Chair

Information

  • Patent Grant
  • 6286901
  • Patent Number
    6,286,901
  • Date Filed
    Monday, August 14, 2000
    24 years ago
  • Date Issued
    Tuesday, September 11, 2001
    23 years ago
Abstract
A system of nestable chairs for use in a work environment is disclosed. The system includes a plurality of chairs. Each chair includes a base, a support coupled to the base, and a seat assembly coupled to the support and adapted for pivotal movement and for vertical adjustment with respect to the base. The base of a first chair of the plurality of chairs is configured to allow for nesting within the base of a second chair of the plurality of chairs. A chair for use in a work space or the like is also disclosed. The chair includes a base having a nesting portion and a nested portion, a support coupled to the base, and a seat assembly coupled to the support and adapted for pivotal movement and for vertical adjustment with respect to the base. The nested portion of the base is configured to allow for nesting within the nesting portion of the base. The chair may also include a support in the form of a pedestal coupled to the base. A yoke may be coupled to the pedestal, with the seat assembly coupled to the yoke and adapted for pivotal movement and for vertical adjustment with respect to the base.
Description




FIELD OF THE INVENTION




The present invention relates to a chair. In particular, the present invention relates to a chair that is configured to provide for a horizontal nesting arrangement.




BACKGROUND OF THE INVENTION




It is known to provide for a nestable chair or system of nestable chairs, in which, for purposes of compact storage, one chair is received within another chair. Arrangements for vertically nestable or “stacking” chairs, where one chair is fitted atop another chair to form a vertical stack of chairs, are well-known. Typically, such vertically nestable chairs will include a generally orthogonal base (i.e. a “box”-shaped base consisting of at least two and typically four base supports), which is configured so that one chair can be fitted onto another chair in a compact arrangement, with the base of the upper chair fitting over the seat of the lower chair. Such chairs may provide for compact storage but yet are generally uncomfortable for seating and can be unwieldy, e.g. clumsy to handle during nesting or stacking. Transport of such stacked chairs can be particularly difficult, and a separate cart or the like may be required.




Arrangements for horizontally nestable chairs, where one chair is fitted into another chair to form a horizontal line of chairs, are also known. Such horizontally nestable chairs typically also include a generally orthogonal base (i.e. consisting of at least two base supports). Such chairs also may tend to be uncomfortable for seating and unwieldy, and may not readily or easily be nested in a uniform manner. Transport of the nested chairs may also be rather difficult.




Folding chairs, where the seat of the chair can be folded onto the base or back support of the chair, are also known. According to any typical arrangement, such folding chairs will not provide for any type of adjustment of the seat or back support with respect to the base during ordinary use. Such folding chairs also tend to be rather uncomfortable for seating. Moreover, such folding chairs tend to be difficult to manage for purposes of storage, sometimes requiring additional structures such as racks or carts.




As has been noted, such known arrangements for nestable and folding chairs are intended to provide for compact storage and space savings, and may generally achieve that purpose. However, these known arrangements typically achieve compact storage and space savings only at the sacrifice of overall functionality, i.e. comfort, adjustability, ease of use, transportability, etc. Moreover, these known arrangements for nestable and folding chairs by their very nature also tend to limit aesthetic design possibilities.




Accordingly, it would be advantageous to have a horizontally nestable chair and/or a system of nestable chairs that provides not only for relatively compact storage but also for enhanced functionality, for example, the functionality generally associated with a “task chair” or “office chair” (i.e., pivotal rotation of the seat assembly with respect tco the base and/or vertical adjustment of the seat height). It would also be advantageous to have a horizontally nestable chair that can be configured for nesting and thereafter uniformly nested with relative ease. It would further be advantageous to provide for a system of horizontally nestable chairs that can be formed into an orderly “train” of nested chairs for purposes of transport and/or compact storage.




SUMMARY OF THE INVENTION




The present invention relates to a system of nestable chairs for use in a work environment including a plurality of chairs. Each chair includes a base, a support coupled to the base, and a seat assembly coupled to the support and adapted for vertical adjustment with respect to the base. The base of a first chair of the plurality of chairs is configured to allow for nesting within the base of a second chair of the plurality of chairs.




The present invention also relates to a chair for use in a work space or the like. The chair includes a base having a nesting portion and a nested portion, a support coupled to the base, and a seat assembly coupled to the support and adapted for vertical adjustment with respect to the base. The nested portion of the base is configured to allow for nesting within the nesting portion of the base.




The present invention further relates to a chair for use in a work space or the like. The chair includes a base having a nesting portion and a nested portion, a pedestal coupled to the base, a yoke coupled to the pedestal, and a seat assembly coupled to the yoke and adapted for pivotal movement and for vertical adjustment with respect to the base. The nested portion of the base is configured to allow for nesting within the nesting portion of the base.




The present invention further relates to a chair for use in a work space or the like. The chair includes a base having a nesting portion and a nested portion, a support coupled to the base, and a seat assembly coupled to the support including a back and a back tension adjustment mechanism. The nested portion of the base is configured to allow for nesting within the nesting portion of the base.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a chair according to a preferred embodiment of the present invention.





FIG. 1A

is a perspective view of the chair.





FIG. 2

is a perspective view of the chair with a seat in a stowed position.





FIG. 3

is a perspective view of two chairs in a nested arrangement.





FIG. 4

is a fragmentary elevation view of a leg of the base of chair.





FIG. 5

is a fragmentary perspective view of the seat with the yoke and the pedestal of the chair.





FIG. 6

is an exploded perspective view of the yoke of the chair.





FIG. 7

is a sectional elevation view of the yoke and the pedestal of the chair taken


7


in FIG.


5


.





FIG. 8

is a sectional elevation view of the yoke of the chair taken along line


8





8


in FIG.


7


.





FIG. 9

is a sectional elevation view of the yoke of the chair taken along line


9





9


in FIG.


7


.





FIG. 10

is a sectional elevation view of the pedestal of the chair taken along line


10





10


in FIG.


7


.





FIG. 11

is a sectional elevation view of the yoke of the chair taken along line


11





11


in FIG.


7


.





FIG. 12

is a sectional elevation view of the seat of the chair taken along line


12





12


in FIG.


5


.





FIG. 13

is a sectional elevation view of the seat of the chair taken along line


13





13


in FIG.


5


.





FIG. 14

is a sectional elevation view of the yoke of the chair taken along line


14





14


in FIG.


7


.





FIG. 15

is a sectional view of the yoke of the chair taken along line


15





15


in

FIG. 7

showing the latch mechanism in an engaged position.





FIG. 16

is a sectional plan view showing the latch mechanism of

FIG. 15

in a release position.





FIG. 17

is a sectional elevation view of the yoke of the chair taken along line


17





17


in

FIG. 7

showing the mounting structure for the seat oriented in an “in use” position.





FIG. 18

is a sectional elevation view showing the mounting structure of

FIG. 17

oriented in a stowed position.





FIG. 19

is a sectional elevation view of the yoke of the chair taken along line


19





19


in FIG.


7


.





FIG. 20

is a plan view of the pedestal of the chair taken along line


20





20


in FIG.


7


.





FIG. 21

is a sectional elevation view of the pedestal of the chair taken along line


21





21


in FIG.


20


.





FIG. 22

is a sectional plan view of the pedestal of the chair according to an alternative embodiment.





FIG. 23

is a sectional elevation view of the pedestal of the chair taken along line


23





23


in FIG.


22


.





FIG. 24

is an exploded perspective view of the back outer shell and an upholstered cover of the chair according to an alternative embodiment.





FIG. 25

is a fragmented exploded perspective view of the detail of attachment of the upholstered cover and the back outer cover shown in FIG.


24


.





FIG. 26

is a fragmentary sectional elevation view of the detail of FIG.


25


.





FIG. 27

is a fragmentary sectional elevation view of the detail of attachment of the upholstered cover to the back outer shell shown in FIG.


24


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to the

FIGS. 1 and 2

, a chair


10


is shown according to a preferred embodiment of the present invention. Chair


10


includes a base


12


providing a pedestal


14


, a seat assembly


16


, including a seat


18


and a back support


20


. Chair


10


also has arms


22


(which may be omitted according to an alternative embodiment). Seat assembly


16


also includes a yoke


24


to which seat


18


and back support


20


are coupled. Seat assembly


16


is coupled to base


12


through a support assembly including yoke


24


, which is installed onto pedestal


14


of base


12


(see FIG.


10


).




Base


12


is of a generally symmetrical star-shaped configuration (see

FIG. 22

) having two identical front legs


26


and two identical rear legs


28


extending radially outward from a hollow structural tube


30


(e.g. central core). Each of front legs


26


and rear legs


28


has a foot


32


at which is installed a rotatable caster


34


providing a rotating wheel


36


. Chair


10


may thus roll along a floor


214


.




A gas or pneumatic cylinder


38


is fixedly installed within tube or core


30


of base


12


(and is partially visible in FIG.


7


). According to any particularly preferred embodiment, pneumatic cylinder


38


(or gas spring) is of a conventional arrangement having a body


39


and an actuator or strut


40


that can be extended from or retracted into body


39


when a release valve mechanism (shown as actuated by a button


42


at the top of strut


40


) is depressed; strut


40


is also essentially free to rotate within body


39


of pneumatic cylinder


38


about a central axis


44


(centrally projecting through strut


40


) without substantial frictional resistance.




Yoke


24


is coupled to pedestal


14


at strut


40


to provide for both pivotal rotation of seat assembly


16


with respect to base


12


about central axis


44


and height adjustment of seat assembly


16


along central axis


44


of base


12


. (According to a particularly preferred embodiment shown in FIG.


10


and steel strut


40


of base


12


has a tapered upper end


46


which is fixedly installed within a corresponding tapered bushing


48


within the bottom of yoke


24


so that button


42


of the release valve mechanism projects into the center of yoke


24


.) Pivotal rotation of seat assembly


16


with respect to base


12


(i.e. about central axis


44


) is provided by the rotation of strut


40


within body


39


of pneumatic cylinder


38


(compare FIG.


1


and FIG.


1


A). Height adjustment of seat assembly


16


with respect to base


12


is provided by strut


40


of pneumatic cylinder


38


, which is configured to retract into body


39


of pneumatic cylinder


38


or to extend from body


39


of pneumatic cylinder


38


within a predefined path of travel along central axis


44


(compare FIG.


1


and FIG.


2


). As shown in

FIGS. 1 and 2

, the height of seat assembly


16


can thereby be adjusted within a range of motion between a fully extended state and a fully retracted state, providing the user of the chair with a range of vertical seating positions between the two states.




Referring to

FIGS. 1 and 2

, the general arrangement of the coupling of seat


18


and back support


20


of seat assembly


16


to yoke


24


of chair


10


is shown. Seat


18


of chair


10


includes a mounting structure shown as a “U”-shaped seat tube


50


having a cross member


52


coupling two parallel lateral members


54


and


56


. Seat tube


50


also provides a mounting structure for a seat outer shell


58


. As shown in

FIGS. 1 and 2

, seat


18


(through its mounting structure) is pivotally coupled to yoke


24


. Yoke


24


includes a transverse axle (provided with reference numeral


60


but not shown in

FIGS. 1 and 2

) defining a transverse axis


45


about which seat


18


can be pivoted from an “in use” position (as shown in

FIG. 1

) to a stowed position (as shown in FIG.


2


). Back support


20


of seat assembly


16


includes a pair of support members


66


coupled to the transverse axle (not shown in

FIGS. 1 and 2

) and extending from lateral ends of yoke


24


. Support members


66


also provide a frame within which a back outer shell


62


of back support


20


is installed (back outer shell


62


may also include a mounting frame, see FIG.


24


). During the use of chair


10


, back support


20


is rotatable through support arms


22


about transverse axis


45


defined by the transverse axle of yoke


24


within a predetermined path of travel (and under a predetermined amount of tension). Arm supports


64


extend from each of support members


66


to provide a generally horizontal mounting structure


68


for mounting of each of arms


22


(which may be upholstered according to any preferred embodiment). According to any preferred embodiment, an upholstered (e.g. fabric and foam) or other type of outer surface can be mounted to the seat outer shell or the back outer shell, which are made of a substantially rigid plastic material.




Rear legs


28


of base


12


are provided with a rear leg rub strip


70


; front legs


26


of base


12


are provided with front leg rub strips


72


; the rub strips


70


and


72


are made of a durable plastic material and are intended to shield and protect each of front legs


26


and rear legs


28


. According to an exemplary embodiment (see FIG.


4


), each rub strip


70


is “captured” between foot


32


and caster


34


and secured at the underside of leg


28


by fasteners (shown as screws


206


that are threaded into structural sections of the leg). Rear leg rubk strips


70


extend only partially along the underside of realegs


28


and include a projection


74


(also called a “shark's tooth”) at the inner ends. As shown in

FIG. 4

, projection


74


of each rear leg rub strip


70


fits onto a backing member


76


. extending from the underside of rear leg


28


.




According to any preferred embodiment, the chairs are configured to provide for a nesting arrangement, with one chair being horizontally nestable within another chair. As is apparent from the particularly preferred embodiment shown in

FIG. 3

, the nesting arrangement can be facilitated by one or more features of the chair. The chair can be provided with a seat-activated mechanism so that the seat assembly is; automatically set to a predetermined height with respect to the base when the seat is rotated to the stowed position; as a result, the seat assembly of each of the chairs to be nested will be in a uniform height well-suited for purposes of nesting. The chair can be provided with a locking (or other “registration” mechanism) so that the rotational position of the seat assembly with respect to the base can be fixedly oriented; as a result, the seat assembly of each of the chairs to be nested will be in a uniform rotational orientation well-suited for purposes of nesting. The chair can be provided with a base that is configured to provide for a secure nestable “fit” of one chair within another chair for purposes of nesting.




Referring to the FIGURES and specifically to

FIG. 3

, the configuration of base


12


of chair


10


is shown according to a particularly preferred embodiment. Rear legs


28


of chair lob are configured to form a receiving area or receptacle


29


within which front legs


26


of chair


10




a


can be received (see also FIG.


1


A). Rear legs


28


are raised with respect to front legs


26


; rear legs


28


and front legs


26


also have a tapered profile. Front legs


26


of one chair


10




a


therefore “fit” underneath rear legs


28


of another chair


10




b


(and are received within the receptacle


29


formed between each of rear legs


28


), being “centered” by and guided along the corresponding tapered profiles, when chair


10




a


is rolled into chair


10




b


for purposes of nesting. Rear leg rub strips


70


of each of rear legs


28


of chair


10




b


serve to protect each of front legs


26


of chair


10




a


from damage during nesting; projection


74


of each of rear leg rub strips


70


serves to provide a “stop” for the travel of front legs


26


beneath rear legs


28


during nesting. As shown in

FIG. 3

, when each of front legs


26


of chair


10




a


has come into contact with each corresponding projection


74


of rear leg rub strips


70


of rear legs


28


of chair


10




b


, chair


10




a


is securely “nested” within chair


10




b.






As shown in

FIG. 3

, the nesting of the chairs is provided for in a uniform, aligned and repeatable nesting arrangement. According to any particularly preferred embodiment, any number of chairs can be horizontally nested, as to form a “train” of nested chairs (which can be rolled across a floor within an office environment or the like for purposes of storage and/or maintenance).




Referring to

FIGS. 5 through 10

, detail of yoke


24


and associated structures is shown. Yoke


24


includes a yoke housing


80


(shown in phantom lines in

FIG. 5

) and a yoke cap


82


which is mounted thereto. Installed within yoke housing


80


is transverse axle


60


which extends across yoke


24


to provide pivotal couplings for back support


20


and seat


18


.




Axle


60


(a hollow metal tube according to any preferred embodiment) is rotatable within a predetermined range of motion within yoke housing


80


. As shown in

FIG. 9

, axle


60


is seated at each end within a bearing


61


(i.e. a bronze bushing or the like) in a nest


84


formed in yoke housing


80


and retained by an axle strap


86


secured to yoke housing


80


by fasteners shown as screws


87


. (According to an alternative embodiment, the bearings at each end of the axle may be omitted and the axle may be journaled directly within a suitable nest or in a bracket within yoke housing.)




Referring to

FIG. 6

, end plates


88


and


90


are mounted to each end of axle


60


. Each of end plates


88


and


90


provides for mounting to a circular cap


92


which provides a mounting structure at the end of each of support members


66


of back support


20


(fasteners shown as screws


89


are threaded into mounting holes


91


). By securing circular caps


92


of support members


66


to end plates


88


and


90


, back support


20


is coupled to axle


60


for rotational movement during use of the chair. A hub cap


94


is snapped into a open central portion of each circular cap


92


.




Rotation of axle


60


is restrained or controlled by a tensioning mechanism shown as a torsion spring


96


(also referred to as a “rubber pack” having a compliant rubber core). Torsion spring


96


is mounted to axle


60


(i.e. by tack welding or the like at each end of an associated bushing


97


) and coupled to yoke housing


80


through a clevis


98


. As shown in

FIG. 10

, an adjustment knob


100


having a threaded end


102


extends extends through a fitting


104


in yoke housing


80


and is threadably coupled to clevis


98


(through a nut


106


and bar washer


108


). Rotation of adjustment knob


100


will either “loosen” or “tighten” the tension of torsion spring


96


and thereby will place axle


60


under either a lesser or greater degree of restraint, which provides a tension adjustment for back support


20


.




Axle


60


also includes a stop mechanism. A pair of stop pins


110


extend crosswise through holes in axle


60


; when axle is installed, stop pins


110


will be in alignment with and positioned above a set of front stops (not visible) and back stops


112


(shown partially in

FIG. 6

) formed in yoke housing


80


. (The front stops and the back stops have generally the same configuration.) Front stops and back stops


112


limit the range of motion of rotatable axle


60


within yoke housing


80


. When axle


60


is rotated to the forward limit of the range of motion, for example when brought under a preload tension by torsion spring


96


through adjustment knob


100


, stop pins


110


will be brought into contact with the front stops; when axle


60


is rotated in the opposite direction to the backward limit of the range of motion, for example when back support


20


is driven toward a reclined position, stop pins


110


will be brought into contact with the back stops


112


. According to alternative embodiments, any other type of tensioning mechanism or stop mechanism and/or other associated structures relating to the back support and seat assembly may be used.




Seat tube


50


(i.e. mounting structure for seat


18


) includes cross member


52


(shown in phantom lines) and two parallel lateral members


54


and


56


(visible in

FIG. 2

but not shown in FIGS.


5


through


7


). Right lateral member


54


of seat tube


50


has a mounting flange shown as a right ear


118


; left lateral member


56


of seat tube


50


has a mounting flange shown as a left ear


120


. Each mounting flange


118


and


120


has a central mounting hole


117


which is mounted onto axle


60


to allow for pivotal rotation of seat


18


with respect to yoke


24


(and therefore with respect to base


12


) independently of the rotation of axle


60


in a range of motion between the generally horizontal “in use” position and the generally vertical stowed position. As shown in

FIGS. 17 through 19

, mounting flanges


118


and


120


include tabs


121


which come into contact with a ledge


122


formed in the yoke housing


80


and serve as a “stop” when seat


18


has been rotated forward to the “in use” position.




In ordinary use, seat


18


of chair


10


is retained in the “in use” position by a latch mechanism


124


. Associated with latch mechanism


124


is a latch release handle


126


mounted beneath seat outer shell


58


; a cable


130


extends from latch release handle


126


to latch mechanism


124


(which is cable actuated). Latch release handle


126


is pivotally mounted on a bushing for rotation between a release position (in which cable


130


is drawn from latch mechanism


124


) and a latched position (in which cable


130


is drawn toward latch mechanism


124


). Latch release handle


126


includes a grip portion


132


and a tensioning portion


134


into which cable


130


is secured. As shown in

FIGS. 12 and 13

, cable


130


and outer sleeve or conduit


136


are stowed in a channel


138


beneath seat outer shell


58


and is retained in channel


138


by seat tube


50


.




At one end, cable


130


is thus mounted beneath seat outer shell


58


by an end fitting


140


which is secured to seat, outer shell


58


by a fastener shown as a screw


141


retained within a mounting slot


142


; end fitting


140


has a groove


144


within conduit


136


(or cable shield) can be tightly secured (i.e. grasped), with cable


130


extending therethrough (for securing to tensioning portion


134


of latch release handle


126


). The tension of cable


130


can be adjusted (slightly) by slidably or rotatably adjusting the position of end fitting


140


along or within mounting slot


142


with respect to screw


141


.




At its opposite end, cable


130


is secured at latch mechanism


124


within the bore of a latch pin


146


by a set screw


145


. As shown in

FIGS. 15 and 16

, latch pin


146


slides between a latched position (as in

FIG. 15

) and a release position (as in

FIG. 16

) retained by a latch cap


137


within a groove


212


within yoke housing


80


. In the latched position, latch pin


146


engages left ear


120


of the mounting structure for seat


18


and thereby prevents rotation of seat


18


with respect to yoke


24


. Left ear


120


includes an aperture


125


into which a tapered or angled end


147


of latch pin


146


is inserted; aperture


125


is reinforced by a latch insert


123


(made of a hardened metal) secured to left ear


120


by a fastener shown as a screw


208


. (Upon engagement with latch pin


146


, latch insert


123


also provides a “stop” when seat


18


has been rotated in the rearward direction.) In the release position, latch pin


146


has been withdrawn from engagement with left ear


120


so that seat


18


may be rotated with respect to yoke


24


, for example to the stowed position.




Latch mechanism


124


includes latch cap


137


mounted within yoke housing


80


(by fasteners shown as screw


11


il engaging mounting holes


152


on mounting tabs


154


, see FIGS.


14


through


16


). Latch cap


137


is formed with a slot


153


into which an end fitting


128


for cable


130


and conduit


136


is inserted; when end fitting


128


has been installed, cable


130


and conduit


136


are in alignment with latch pin


146


(see FIGS.


15


and


16


). Latch mechanism


124


also includes a return spring


156


tending to bias latch pin


146


into a latched position (see FIG.


15


); return spring


156


is fitted around latch pin


146


and retained between a roll pin


158


inserted through latch pin


146


and the side wall


160


of latch cap


137


. Latch mechanism


124


is intended to provide for “self-locking” so that when seat


18


is rotated into the “in use” position and aperture


125


of left ear is brought into alignment with latch pin


146


, return spring


156


will guide angled end


147


of latch pin


146


into aperture


125


and engagement with latch insert


123


.




Latch mechanism


124


is thus operated by latch release handle


126


. When grip portion


132


is lifted, tensioning portion


134


draws cable


130


into end fitting


128


of latch mechanism


124


; latch pin


146


is drawn against return spring


156


out of engagement with left ear


120


. Seat


18


is free to be rotated to the stowed,position. When grip portion


132


is released, return spring


156


will urge the flat leading edge of latch pin


146


into contact with left ear


120


; when seat


18


is rotated so that aperture


125


of left ear


120


is brought into alignment with latch pin


146


, angled end


147


of latch pin


146


will then be guided and driven into aperture


125


. Seat


18


is secured in the “in use” position.




As shown in

FIGS. 5 through 7

, a yoke wire


162


extends along and beneath transverse axle


60


of yoke


24


. Yoke wire


162


includes a bend


164


with a spherical domed end


166


. Yoke wire


162


is pivotally mounted at the other end within yoke housing


80


beneath latch cap


137


by a yoke wire axle


163


(mounted at each end in a journal


168


, see FIG.


11


). Domed end


166


of yoke wire


162


is thus free to travel upward and downward within a predetermined path of travel. As shown in

FIGS. 7 and 10

, under ordinary operating conditions, yoke wire


162


rests on button


42


(i.e. release valve mechanism) at the top of strut


40


of pneumatic cylinder


38


within pedestal


14


of base


12


.




Yoke


24


includes a seat height adjustment mechanism including a paddle


170


associated with yoke wire


162


. As shown in

FIG. 8

, paddle


170


is installed through an opening


174


in left circular cap


92


of left support member


66


of back support


20


associated with yoke


24


. Paddle


170


includes an exposed paddle portion


176


and an actuator portion


178


(within left circular cap


92


) and in contact with domed end


166


of yoke wire


162


. Paddle


170


also includes an integral axle section


172


(i.e. a bead of material) about which paddle


170


pivots within opening


174


. Actuator portion


178


of paddle


170


urges domed end


166


of yoke wire


162


downward when paddle portion


176


of paddle


170


is lifted.




In operation of the seat height adjustment mechanism, when paddle portion


176


of paddle


170


is lifted, button


42


of the release valve mechanism of pneumatic cylinder


38


is depressed. Height adjustment of seat assembly


16


with respect to base


12


may be effected Seat assembly


16


may be lowered by lowering strut


40


into body


39


of pneumatic cylinder


38


; seat assembly


16


may be raised by allowing strut


40


to rise within body


39


of pneumatic cylinder


38


. (In the normal operating condition, button


42


of release valve mechanism at the top of strut


40


of pneumatic cylinder projects upward under the pressure force of the fluid, e.g. gas or air, contained in pneumatic cylinder


38


.)




Yoke


24


also includes the seat-activated mechanism by which the height of the seat assembly is automatically set to a predetermined height with respect to the base when the seat is rotated to the stowed position. When seat


18


is in the horizontal “in use” position, yoke wire


162


rests lightly on button


42


of the release valve mechanism at the top of strut


40


of pneumatic cylinder


38


. The release valve mechanism has not been actuated (i.e. button has not been depressed) and strut


40


maintains its existing position within body


39


of pneumatic cylinder


38


. As shown in

FIG. 17

, yoke wire


162


rests snugly in a recess


202


formed on the perimeter of right ear


118


of the mounting structure for seat


18


, held in place by an upward force provided by button


42


of the release valve mechanism of pneumatic cylinder


38


. (Height adjustment of seat assembly


16


can be effected by the seat height adjustment mechanism.) As seat


18


is rotated to the stowed position, yoke wire


162


will be urged out of recess


202


and will be driven downward as the perimeter of right ear


118


(which acts as a cam) bears on the top surface of yoke wire


162


. As shown in

FIG. 18

, once seat


18


has been rotated to the stowed position, yoke wire


162


has been driven and is held downward downward (at or near the end of range of motion). Button


42


of the release valve mechanism of pneumatic cylinder


38


has been depressed and is held downward; seat assembly


16


will therefore be raised upward by strut


40


to a predetermined height (e.g. corresponding to the full path of upward travel of strut


40


within body


39


of pneumatic cylinder


38


). As a result, when the seat of each chair is rotated to the stowed position, the seat assembly of each chair to be nested will be brought to a uniform height suitable for purposes of nesting. (When seat


18


is rotated back to the “in use” position, the height of seat assembly


16


is once again brought under the control of the seat height adjustment mechanism.)




Seat


18


and core


30


of base


12


provide a coacting locking or “registration” mechanism so that the rotational position of the seat assembly with respect to the base can be registered in a fixed orientation (e.g. with seat assembly


16


in alignment with base


12


). Seat assembly


16


is ordinarily rotatable about central axis


44


with respect to pedestal


14


of base


12


. According to a particularly preferred embodiment, the base of each chair is configured to provide for a secure nestable “fit” of one chair within another chair for purposes of nesting (e.g. one base within another base). As shown in the

FIG. 3

, rear legs


28


of chair


10




b


are configured to form a receiving area or receptacle


29


within which front legs


26


of chair


10




a


can be received (see also FIG.


1


A). When the chairs are to be nested, therefore, it is preferred that the base of each chair be brought into uniform alignment with the seat assembly of the chair (for all chairs to be nested) to provide more efficiently for nesting (e.g. for improved storage density and mobility).




As shown in

FIGS. 20 through 23

, registration of seat


18


with base


12


is accomplished through a “tooth and slot” arrangement. According to any particularly preferred embodiment, the tooth and the slot will be provided with a mating frictional fit (e.g. friction ramp angles) that allow selective engagement in a sufficiently secure manner (but does not subject the tooth or the slot to damage under “abuse” or undue loading). Referring to

FIGS. 20 and 21

, core


30


of base


12


is provided with a circular cap ring


180


(secured by screws


183


) having a curved tooth


182


projecting upward and outward; seat


18


is provided with a slot or groove


184


(e.g centrally formed beneath the rear edge of seat outer shell


58


). When seat assembly


16


has been rotated to the proper orientation for registration with respect to base


12


, tooth


182


is engaged by friction and retained in groove


184


. According to an alternative embodiment shown in

FIGS. 22 and 23

(wherein the tooth and slot are reversed), core


30


of base


12


is provided with a circular cap ring


181


(secured by screws


189


) provided with a slot


187


; a tooth assembly


186


including a projecting seat tooth


188


is mounted to seat


18


(e.g. centrally mounted beneath the rear edge of seat outer shell


58


by screws


210


). When seat assembly


16


has been rotated to the proper orientation with respect to base


12


, seat tooth


188


is engaged and retained in slot


187


. As a result, the seat assembly of each of the chairs to be nested will be placed in a uniform rotational orientation suitable for purposes of nesting. According to any preferred embodiment, the “registered” position of the seat assembly with respect to the base of chair will be maintained during the ordinary forces encountered during nesting of the chairs, storage and/or arrangement of “trains” of nested chairs (while protecting the tooth and/or slot from breakage). For example, according to a particularly preferred embodiment, the tooth and slot are configured so that under a side load of greater than 30 pounds force, or if the seat is driven downward, the tooth will “pop” out of the slot (e.g. by suitably shaping the tooth and/or the slot).




According to a particularly preferred embodiment, the seat outer shell and back outer shell of the chair each can be provided with an upholstered cover (e.g. fabric and foam). A fabric and foam cover can be mounted to the seat outer shell by a plurality of threaded fasteners that art secured at mounting points, for example, located beneath the seat outer shell. Likewise, as shown in

FIGS. 24 through 27

, an upholstered cover


190


can also be mounted to back outer shell


62


. Inner surface


192


of upholstered cover


190


includes a series of hooks


194


(e.g. plastic) that are fit for insertion within corresponding slots


204


(having a chamfer


205


) through back outer shell


62


. As shown in

FIG. 26

, after insertion hooks


194


securely hold upholstered cover


190


to back outer shell


62


. (According to an alternative embodiment, an upholstered cover may be mounted to the seat outer shell in a similar hook and slot arrangement.) As shown in

FIG. 24

, upholstered cover


190


may also include bosses


196


which can be pressed into correspondingly positioned apertures


200


on back outer shell


62


and secured by a ring fastener


198


(e.g. a locking washer). According to alternative embodiments, various other arrangements for providing an upholstered cover to the seat and back support of the chair may be employed; for example, compliant hooks or other types of fasteners or fastening systems (e.g. interference or compliant fits, adhesives, etc.), either alone or in any suitable combination, may be employed.




Although only a few exemplary embodiments of this invention have been described in detail above, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of the present invention. According to the preferred and alternative embodiments, the elements of the chair can be made of any suitable materials known to those of skill in the art who may review this disclosure. For example, the yoke housing may be made of aluminum (with a plastic yoke cap); the paddle of ABS plastic, as are the outer shells and the latch release handle; the base (legs) of die cast aluminum; the pneumatic cylinder (e.g. gas spring) is of a type sold by Stabilus of Colmar, Pa.; the latch pin and latch insert are a hardened steel (8620, Rockwell 64); the rub strips are made of polypropylene; the “tooth and slot” may be nylon; various metal parts, such as the structural members of the seat assembly and various adjustment mechanisms may be made of any suitable metal, for example cold rolled steel.




According to alternative embodiments, the elements of the chair, such as the base, support assembly or seat assembly, may be given other configurations that interrelate or function according to the claimed invention. Accordingly, all such modifications are intended to be included within the scope of the invention as defined in the following claims. In the claims, each means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures.




Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the preferred embodiments without departing from the spirit of the invention as expressed in the appended claims.



Claims
  • 1. A method of storing a chair having a seat assembly adapted for rotational movement and for vertical movement relative to a base comprising:adjusting the vertical height of the seat assembly relative to the base; orienting the rotational position of the seat assembly relative to the base; and horizontally nesting the base in a base of another similarly configured chair.
  • 2. The method of claim 1 further comprising horizontally nesting the seat assembly in a seat assembly of the similarly configured chair.
  • 3. The method of claim 2 further comprising horizontally nesting the seat assembly in the seat assembly of the similarly configured chair.
  • 4. The method of claim 3 wherein the height of the seat assembly is configured for positioning at a height substantially the same as a height of the seat assembly of the similarly configured chair.
  • 5. The method of claim 4 further comprising registering the height of the seat assembly relative to the base.
  • 6. The method of claim 5 further comprising registering a pivotal orientation of the seat assembly when in a generally vertical position.
  • 7. The method of claim 6 further comprising locking the pivotal orientation of the seat assembly in the generally vertical position.
  • 8. The method of claim 7 further comprising indicating when the seat assembly is positioned for nesting.
  • 9. The method of claim 1 further comprising fitting a portion of the base under a portion of the similarly configured chair.
  • 10. The method of claim 1 wherein the height of the seat assembly is configured for positioning at a height substantially the same as a height of a seat assembly of the similarly configured chair.
  • 11. The method of claim 1 further comprising registering the height of the seat assembly relative to the base.
  • 12. The method of claim 1 further comprising registering a pivotal orientation of the seat assembly when in a generally vertical position.
  • 13. The method of claim 12 further comprising locking the pivotal orientation of the seat assembly in the generally vertical position.
  • 14. The method of claim 12 further comprising indicating when the seat assembly is positioned for nesting.
  • 15. A base for an article of furniture comprising:a hub; and a plurality of legs coupled to the hub comprising a first set of legs being positioned at a generally higher elevation than a second set of legs; wherein at least a portion of the first set of legs can be positioned generally above a portion of the second set of legs of a similar base so as to at least partially nest with the similar base.
  • 16. The base of claim 15 wherein a substantial portion of each of the first set of legs is positioned at a generally higher elevation than a substantial portion of each of the second set of legs.
  • 17. The base of claim 15 wherein the first set of legs are connected to the hub at a generally higher elevation than the second set of legs.
  • 18. The base of claim 15 wherein the legs generally angle downward away from the hub and wherein portions of each of the first set of legs are positioned at generally higher elevations than corresponding portions of the second set of legs.
  • 19. The base of claim 15 wherein the hub is substantially centrally positioned relative to the legs.
  • 20. The base of claim 15 wherein the first set of legs comprises a pair of legs.
  • 21. The base of claim 15 wherein the second set of legs comprises a pair of legs.
  • 22. The base of claim 15 wherein the first set of legs are positioned a greater distance apart than the second set of legs.
  • 23. The base of claim 15 wherein the legs are substantially straight.
  • 24. The base of claim 15 wherein the first set of legs includes at least one rub strip to at least partially reduce damage to the legs during nesting.
  • 25. The base of claim 15 further comprising the base being configured for a chair.
  • 26. The base of claim 15 further comprising at least one stop for limiting the extent the base may nest within another base.
  • 27. The base of claim 26 wherein the stop is mounted on the base.
  • 28. The base of claim 27 wherein the stop is mounted on the first set of legs.
  • 29. The base of claim 15 wherein the legs are radially arranged relative to the hub and generally slant downward away from the hub.
  • 30. The base of claim 29 wherein portions of each of the first set of legs are positioned at generally higher elevations than corresponding portions of the second set of legs.
  • 31. The base of claim 30 further comprising at least one stop for limiting the extent one base may nest within another.
  • 32. The base of claim 31 wherein the stop is mounted on the first set of legs.
  • 33. The base of claim 32 wherein the first set of legs comprises a pair of legs.
  • 34. The base of claim 33 wherein the second set of legs comprises a pair of legs.
  • 35. The base of claim 34 wherein the first pair of legs are positioned apart a greater distance than are the second pair of legs.
  • 36. The base of claim 35 wherein the hub is substantially centrally positioned relative to the legs.
  • 37. The base of claim 36 wherein the first set of legs are connected to the hub at a higher elevation than the second set of legs.
  • 38. The base of claim 37 wherein the legs are substantially straight.
  • 39. The base of claim 38 wherein the first pair of legs includes at least one rub strip to at least partially reduce damage to the legs during nesting.
  • 40. The base of claim 39 further comprising the base being configured for a chair.
  • 41. A nestable chair for use in a work environment comprising:a base comprising a nesting portion and a nested portion; a pedestal coupled to the base; and a seat assembly coupled to the pedestal and adapted for pivotal movement with respect to the base; wherein the base is configured to allow for horizontal nesting within the base.
  • 42. The chair of claim 41 further comprising at least one stop for limiting the extent the base may nest within another base.
  • 43. The chair of claim 41 wherein the base comprises a hub and a plurality of legs.
  • 44. The chair of claim 43 wherein a first set of the legs is generally positioned at a higher elevation than a second set of the legs such that at least a portion of the first set of legs can be positioned generally above a portion of a second set of legs of the base.
  • 45. The chair of claim 43 wherein the hub is substantially centrally positioned relative to the legs.
  • 46. The chair of claim 44 further comprising at least one stop for limiting the extent the base may nest within another base.
  • 47. The chair of claim 46 wherein the stop is mounted on the base.
  • 48. The chair of claim 46 wherein the first set of legs are attached to the hub at a generally higher elevation than the second set of legs.
  • 49. The chair of claim 43 wherein the seat assembly is configured to allow for horizontal nesting within the seat assembly.
  • 50. The chair of claim 49 wherein the seat assembly is configured for nesting in a seat assembly of another chair at a generally uniform height relative to the base.
  • 51. The chair of claim 49 wherein at least two bases of at least two chairs may be fit together in a nested arrangement.
  • 52. The chair of claim 49 wherein at least two seat assemblies may be fit together in a nested arrangement.
  • 53. The chair of claim 49 wherein the nesting portion provides a receptacle for receiving the nested portion.
  • 54. The chair of claim 49 wherein the height of the seat assembly can be automatically adjusted to a reference position for nesting.
  • 55. The chair of claim 49 wherein the vertical height of a seat of the seat assembly may be adjusted to a generally uniform height for nesting.
  • 56. The chair of claim 49 wherein the seat assembly is configured for nesting between two arms.
  • 57. The chair of claim 41 wherein the nesting portion is generally positioned at a higher elevation than the nested portion such that the nesting portion is adapted to receive the nested portion.
  • 58. A nestable chair for use in a work environment comprising:a base; a pedestal coupled to the base; a seat assembly coupled to the pedestal and adapted for pivotal movement with respect to the base; and at least one stop for limiting the extent the base may nest within the base; wherein the base is configured to allow for horizontal nesting within the base.
  • 59. The chair of claim 58 wherein the base includes a nesting portion and a nested portion.
  • 60. The chair of claim 59 wherein the nesting portion is generally positioned at a higher elevation than the nested portion such that the nesting portion is adapted to receive the nested portion.
  • 61. The chair of claim 60 wherein the nesting portion provides a receptacle for receiving the nested portion.
  • 62. The chair of claim 60 wherein the height of the seat assembly can be automatically adjusted to a reference position for nesting.
  • 63. The chair of claim 60 wherein the vertical height of a seat of the seat assembly may be adjusted to a generally uniform height for nesting.
  • 64. The chair of claim 60 wherein the seat assembly is configured for nesting between two arms.
  • 65. The chair of claim 58 wherein the base comprises a hub and a plurality of legs.
  • 66. The chair of claim 65 wherein a first set of the legs is generally positioned at a higher elevation than a second set of the legs such that at least a portion of the first set of legs can be positioned generally above a portion of a second set of legs of the base.
  • 67. The chair of claim 65 wherein the hub is substantially centrally positioned relative to the legs.
  • 68. The chair of claim 66 further comprising at least one stop for limiting the extent the base may nest within another base.
  • 69. The chair of claim 68 wherein the stop is mounted on the base.
  • 70. The chair of claim 68 wherein the first set of legs are attached to the hub at a generally higher elevation than the second set of legs.
  • 71. The chair of claim 65 wherein the seat assembly is configured to allow for horizontal nesting within the seat assembly.
  • 72. The chair of claim 71 wherein the seat assembly is configured for nesting in a seat assembly of another chair at a generally uniform height relative to the base.
  • 73. The chair of claim 71 wherein at least two bases of at least two chairs may be fit together in a nested arrangement.
  • 74. The chair of claim 71 wherein at least two seat assemblies may be fit together in a nested arrangement.
  • 75. A nestable chair for use in a work environment comprising:a base comprising a hub and a plurality of legs; a pedestal coupled to the base; and a seat assembly coupled to the pedestal and adapted for pivotal movement with respect to the base; wherein the base is configured to allow for horizontal nesting within the base.
  • 76. The chair of claim 75 wherein the base includes a nesting portion and a nested portion.
  • 77. The chair of claim 76 wherein the nesting portion is generally positioned at a higher elevation than the nested portion such that the nesting portion is adapted to receive the nested portion.
  • 78. The chair of claim 77 wherein the nesting portion provides a receptacle for receiving the nested portion.
  • 79. The chair of claim 77 wherein the height of the seat assembly can be automatically adjusted to a reference position for nesting.
  • 80. The chair of claim 77 wherein the vertical height of a seat of the seat assembly may be adjusted to a generally uniform height for nesting.
  • 81. The chair of claim 77 wherein the seat assembly is configured for nesting between two arms.
  • 82. The chair of claim 75 wherein the seat assembly is configured to allow for horizontal nesting within the seat assembly.
  • 83. The chair of claim 82 wherein the seat assembly is configured for nesting in a seat assembly of another chair at a generally uniform height relative to the base.
  • 84. The chair of claim 82 wherein at least two bases of at least two chairs may be fit together in a nested arrangement.
  • 85. The chair of claim 82 wherein at least two seat assemblies may be fit together in a nested arrangement.
  • 86. The chair of claim 75 further comprising at least one stop for limiting the extent the base may nest within another base.
  • 87. The chair of claim 75 wherein a first set of the legs is generally positioned at a higher elevation than a second set of the legs such that at least a portion of the first set of legs can be positioned generally above a portion of a second set of legs of the base.
  • 88. The chair of claim 75 wherein the hub is substantially centrally positioned relative to the legs.
  • 89. The chair of claim 87 further comprising at least one stop for limiting the extent the base may nest within another base.
  • 90. The chair of claim 89 wherein the stop is mounted on the base.
  • 91. The chair of claim 89 wherein the first set of legs are attached to the hub at a generally higher elevation than the second set of legs.
  • 92. A nestable chair for use in a work environment comprising:a base; a pedestal coupled to the base; and a seat assembly coupled to the pedestal and adapted for pivotal movement with respect to the base, wherein the height of the seat assembly is adapted to be automatically adjusted to a reference position for nesting; wherein the base is configured to allow for horizontal nesting within the base and the seat assembly is configured to allow for horizontal nesting within the seat assembly.
  • 93. The chair of claim 92 wherein the base includes a nesting portion and a nested portion.
  • 94. The chair of claim 93 wherein the nesting portion is generally positioned at a higher elevation than the nested portion such that the nesting portion is adapted to receive the nested portion.
  • 95. The chair of claim 94 wherein the nesting portion provides a receptacle for receiving the nested portion.
  • 96. The chair of claim 92 wherein the base comprises a hub and a plurality of legs.
  • 97. The chair of claim 96 wherein a first set of the legs is generally positioned at a higher elevation than a second set of the legs such that at least a portion of the first set of legs can be positioned generally above a portion of a second set of legs of the base.
  • 98. The chair of claim 96 wherein the hub is substantially centrally positioned relative to the legs.
  • 99. The chair of claim 97 further comprising at least one stop for limiting the extent the base may nest within another base.
  • 100. The chair of claim 99 wherein the stop is mounted on the base.
  • 101. The chair of claim 99 wherein the first set of legs are attached to the hub at a generally higher elevation than the second set of legs.
  • 102. The chair of claim 92 further comprising at least one stop for limiting the extent the base may nest within another base.
  • 103. The chair of claim 92 wherein the seat assembly is configured for nesting in a seat assembly of another chair at a generally uniform height relative to the base.
  • 104. The chair of claim 92 wherein at least two bases of at least two chairs may be fit together in a nested arrangement.
  • 105. The chair of claim 92 wherein at least two seat assemblies may be fit together in a nested arrangement.
  • 106. The chair of claim 92 wherein the vertical height of a seat of the seat assembly may be adjusted to a generally uniform height for nesting.
  • 107. The chair of claim 92 wherein the seat assembly is configured for nesting between two arms.
  • 108. A nestable chair for use in a work environment comprising:a base; a pedestal coupled to the base; and a seat assembly coupled to the pedestal and adapted for pivotal movement with respect to the base and comprising a seat adapted so that the vertical height of the seat may be adjusted to a generally uniform height for nesting; wherein the bases configured to allow for horizontal nesting within the base and the seat assembly is configured to allow for horizontal nesting within the seat assembly.
  • 109. The chair of claim 108 wherein the base includes a nesting portion and a nested portion.
  • 110. The chair of claim 109 wherein the nesting portion is generally positioned at a higher elevation than the nested portion such that the nesting portion is adapted to receive the nested portion.
  • 111. The chair of claim 110 wherein the nesting portion provides a receptacle for receiving the nested portion.
  • 112. The chair of claim 108 wherein the base comprises a hub and a plurality of legs.
  • 113. The chair of claim 112 wherein a first set of the legs is generally positioned at a higher elevation than a second set of the legs such that at least a portion of the first set of legs can be positioned generally above a portion of a second set of legs of the base.
  • 114. The chair of claim 112 wherein the hub is substantially centrally positioned relative to the legs.
  • 115. The chair of claim 113 further comprising at least one stop for limiting the extent the base may nest within another base.
  • 116. The chair of claim 115 wherein the stop is mounted on the base.
  • 117. The chair of claim 115 wherein the first set of legs are attached to the hub at a generally higher elevation than the second set of legs.
  • 118. The chair of claim 108 further comprising at least one stop for limiting the extent the base may nest within another base.
  • 119. The chair of claim 108 wherein the seat assembly is configured for nesting in a seat assembly of another chair at a generally uniform height relative to the base.
  • 120. The chair of claim 108 wherein at least two bases of at least two chairs may be fit together in a nested arrangement.
  • 121. The chair of claim 108 wherein at least two seat assemblies may be fit together in a nested arrangement.
  • 122. The chair of claim 108 wherein the height of the seat assembly can be automatically adjusted to a reference position for nesting.
  • 123. The chair of claim 108 wherein the seat assembly is configured for nesting between two arms.
  • 124. The base of claim 15 wherein the first set of legs include an upper surface and a lower surface and the second set of legs include an upper surface and a lower surface so that a point on the lower surface of the first set of legs is positioned above a point on the upper surface of the second set of legs.
  • 125. The base of claim 124 wherein the first set of legs are vertically raised relative to the second set of legs.
  • 126. The base of claim 125 wherein the upper surface of the second set of legs are configured to fit underneath the lower surface of the first set of legs.
  • 127. The base of claim 126 wherein the lower surface of the first set of legs comprises an underside.
  • 128. The base of claim 124 wherein the first set of legs extend radially from the hub.
  • 129. The base of claim 124 wherein the first set of legs has a tapered profile.
  • 130. The base of claim 129 wherein the second set of legs has a tapered profile.
RELATED APPLICATION

The present application is a continuation of co-pending U.S. patent application Ser. No. 09/399,572 filed Sep. 20, 1999 which was a continuation of U.S. patent application Ser. No. 09/079,531 filed May 15, 1998, which issued as U.S. Pat. No. 6,030,037, the disclosure of which is hereby incorporated by reference.

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Continuations (2)
Number Date Country
Parent 09/399572 Sep 1999 US
Child 09/638733 US
Parent 09/079531 May 1998 US
Child 09/399572 US