plate 355, the shaft 351 is connected to the support base unit 321 of the lower base unit 32 to be swingable around the proximal end unit 351a. That is, the proximal end unit 351a of the shaft 351, the elastic plate 354, and the recessed unit 355a of the abutting plate 355 form a non-directional joint UJ (see FIG. 14). Needlessly to say, another configuration such as a ball joint ma be employed as a non-directional joint in which the shaft 351 is swingable around the proximal end.

The shafts 351 protrude upward via the second hole 32Q of the lower base unit 32 (that is, the second hole 32Q of the support base unit 321 and the second hole 32Q of the lower base plate 322), the second hole 33Q of the elastic member 33 (not illustrated in FIG. 14), and the second hole 31Q of the upper base unit 31 (that is, the second hole 31Q of the upper base plate 312 and the second hole (shaft hole) 31Q of the seat receiver 311). The shafts 351 constitute the damper mechanism DM.

On the other hand, as illustrated in FIGS. 11, 12, 15, and the like, a return spring 36 serving as a third connection member is interposed around an outer periphery of the shaft 351 to be interposed between the upper base unit 31 and the lower base unit 32 and connect the upper base unit 31 and the lower base unit 32. In the present embodiment, the return spring 36 is a coil spring. In three of the seven second holes 31Q to 33Q described above, a recessed retainer unit 322R that supports a lower end of the return spring 36 in a positioned state is formed on the lower base plate 322 of the lower base unit 32, and the second holes 33Q (R) and 31Q (R) opened at three locations of the elastic member 33 and the upper base plate 312 have a larger diameter than the return spring 36. A recessed retainer unit 311R that accommodates an upper end of the return spring 36 in a positioned state is formed in three corresponding locations among the seven locations where the second holes 31Q are provided in the bottom surface of the seat receiver 311 constituting the upper base unit 31.

The return spring 36 is arranged at a plurality of locations (three locations in the present embodiment) over a range of 180 degrees or more (for example, 270 degrees) around a center position (reference numeral O in FIG. 7) of the movement mechanism 3. Therefore, if the upper base unit 31 is tilted in any direction including the front-rear, left-right, and diagonal directions, the return spring 36 on the tilted side is compressed, and the return spring 36 assists the return force for returning the upper base unit 31 to the reference position N when no load is applied. The back 4 is integrally attached to the seat 1, and thus, the return spring 36 also supports a load of a movable portion including the seat 1 and the back 4. A structure in which the return spring 36 on the side opposite to the tilted side is pulled may be adopted as the configuration of the return spring 36.

As described above, the second connection member 35 has a configuration in which the O-rings 353 made of a friction material are fitted between the shafts 351, which are columnar members, and the hole units 311b.

Specifically as illustrated in FIG. 14, the shaft holes 352 open in a bottom wall 311a of the seat receiver 311 constituting the upper base unit 31, and the periphery of the bottom wall 311a constitutes the hole units 311b that have a tapered shape and open upward.

On the other hand, as illustrated in FIGS. 8, 11, 12, 14, and the like, a pressing tool 356 has a C-shape in a plan view. The pressing tool 356 includes an end unit 350a facing the bottom wall 311a, and a periphery of the end unit 356a constitutes a projecting unit 356b that has a tapered shape and protrudes downward.

An inner diameter of the O-rings 353 is chosen so that the O-rings 353 fit with the shafts 351 with a predetermined sliding resistance, and the predetermined sliding resistance is chosen so that a required damper effect can be obtained when the seat 1 swings. In the present embodiment, NBR rubber is used for the O-rings 353. However, the material is not limited thereto, and various materials may be adopted as the material for realizing the sliding resistance.

The shafts 351 are passed through the shaft holes 352 and fitted to the O-rings 353 from above, and the pressing tool 356 is pushed from above to fit the projecting unit 356b into the hole unit 311b. Thus, the O-rings 353 are pressed against the bottom wall 311a of the seat receiver 311 by the end unit 356a to realize the assembled state illustrated in FIGS. 16, 20, and the like. In this state, the pressing tool 356 is fastened to a top surface of the seat receiver 311 by bolts V1 illustrated in FIGS. 11, 12, and the like, so that the O-rings 353 are fixed to the seat receiver 311 and therefore the upper base unit 31, as illustrated in FIG. 7. At this time, the O-ring 353 illustrated in FIG. 14 is deformed into a flat elliptical shape, and abuts against the outer periphery of the shaft 351 not at a point, but at a surface having an area of a certain size or more.

If the upper base unit 31 swings, as illustrated in FIGS. 19, 20, and the like, the O-rings 353, which are friction members fitted to the shafts 351 while being attached to the seat receiver 311 of the upper base unit 31, change a fitting position with respect to the shafts 351, which are columnar members in which the proximal end unit 351a is swingably attached to the lower base unit 32, while sliding along the shafts 351 together with the hole units 311b. The shafts 351 swing in response to the swinging of the O-rings 353 and follow the change in angle of the upper base unit 31 with respect to the lower base unit 32. At this time, a relative movement of the hole units 311b and the O-rings 353, which are friction members, with respect to the shafts 351, which are columnar members constituting the damper mechanism DM, is a sliding motion along a longitudinal direction of the shafts 351. The shafts 351 may be formed of a bendable and flexible material. In this case, the hole units 311b and the O-rings 353 can move along the longitudinal direction of the shafts 351, without swingably supporting the shafts 351.

That is, the damper mechanism DM is arranged at a plurality of locations around a center position of the upper base unit 31 over a range of 180 degrees or more (for example, 270 degrees). Therefore, if the seat 1 moves in any direction of 360 degrees, the shafts 351 and the O-rings 353 operate while following the movement of the seat 1 and sliding relative to each other, and exert a damper action by a sliding resistance in both directions of an operation in which a distance between the upper base unit 31 and the lower base unit 32 is expanded or contracted.

In a chair having such a configuration, in a state where no seating load is applied, the gravity return mechanism GRM mentioned above attempts to return the chair to a position (reference position) where the center of gravity of the movable portion including the upper base unit 31, the seat 1, and the back 4 is lowest. At that time, a restoring force of the elastic member 33 and an auxiliary restoring force of the return spring 36 act together, and thus, the chair stops at the overall most stable position. FIGS. 1 to 3 illustrate a state where the seat 1 is in the reference position N.

The seat 1 of the chair can swing from the reference position N in any direction of 360 degrees including the front-rear, left-right, and diagonal directions, when the upper base plate 312 performs a rolling operation with respect to the lower base plate 322.

In the rolling surfaces performing such a rolling operation, the upper base plate 312 and the lower base plate 322, which are surfaces facing each other, include the first holes 31P and 32P for passing the pins 341 constituting the first connection member as illustrated in FIG. 24, the second holes 31Q and 32Q for passing the shafts 351 constituting the second connection member as illustrated in FIG. 14, the recessed retainer unit 322R (see FIGS. 11 and 12) for accommodating the return spring 36 which is the third connection member, a return spring insertion hole in the upper base plate 312, and the like. In particular, the first hole 31P in the upper base plate 312 illustrated in FIG. 24 is a hole having a large opening to avoid interference with the three pins 341, and the second holes 31Q and 32Q illustrated in FIG. 14 are provided for each of the shafts 351, so that the number of the second holes 31Q and 32Q is large. As illustrated in FIGS. 11, 12, and the like, three of the second holes 31Q and 32Q have a large diameter so that the return spring 36 can also pass through.

In the holes 31P, 32P, 31Q, 32Q, and the like, regions having different so-called curvatures are formed and the continuity of the rolling surfaces 312a and 322a is impaired. Therefore, if the upper base plate 312 constituting the upper base unit 31 rolls directly on the lower base plate 322 constituting the lower base unit 32, the upper base unit 31 is likely to rattle due to the change in the curvature. The rattling propagates as a rattling of the seat 1.

On the other hand, in the present embodiment, the elastic member 33 is interposed between the above-described region in one of the upper base unit 31 and the lower base unit 32 and a corresponding region in the other one of the upper base unit 31 and the lower base unit 32. The elastic member 33 lowers the stability when opening peripheral edges of the holes 31P, 31Q, and the like existing in the rolling surface 312a of the upper base unit 31 abut against the rolling surface 322a of the lower base unit 32 facing the rolling surface 312a, and lowers the stability when opening peripheral edges of the holes 32P and 32Q existing in the rolling surface 322a of the lower base unit 32 abut against the rolling surface 312a of the upper base unit 31 facing the rolling surface 322a. That is, the elastic member 33 facilitates rolling between the rolling surfaces 312a and 322a at a place where the curvature of the rolling surfaces 312a and 322a changes and smooths the change of the curvature. Needlessly to say, even in a place where no hole is formed, and also a place where the surface of the rolling surfaces 312a and 322a is irregular or deteriorated, the elastic member has an effect of reducing the rattling caused by the irregular or deteriorated surface.

As illustrated in FIGS. 20, 23, and the like, the distance between the upper base unit 31 and the lower base unit 32, which are rolling surfaces facing each other, is smaller on the side to which the upper base unit 31 is tilted and larger on the opposite side. The elastic member 33 is interposed between the upper base unit 31 and the lower base unit 32, and thus, the elastic member 33 is elastically restored on the larger side and the elastic member 33 is compressed on the smaller side, until a thickness of the elastic member 33 is very small. The elastic member 33 accommodates the pins 341 that form the main body of the first connection member 34 and the shafts 351 that form the second connection member 35 in the first holes 33P and the second holes 33Q, and thus the elastic member 33 conceals the pins 341 and shafts 351 as viewed sideways. However, the elastic member 33 does not hide a gap between the upper base unit 31 and the lower base unit 32, and thus, does not include a function of preventing foreign bodies from entering the gap. Unlike between the rolling surfaces 312a and 322a, there is no direct or indirect contact, however, it is also necessary to hide a region between a pair of swinging surfaces including surfaces facing each other, and thus the circumstance is common.

Therefore, in the present embodiment, as illustrated in FIGS. 20, 25A, and the like, the elastic member 33 is arranged at a portion extending from the vicinity of outer peripheral edges 312z and 322z of both swinging surfaces 312a and 322a facing each other to the inside thereof, and a stretchable sheet material 60 is provided between the outer peripheral edges 312z and 322z to conceal a gap between the swinging surfaces 312a and 322a facing each other, including the elastic member 33.

Specifically, grooves 312x and 322x extending along the outer peripheral edges 312z and 322z and opening in opposite directions are provided in the vicinity of the outer peripheral edges 312z and 322z of the swinging surfaces 312a and 322a facing each other, and in the cover member 6, deformable strips 61 and 62 are attached to edge portions of the Stretchable sheet material 60. As illustrated in FIGS. 25B and 25C, the strips 61 and 62 are sequentially pushed into the grooves 312x and 322x to be mounted to the grooves 312x and 322x. As a result, the cover member 6 conceals a gap between the upper base plate 312 and the lower base plate 322, which form facing swinging surfaces. The strips 61 and 62 may be mounted to the grooves 312x and 322x in any order.

For example, the stretchable sheet material 60 is formed by using a material obtained by knitting polyester fibers. In the present embodiment, the stretchable sheet material 60 is sewn or formed into a cylindrical shape, and the strips 61 and 62 made of resin and having an annular thin plate shape are integrally provided at the upper end and the lower end of the stretchable sheet material 60. The size and elasticity of the stretchable sheet material 60 are chosen so that no wrinkles are generated when the gap is most narrow and so that the stretchable sheet material 60 does not hinder the operation of the swinging surface when the gap is widened. The relationship between the grooves 312x and 322x and the strips 61 and 62 is one-to-one, and each of the strips 61 and 62 corresponds to the entire area of one of the grooves 312x and 322x, and the strips 61 and 62 are provided having a length that surrounds the grooves 312x and 322x. Needlessly to say, the material of the stretchable sheet material 60 is not limited to the above-described materials, and various materials such as cloth, upholstery, woven fabric, and knitted items can be used, as long as the material can be stretched and contracted and covers the inside. The stretchable sheet material 60 that can hide the inside is used, but the stretchable sheet material 60 may be a material through which the inside is slightly visible.

As illustrated in FIGS. 19, 20, and the like, when the upper base unit 31 moves with respect to the lower base unit 32, the cover member 6 follows the movement by deforming, in addition to stretching and contracting, according to the movement of the gap between the rolling surfaces 312a and 322a and continues to conceal the gap expanding and contracting between the upper base unit 31 and the lower base unit 32.

As illustrated in FIG. 1, the back 4 is provided with a back main body 42 at an upper end of a back support rod 41, and is attached to the seat 1 to swing together with the seat 1 as described above. Specifically, as illustrated in FIG. 5, a rear edge 132a of the outer seat shell 132 is provided with a flat insertion port 132b that opens rearward. On the other hand, a lower end front edge 41a of the back support rod 41 constituting the back 4 has a shape in accordance with the rear edge 132a of the outer seat shell 132, and an insertion unit 41b that can be inserted into the insertion port 132b of the outer seat shell 132 is provided. The insertion unit 41b is inserted into the insertion port 132b, and then bolts (not illustrated) are inserted into bolt holes 132c and 41c to join the insertion unit 41b and the insertion port 132b. A wooden material is used for the back main body 42 of the present embodiment.

As illustrated in FIG. 1, the arms 5 are provided with arm rests 52 at upper ends of an arm rod 51, and are attached not t.o swing with respect to the seat 1 and the back 4 as described above. Specifically, as illustrated in FIGS. 3 and 9, an arm mounting location 321s is set at a rear portion of the bottom surface of the support base unit 321 where the cocoon-shaped abutting plate 355 is not provided. On the other hand, the left and right arm rests 52 are connected by the arm rod 51, and a proximal end of the arm rod 51 is attached to a common bracket 53. The bracket 53 is arranged at the arm mounting location 321s, and a bolt (not illustrated) is fastened through a hole 53a of the bracket 53 and a hole 321h provided in the bottom surface of the support base unit 321 from below. The arm rod 51 extends from this position to the left or right along the bottom surface of the seat 1, rises upward from the vicinity of the rear edge of the seat 1, and then extends forward. The arm rests 52 are arranged at the portions of the arm rod 51 extending forward.

As described above, the chair of the present embodiment includes the movement mechanism 3 that causes the upper base unit 31 to swing in a direction of 360 degrees with respect to the lower base unit 32, and the seat 1 attached to the upper base unit 31. Further, the chair of the present embodiment is provided with the damper mechanism DM that may operate by following a movement in a direction of 360 degrees, as a mechanism separate from the movement mechanism 3, at a position connecting the upper base unit 31 and the lower base unit 32.

According to such a configuration, the upper base unit 31 can follow a free movement of the seated person in the front-rear, left-right, and diagonal directions by the movement mechanism 3, and the seated person can easily find a weight balance while supporting his or her own weight, and can change his or her posture stably and continuously. In particular, instead of imparting resistance to the movement mechanism 3, the damper mechanism DM is provided as a mechanism separate from the movement mechanism 3, and thus, it is possible to adjust a working condition of the damper mechanism DM, without changing the basic performance of the movement mechanism 3.

Specifically in the movement mechanism 3, the surface 312a, which is one of the surfaces 312a and 322a of the upper base unit 31 and the lower base unit 32 facing each other, forms a curved rolling surface, and the upper base unit 31 rolls with respect to the lower base unit 32, so that the seat 1 provided in the upper base unit 31 swings.

Thus, the upper base unit 31 rolls on the lower base unit 32 using the rolling surfaces 312a and 322a, and thus, the upper base unit 31 can tilt white rolling continuously and smoothly in the front-rear, left-right, and diagonal directions according to the movement of the seated person. The seated person can perform a stable tilting motion while balancing a load of the seated person on the rolling surfaces 312a and 322a, and thus, the safety is also ensured.

The movement mechanism 3 of the present embodiment causes the upper base unit 31 to tilt downward in the movement direction of the seat 1, as the seat 1 moves away from the reference position N, regardless of which direction of 360 degrees the seat 1 moves in from the reference position N.

In such a configuration, a rolling movement is easily generated particularly by a load applied in the movement direction, and thus, the damper mechanism DM of the present embodiment is an effective damper mechanism.

The damper mechanism DM of the present embodiment can be arranged at a plurality of locations around a predetermined center O of the seat 1, and may operate in at least one direction or both directions of an operation in which the distance between the upper base unit 31 and the lower base unit 32 expands or contracts.

Therefore, the damper mechanism DM can be surely operated, regardless of which direction of 360 degrees the seat 1 swings in. In particular, a degree of freedom in design can be obtained by utilizing at least one of the operations of expanding or contracting the distance between the upper base unit 31 and the lower base unit 32, and if both operations are utilized, the damper effect can be doubled.

The damper mechanism DM is provided between the upper base unit 31 and the lower base unit 32, and connected by a non-directional joint UJ at least to the lower base unit 32.

Therefore, the damper mechanism DM can follow the front-rear and left-right movements of the seat 1 from the reference position N, but also a movement in a rotation direction, so that the damper mechanism DM can appropriately adapt to a free movement of the seat 1.

The damper mechanism DM includes the hole units 311b provided in any one of the upper base unit 31 and the lower base unit 32, the shafts 351 which are columnar members provided in the other one of the upper base unit 31 and the lower base unit 32 and inserted into the hole units 311b, and the O-rings 353 which are friction materials arranged between the hole units 311b and the shafts 351.

According to such a configuration, if the upper base unit 31 moves relative to the lower base unit 32, the O-rings 353 slide with respect to the shafts 351 at a predetermined sliding resistance, and thus, it is easy to apply a uniform damper effect. The sliding resistance can be adjusted by adapting the shape of the O-rings 353.

The relative movement of the damper mechanism DM of the present embodiment is a sliding motion of the hole units 311b and the O-rings 353 along the longitudinal direction of the shafts 351.

Thus, the operation of the damper mechanism DM is simplified, so that stable operation can be ensured for a long period of time.

In the present embodiment, the elastic member 33 that can be elastically deformed is provided between the upper base unit 31 and the lower base unit 32, and the upper base unit 31 moves while compressing the elastic member 33 between the upper base unit 31 and the lower base unit 32.

With such a configuration, as compared to a case where the upper base unit 31 rolls directly on the lower base unit 32, it is possible to obtain a softer sitting feel and it is also possible to prevent generation of undesirable noise. The elastic member 33 is compressed with the movement of the upper base unit 31, and thus, even in a structure in which the upper base unit 31 easily rolls via the rolling surfaces 312a and 322a, the elastic member 33 attenuates an abrupt operation of the upper base unit 31. Therefore, the elastic member 33 is useful for ensuring safety, and the elastic member 33 can prevent a situation where the upper base unit 31, when returning to the reference position N, does not easily return from a position after the rolling movement due to the damper effect of the damper mechanism DM.

In the present embodiment, the return spring 36 for returning the upper base unit 31 toward the predetermined reference position N is interposed between the upper base unit 31 and the lower base unit 32.

If the return spring 36 is provided, the return spring 36 prevents the upper base unit 31 from moving abruptly when moving away from the reference position N, and the return spring 30 can prevent a situation where the upper base unit 31, when returning to the reference position N, does not easily return from a position after the rolling movement due to the damper effect of the damper mechanism DM.

In the present embodiment, the gravity return mechanism GRM that generates a return force toward the reference position N by raising the position of the center of gravity of the movable portion including the upper base unit 31, according to the movement of the upper base unit 31 from the reference position N, is provided between the upper base unit 31 and the lower base unit 32.

Thus, as compared with a case where the return force toward the reference position N depends only on a spring, it is possible to generate an appropriate return force according to the body weight. Moreover, adopting the gravity return mechanism GRM when the effect achieved by the damper mechanism DM alone is insufficient, makes it possible to appropriately suppress the movement of the seat, because the mechanism GRM also has a damper function. The gravity return mechanism GRM can prevent a situation where the upper base unit 31, when returning to the reference position N, does not easily return from a position after the rolling movement due to the damper effect of the damper mechanism DM.

The embodiment of the present invention has been described, and a specific configuration of each unit is not limited to that in the embodiment described above and various modifications are possible without departing from the gist of the present invention.

REFERENCE SIGNS LIST

1 . . . Seat

3 . . . Movement mechanism

31 . . . Upper base unit

32 Lower base unit

33 . . . Elastic member

36 . . . Return spring

311
b . . . Hole unit

312
a,
322
a . . . Facing surfaces (rolling surfaces)

351 . . . Columnar member (shaft)

352 . . . Cylindrical member (shaft hole)

DM . . . Damper mechanism

GRM . . . Gravity return mechanism

N . . . Reference position

O . . . Predetermined center

UJ . . . Non-directional joint

Information

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Date Filed

Date Published

Inventors

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CPC

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Abstract

Description

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Priority Claims (1)