The present disclosure relates to a thin film solar cell using an S, Se-based chalcogenide compound semiconductor represented by CGIS as a photoactive layer, and more particularly, to a thin film solar cell using a transparent conductive oxide thin film as a lower electrode.
Solar cells are classified into various categories depending on which material is used as a light absorbing layer. Although solar cells mainly using silicon as a light absorbing layer are most representative, recently, researches on a chalcogenide solar cell using a chalcogenide material, which has high efficiency, as a light absorbing layer have been in the spotlight.
A thin film solar cell made of an S, Se-based chalcogenide compound semiconductor represented by Cu(In1-x, Gax)(Se,S)2 (CIGS) is expected to be a next-generation, low-cost, highly-efficient solar cell since it is possible to achieve high photoelectric conversion efficiency (achieving CIGS photoelectric conversion efficiency of 22.6%—Germany ZSW) due to high light absorption and excellent semiconductor properties thereof. CIGS thin films can be grown on metal substrates or polymer substrates as well as on rigid glass substrates, and thus may be developed into flexible solar cells. In addition, CIGS thin film solar cells can freely change bandgap by changing the ratio of Ga/(In+Ga) or the ratio of Se/(Se+S), and thus, it is advantageous in designing a material for a light absorption layer corresponding to optical spectrum of sunlight or an external light source. Specifically, a Se-based solar cell may change bandgap from 1.0 to 1.7e V according to the ratio of In/(In+Ga). CIGS thin-film solar cells currently shows the highest photoelectric conversion efficiency performance in a range of 1.1-1.2 eV bandgap, but a higher performance implementation may be achieved from a composition corresponding to 1.4-1.5 eV bandgap, in which it is possible to achieve theoretically the highest photoelectric conversion efficiency. In addition, it is also possible to employ a tandem solar cell utilizing a 1.7 eV bandgap material suitable for an upper cell of a tandem solar cell having two junctions.
Commonly, methods for manufacturing thin film solar cells using an S, Se-based chalcogenide compound semiconductor represented by CGIS as a photoactive layer are largely classified into two types.
The first type is a type in which Cu, In, and Ga, which are constituent metal elements, are first deposited in a metal state on an electrode layer, and then subjected to heat treatment in a gaseous atmosphere containing selenium or sulfur to prepare an S, Se-based chalcogenide compound having a desired composition. In some cases, rather than depositing Cu, In, and Ga in a pure metal state, some elements are deposited in the form of selenide or sulfide, and then subjected to heat treatment in a gaseous atmosphere containing selenium or sulfur. As a method for preparing a metal layer or a portion thereof in the form of selenide or sulfide before the heat treatment, an evaporation method or a sputtering method may be used. As described above, in the first type, a metal layer composed of constituent metal elements or a layer in which a portion thereof is selenide or sulfide is formed first, and then the heat treatment is performed. Thus, such manufacturing method is commonly referred to as a two-step process.
The second type uses an evaporation method in which while selenium (Se) is being evaporated, Cu, In, and Ga, which are metal components, are evaporated to prepare a selenide compound having a desired composition. It is of course possible to vary the order in which the metal components are evaporated and the amount thereof according to a purpose.
Generally, in a thin-film solar cell of an S, Se-based chalcogenide compound semiconductor represented by Cu(In1-x, Gax)(Se,S)2 (CIGS), an electrode layer deposited with molybdenum (Mo) metal is most widely used as a back electrode disposed between a substrate and a photoactive layer, and most of the highly-efficient solar cells have been reported to be implemented by applying Mo electrodes. However, for the purpose of tandem application or transparent solar cell implementation, it is possible to construct a solar cell using a transparent electrode layer such as a transparent conductive oxide material instead of using an opaque metal electrode.
In a thin film solar cell using an S, Se-based chalcogenide thin film represented by CIGS as a photoactive layer, when a transparent conductive oxide material other than an Mo metal electrode is used as a back electrode, a Ga oxide layer hindering carrier movement is formed between a transparent conductive oxide layer and the photoactive layer, thereby deteriorating the performance of a device, or the transparent conductive oxide material applied as the back electrode is changed and not able to function as a back electrode, thereby deteriorating the performance of the device.
Thus, the present disclosure provides an S, Se-based chalcogenide thin film solar cell using a transparent back electrode including a transparent conductive oxide, the thin film solar cell having a transparent electrode to which a chemically stable transparent conductive oxide material is applied.
The present disclosure also provides a thin film solar cell in which a chemically more stable transparent conductive oxide thin film material is placed directly under a photoactive layer as a transparent back electrode to suppress the formation of a Ga oxide layer hindering carrier movement.
The present disclosure also provides a thin film solar cell which prevents a transparent conductive oxide material applied as a back electrode from changing and thereby not being able to function as a back electrode.
However, these are only exemplary and do not limit the scope of the present invention.
In accordance with an embodiment, a thin film solar cell includes: a transparent substrate; a photoactive layer including an S, Se-based chalcogenide material; and a back electrode disposed between the transparent substrate and the photoactive layer and including a transparent conductive oxide containing titanium (Ti).
In accordance with an embodiment, the photoactive layer may be disposed directly on the back electrode.
In accordance with an embodiment, the back electrode may include: a first transparent conductive oxide layer disposed on an upper portion thereof and containing titanium (Ti); and a second transparent conductive oxide layer disposed on a lower portion thereof and at least not containing titanium (Ti).
In accordance with an embodiment, the second transparent conductive oxide layer may include at least any one of transparent conductive oxide layers composed of an In-based oxide, a Sn-based oxide, and a Zn-based oxide.
In accordance with an embodiment, the back electrode may be a transparent conductive oxide containing titanium (Ti) doped with at least any one metal impurities of Nb, Ta, or Cr.
In accordance with an embodiment, the amount of titanium (Ti) among the components of the titanium (Ti) and the metal impurities except oxygen in the back electrode may be 85% to less than 100% by atomic fraction.
In accordance with an embodiment, the resistivity of the transparent conductive oxide containing titanium (Ti) may be lower than 10 Ωcm (greater than 0).
In accordance with an embodiment, the thickness of a transparent conductive oxide thin film layer may be 1 nm to 1000 nm.
In accordance with an embodiment, the photoactive layer may be Cu(In1-xGax)(Se,S)(0<x<1).
In accordance with an embodiment, the transparent conductive oxide containing titanium (Ti) may prevent a Ga oxide layer from forming between the photoactive layer and the back electrode.
In accordance with an embodiment, the first transparent conductive oxide layer may act as a protective layer for the second transparent conductive oxide layer to prevent the Ga oxide layer from forming between the photoactive layer and the first transparent conductive oxide layer.
In accordance with an embodiment, the amount of light passing through the transparent substrate to be absorbed into the photoactive layer may be relatively increased in the case in which the back electrode is composed of the first transparent conductive oxide layer and the second transparent conductive oxide layer than in the case in which the back electrode is composed only of the second transparent conductive oxide layer.
Embodiments can be understood in more detail from the following description taken in conjunction with the accompanying drawings, in which:
In
The following detailed description of the present invention refers to the accompanying drawings, which illustrate, by way of example, specific embodiments in which the present invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the present invention. It is to be understood that the various embodiments of the present invention are different from each other, but are not necessarily mutually exclusive. For example, specific features, structures, and characteristics described herein may be implemented in other embodiments without departing from the spirit and scope of the present invention in connection with one embodiment. It is also to be understood that the position or arrangement of individual components in each disclosed embodiment may be varied without departing from the spirit and scope of the present invention. Accordingly, the following detailed description is not intended to be taken in a limiting sense, and the scope of the present invention is to be limited only by the appended claims, along with all ranges equivalent to those claimed in the claims, if properly described. In the drawings, like reference numerals refer to the same or similar functions throughout various aspects, and the length, area, thickness, shape, and the like may be exaggerated for convenience.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, so that those skilled in the art can easily carry out the present invention.
The most widely used materials for a transparent electrode are metal oxides. Typical examples of a transparent conductive oxide (TCO) material include binary oxides such as indium oxide (In2O3), tin oxide (SnO2), zinc oxide (ZnO), cadmium oxide (CdO), and titanium oxide which are doped with impurities. In addition to these, there are various kinds using various oxide combinations such as a mixture of zinc oxide and tin oxide (ZnO—SnO2) and a mixture of indium oxide and zinc oxide (In2O3—ZnO). Among these, the most widely used oxide due to low resistivity and excellent light transmittance thereof is In2O3 (ITO: indium tin oxide) which is doped with Sn. In addition, a tin oxide-based material in which SnO2 is doped with impurities such as F (FTO) or Sb (ATO), and recently, a zinc oxide-based material in which ZnO is doped with impurities such as Al (AZO), Ga (GZO), or B (BZO) have been widely used.
Such transparent conductive oxides are known to be relatively stable at room temperature. However, it is well known that when heated to a high temperature, the transparent conductive oxides become chemically unstable although there are differences according to the kind of oxides, atmosphere and temperature. As described above, the formation of a Ga oxide layer hindering carrier movement between an ITO transparent conductive oxide layer and a photoactive layer in an evaporation method means that oxygen which is the source of oxidation of Ga, a constituent element of the photoactive layer, is provided by ITO. That is, a portion of the oxygen constituting the ITO is discharged from the ITO and combined with the Ga which is a constituent element of the photoactive layer. In addition, when the photoactive layer is manufactured by the two-step process under a gas atmosphere containing sulfur, oxygen in an ITO thin film is replaced by sulfur having a high chemical potential to be changed into a sulfide form.
First, (c) of
(a) of
(b) of
Table 1 below shows the comparison of efficiency of thin film solar cells manufactured by a two-step process in which photoactive layers of Cu, In and Ga were deposited on either Mo or ITO back electrode, and annealed under a hydrogen sulfide (H2S) gas atmosphere.
As shown in the table, it was possible to obtain a solar cell having a certain degree of efficiency on the Mo back electrode layer. However, it was not possible to obtain a meaningful efficiency when the ITO thin film was used as the back electrode. From this comparison, it can be known that the difference in performance of the solar cells were caused by the difference in back electrode materials since two specimens were made in the same batch by the same process in which the same photoactive layer, upper buffer layer, and upper transparent electrode layer were disposed except that the two specimens had different back electrodes, one of Mo and the other of ITO.
In addition, unlike ITO, the Mo thin film is stable during the heat treatment in a sulfide gas atmosphere at a high temperature. From this result, it can be known that when synthesizing a CIGS photoactive layer by heat treatment in a sulfide gas atmosphere or a sulfur atmosphere using the two-step process method, a transparent conductive oxide thin film represented by ITO is problematic.
There is no problem when depositing CIGS on a Mo layer, which is a commonly used back electrode, by using the evaporation method. However, when a transparent oxide back electrode is used, problems occur. As shown in
As observed in the above results, it can be known that problems may occur when an S, Se-based chalcogenide photoactive layer represented by CIGS is fabricated on a back electrode made up of transparent conductive oxide instead of a metal back electrode such as Mo by using both the two-step process method and the evaporation method.
The present invention has been made based on the above observations in order to suppress the formation of a Ga oxide layer hindering carrier movement by applying a stable transparent conductive oxide in a process of synthesizing an S, Se-based chalcogenide photoactive layer represented by CIGS, or to prevent a transparent conductive oxide material applied as a back electrode from changing and thereby not being able to function properly as the back electrode.
In accordance with an embodiment of the present invention, provided is a thin film solar cell including a transparent substrate (10), a photoactive layer (30) including an S, Se-based chalcogenide material, and a back electrode (20) disposed between the transparent substrate (10) and the photoactive layer (30) and including a transparent conductive oxide containing titanium (Ti).
Referring to
The transparent substrate (10) is made of a transparent material and may be glass. However, the present invention is not limited thereto. For example, a substrate made of a material having high light transmittance such as plastic or polymer may be used other than glass.
The back electrode (20) includes a transparent conductive oxide and may be formed on the transparent substrate (10).
First, as shown in
Next, as shown in
In accordance with an embodiment, the back electrode (20) may be a transparent conductive oxide including titanium (Ti) doped with at least any one metal impurities of Nb, Ta, or Cr. At this time, the amount of titanium (Ti) among the components of the titanium (Ti) and the metal impurities except oxygen in the back electrode may be 85% to less than 100% by atomic fraction.
Next, as shown in
In other words, the back electrode (20) may include a first transparent conductive oxide layer (21) disposed on an upper portion thereof and containing titanium (Ti) and a second transparent conductive oxide layer (22) disposed on a lower portion thereof and at least not containing titanium (Ti). The second transparent conductive oxide layer (22) may include at least any one of transparent conductive oxide layers composed of an In-based oxide, a Sn-based oxide, or a Zn-based oxide. The transparent conductive oxide layer (21), which is an oxide having titanium (Ti) as the main component, may be used as a protective layer. The existing transparent conductive oxide layer (22) of the
In addition, in accordance with an embodiment of the present invention, the resistivity of the transparent conductive oxide (21) containing titanium (Ti) may be lower than 10 Ωcm (greater than 0).
Referring to
In addition, in accordance with an embodiment of the present invention, the thickness of the transparent conductive oxide layer (21) containing titanium (Ti) may be 1 nm to 1000 nm.
The photoactive layer (30) may be disposed on the back electrode (20). The photoactive layer (30) may use an S, Se-based chalcogenide compound semiconductor. For example, the photoactive layer (30) may use an S, Se-based chalcogenide compound semiconductor represented by CIGS, and the photoactive layer (30) may be Cu(In1-x, Gax)(Se,S)2(O<x<1).
In accordance with an embodiment of the present invention, the photoactive layer (30) may be disposed directly on the back electrode (20). Thus, by placing the back electrode (20) directly under the photoactive layer (30), it is possible to suppress the formation of a Ga oxide layer hindering carrier movement.
On the photoactive layer (30), a buffer layer (not shown), an upper electrode (not shown) and the like may be further disposed.
Hereinafter, embodiments to promote understanding of the present invention will be described. However, it should be understood that the following examples are provided only to promote understanding of the present invention, and the present invention is not limited to the following examples.
A transparent conductive oxide which is an oxide having titanium (Ti) as the main component, provided by the present invention, specifically, a TiO2 (TNO) thin film doped with Nb was prepared. Thereafter, a solar cell having a Cu—In—Ga—S thin film as a photoactive layer was manufactured, the Cu—In—Ga—S thin film formed by the two-step process method on the TiO2 (TNO) thin film doped with Nb.
On a conventional ITO thin film, a TiO2 (TNO) thin film doped with Nb was formed to a thickness of 10 nm, and then by using the evaporation method, a CIGS photoactive layer thin film was prepared.
A solar cell having a Cu—In—Ga—S thin film as a photoactive layer was manufactured by the two-step process method. On an ITO thin film, which is a conventional transparent conductive oxide, metallic Cu, In and Ga layers were deposited by using the evaporation method. Thereafter, metallic Cu, In and Ga layers were transformed into (a solar cell having) a Cu—In—Ga—S(thin film as a) photoactive layer by heat treatment in hydrogen sulfide (H2S) gas atmosphere.
A SnO2 (FTO) thin film doped with F, which is one of conventional transparent conductive oxides, was prepared.
The instability of the ITO thin film, which is the most widely used transparent conductive oxide, is already shown in
However, as it can be seen from
In addition, in the case of the SnO2 thin film, the resistance before the heat treatment was 7.1 Ω/sq. However, the resistance thereof after the heat treatment was increased to 1×105 sq by about 14,000 times. On the other hand, in the case of a TNO thin film, the resistance was increased from 75 Ω/sq. to 106 Ω/sq. by only about 1.4 times, thereby exhibiting stability of electrical properties as well as structural stability.
From such results, it can be confirmed that the TiO2-based transparent conductive oxide doped with impurities, provided by the present invention, may provide durability to withstand the sulfurization conditions used in a process of synthesizing an S, Se-based chalcogenide photoactive layer by using the two-step process method. In addition, since sulfur is more reactive than selenium (Se) at a high temperature, if the TiO2-based transparent conductive oxide doped with impurities can withstand the sulfurization conditions, it should be apparent that the TiO2-based transparent conductive oxide doped with impurities can more easily withstand treatment conditions for selenization.
The solar cell manufactured on the conventional ITO thin film showed no measurable efficiency, but the solar cell composed using the TiO2 (TNO) thin film doped with Nb impurities showed about 4% of efficiency.
In
From
Such results reveal (show) that when the thickness of a transparent conductive oxide protective layer doped with impurities is varied while using a conventional transparent conductive oxide material as it is, a rear surface reflection of various colors may be obtained. In addition, when a thin film solar cell having an S, Se-based chalcogenide photoactive layer is applied to an architectural BIPV window, the thin film solar cell provides an advantage of being able to control the aesthetic feel of colors which are seen from inside. In addition, the L* value was less than 43 in all thin films, and as it can be seen the reflection spectrum, since reflectivity is low, the tone of colors may change while the overall tone of the colors is dark.
From
As described above, in accordance with an embodiment of the present invention, in an S, Se-based chalcogenide thin film solar cell using a transparent back electrode including a transparent conductive oxide, there is an effect of applying a transparent conductive oxide material which is chemically stable as a transparent electrode.
In addition, in accordance with an embodiment of the present invention, by placing a chemically more stable transparent conductive oxide thin film material directly under a photoactive layer as a transparent back electrode, there is an effect of suppressing the formation of a Ga oxide layer hindering carrier movement.
In addition, in accordance with an embodiment of the present invention, there is an effect preventing a transparent conductive oxide material applied as a back electrode from changing and thereby not being able to function as a back electrode.
However, the scope of the present invention is not limited by these effects.
Although the chalcogenide thin film solar cell having a transparent back electrode has been described with reference to the specific embodiments, it is not limited thereto. Therefore, it will be readily understood by those skilled in the art that various modifications and changes can be made thereto without departing from the spirit and scope of the present invention defined by the appended claims.
Number | Date | Country | Kind |
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10-2018-0051808 | May 2018 | KR | national |