This application is a United States national phase application claiming priority to International Application No. PCT/US2011/055729, entitled “Changing the State of a Switch Through the Application of Power,” filed on Oct. 11, 2011; and International Application No. PCT/US2011/038900, entitled “Changing the State of a Switch Through the Application of Power,” filed on Jun. 2, 2011.
This application claims priority from International Patent Application No. PCT/US2011/038900, filed on Jun. 17, 2011.
An oil well typically goes through a “completion” process after it is drilled. Casing is installed in the well bore and cement is poured around the casing. This process stabilizes the well bore and keeps it from collapsing. Part of the completion process involves perforating the casing and cement so that fluids in the formations can flow through the cement and casing and be brought to the surface. The perforation process is often accomplished with shaped explosive charges. These perforation charges are often fired by applying electrical power to an initiator. Applying the power to the initiator in the downhole environment is a challenge.
The switches described herein can be used in a large number of applications. They will be described in the context of a downhole perforating system but that description is being provided as an example only and should not be understood to limit the application of the switch.
In one embodiment of a perforation system 100 at a drilling site, as depicted in
In one embodiment shown in
In one embodiment, the perforation apparatus 122 includes an adapter (“ADR”) 128 that provides an electrical and control interface between the shooting panel 106 on the surface and the rest of the equipment in the perforation apparatus 122.
In one embodiment, the perforation apparatus 122 includes a plurality of select fire subs (“SFS”) 130, 132, 134, 135 and a plurality of perforation charge elements (or perforating gun or “PG”) 136, 138, 140, and 142. In one embodiment, the number of select fire subs is one less than the number of perforation charge elements.
The perforation charge elements 136, 138, and 140 are described in more detail in the discussion of
In one embodiment, the perforation apparatus 122 includes a bull plug (“BP”) 144 that facilitates the downward motion of the perforation apparatus 122 in the well bore 114 and provides a pressure barrier for protection of internal components of the perforation apparatus 122. In one embodiment, the perforation apparatus 122 includes magnetic decentralizers (not shown) that are magnetically drawn to the casing causing the perforation apparatus 122 to draw close to the casing as shown in
One embodiment of a perforation charge element 136, 138, 140, 142, illustrated in
In one embodiment, the perforating charges are linked together by a detonating cord 416 which is attached to a detonator 418. In one embodiment, when the detonator 418 is detonated, the detonating cord 416 links the explosive event to all the perforating charges 402, 404, 406, 408, 410, 412, 414, detonating them simultaneously. In one embodiment, a select fire sub 130, 132, 134, 135 containing a single fire clip switch (“FCS”) 420 is attached to the lower portion of the perforating charge element 136, 138, 140, 142. In one embodiment, the select fire sub 130, 132, 134, 135 defines the polarity of the voltage required to detonate the detonator in the perforating charge element above the select fire sub. Thus in one embodiment, referring to
In one embodiment illustrated in
In one embodiment, the switch includes a C-shaped spring 505. In one embodiment, the spring 505 is mechanically coupled to a first contact 510 and a second contact 515. In one embodiment, portions of the spring, 520 and 525, adjacent to the first contact 510 and the second contact 515 are non-conductive to electricity. In one embodiment, the spring 505 is made of an elastic material such as steel. In one embodiment, in its non-deformed shape, the spring 505 closes more than is shown in
In one embodiment, the fire clip switch 420 includes two handles, or tension elements, 530 and 535. In one embodiment, the handles 530 and 535 are made of a material that is non-conductive material to electricity, such as plastic. In one embodiment, the handles 530 and 535 are mechanically coupled to the spring 505. In one embodiment, the handles 530, 535 are mechanically coupled to and held in the position shown in
In one embodiment, the collapsing element 540 is coupled to an “actuation” line 545 through a diode 550 and to a ground line 555.
In one embodiment, the first contact 510 is coupled to a “power” line 560 through a diode 565. In one embodiment, contact 515 is coupled to a “fire” line 570 through a diode 575. In one embodiment, diode 575 is optional but is recommended for the safety of the fire clip switch 420.
In one embodiment, an “enable” line 580 is coupled to the “actuation” line 545 of a higher switch in the perforation apparatus 122 so that fire clip switches can be chained together, as shown in
In one embodiment, as shown in
For example, in one embodiment, the collapsing element 540 is a resistor. In one embodiment, the collapsing element 540 is a 10 watt resistor that collapses structurally (e.g., explodes) if it is exposed to 50 watts of power. In that case, if the voltage across the resistor collapsing element 540 is 200 volts and the current flowing through the resistor collapsing element 540 is 250 milliamps, the resistor 540 is being exposed to 50 watts (200 volts×250 milliamps) and the resistor 540 will fail by, for example, exploding.
In one embodiment, the collapsing element 540 is an electrolytic capacitor that is destroyed by the application of power of a sufficient magnitude and a “wrong” polarity. In one embodiment, the application of power pfail destroys the electrolytic capacitor.
In one embodiment, the collapsing element 540 is an electromagnetic choke with a magnetic core that fails catastrophically upon the application of power pfail.
Persons of ordinary skill would recognize that the collapsing element 540 could be made from other components, such as semiconductors, etc., or an arrangement thereof, that structurally collapse under the application of electrical power.
As mentioned above, when the fire clip switch 420 is in the state shown in
In one embodiment, shown in
In one embodiment, illustrated in
In one embodiment, the restraining element 905 is an element that is predictably susceptible to structural failure when it exposed to heat. In one embodiment, the restraining element 905 is a tie wrap. In one embodiment, the restraining element is a rubber band. In one embodiment, the restraining element 905905 is a eutectic substance, i.e., a mixture of two or more substances with a melting point lower than any of the substances in the mixture. In one embodiment, the eutectic substance is solder.
In one embodiment, the circuit in
In one embodiment, illustrated in
The open circles in
In one embodiment, a “power” line 1105 crosses through all the tandems and guns except for the bottom one. In one embodiment, the “actuation” line of the bottommost fire clip switch is coupled to the “power” line, as shown in
In one embodiment, at installation time all switches are in an open state where the contacts do not touch each other, such as that shown in
In one embodiment, the bottommost switch is a positive fire switch, such as that shown in
In one embodiment, when the detonator is fired using positive voltage, the switch installed in the gun above, which uses a switch of opposed polarity, is actuated and its contacts are shorted (causing its associated switch to be closed). In one embodiment, the detonator in that gun (or in a setting tool if included) can now be fired using negative voltage.
In one embodiment, all subsequent guns are fired in accordance with the procedure presented above, until the last gun is fired. In one embodiment, the gun string is engineered so that the collapsing element 540 or the restraining element 905 collapses before the borehole fluid invades the fired gun (and shorts the actuation line).
In one embodiment, the system shown in
One embodiment, illustrated in
One embodiment, illustrated in
In one embodiment, the wires going from the tandem to the gun are not sealed with o-rings. In one embodiment, the seal is provided by an epoxy or another type of hydraulic sealing and non-conductive compounds that provides a barrier that prevents the fluids invading from reaching the upper gun and from coming in contact with the switch and shorting its contacts.
In one embodiment, the perforating system 122 is controlled by software in the form of a computer program on a computer readable media 1405, such as a CD or DVD, as shown in
In one embodiment, the results of calculations that reside in memory 1420 are made available through a network 1425 to a remote real time operating center 1430. In one embodiment, the remote real time operating center 1430 makes the results of calculations available through a network 1435 to help in the planning of oil wells 1440 or in the drilling of oil wells 1440.
In one embodiment, it is useful for a fire clip switch to have more than one contact. For example, if a perforating gun (i.e., one of the regions labeled with “G” in
In one embodiment, the fire clip switch is provided with multiple contacts. In one embodiment, at least some of the multiple contacts of the fire clip switch are used to isolate the perforating gun, as shown in
In one embodiment, illustrated in
In one embodiment, the fire clip switch 1502 includes two normally-closed contacts B1 and B2, that are connected to each other when the fire clip switch 1502 is in the state shown in
In one embodiment, shown in
In one embodiment, the collapsing element 1540 is mechanically coupled to the handles 1530 and 1535 by anchors 1545 and 1550 that are embedded in handles 1530 and 1535, respectively. In one embodiment, the collapsing element 1540 is mechanically coupled to the handles 1530 and 1535 by, for example, wrapping leads of the collapsing element 1540, which in one embodiment is, for example, a low wattage resistor, a diode, or a length of NiCh (nickel chrome) wire, around handles 1530 and 1535, respectively.
The normally-open contacts are illustrated in
In one embodiment, as discussed above, the spring 1505 is completely non-conductive. In one embodiment, the spring 1505 is non-conductive in the area where the contacts A1, A2, C1, and C2 are coupled. In one embodiment, the spring 1505 is conductive and contacts A1, A2, C1, and C2 are coupled to the spring 1505 using a non-conductive material or using a separator (not shown), such as a rubber or plastic gasket or washer, to prevent the contacts A1, A2, C1, and C2 from being electrically connected to the spring 1505.
Returning to
In one embodiment, an “Enable” line is coupled to the anode of diode d3 and to contact A2. Further, in one embodiment, as will be seen in the discussion of
In one embodiment, a “Fire” line is coupled to the cathode of diode d3. In one embodiment, as will be seen in the discussion of
In one embodiment, a “Power-out” line is coupled to contact B2. Further, in one embodiment, as will be seen in the discussion of
In one embodiment, a “GND” line is coupled to one side of the collapsing element 1540. Further, in one embodiment, as will be seen in the discussion of
In one embodiment, an “Attach” line is coupled to the cathode of diode d1 and to contact C2. In one embodiment, the anode of diode d1 is coupled to the side of the collapsing element 1540 opposite the connection to the GND line. Further, in one embodiment, as will be seen in the discussion of
Generally, in one embodiment, the spring 1505 has a first spring state, i.e., the state shown in
In one embodiment, a first contact, e.g., A1, C1, or B1, is coupled to the spring 1505. In one embodiment, contact B1 is indirectly coupled to the spring 1505 through the handle 1530. In one embodiment, a second contact, e.g., A2, C2, or B2 is coupled to the spring 1505. In one embodiment, contact B2 is indirectly coupled to the spring through the handle 1535.
In one embodiment, the first contact and the second contact have a “first 1-2 electrical connection state” when the spring 1505 is in the first spring state. For example, if the first contact is A1 or C1 and the second contact is A2 or C2, the first spring state has the first contact electrically isolated, separate, or disconnected from the second contact. If the first contact is B1 and the second contact is B2, the first spring state has the first contact electrically connected to the second contact so that electrical current can flow from the first contact to the second contact.
In one embodiment, the first contact and the second contact have a “second 1-2 electrical connection state” when the spring 1505 is in the second spring state. For example, if the first contact is A1 or C1 and the second contact is A2 or C2, the second spring state has the first contact electrically connected to the second contact. If the first contact is B1 and the second contact is B2, the second spring state has the first contact electrically isolated, separate, or disconnected from the second contact so that electrical current can flow from the first contact to the second contact.
In one embodiment, a third contact, e.g., A1, C1, or B1, is coupled to the spring 1505. In one embodiment, contact B1 is indirectly coupled to the spring 1505 through the handle 1530. In one embodiment, a fourth contact, e.g., A2, C2, or B2, is coupled to the spring 1505. In one embodiment, contact B2 is indirectly coupled to the spring through handle 1535.
In one embodiment, the third contact and the fourth contact have a “first 3-4 electrical connection state” when the spring is in the first spring state. For example, if the third contact is A1 or C1 and the fourth contact is A2 or C2, the first spring state has the third contact electrically isolated, separate, or disconnected from the fourth contact so that no current can flow across the boundary between the third contact and the fourth contact. If the third contact is B1 and the fourth contact is B2, the first spring state has the third contact electrically connected to the fourth contact so that electrical current can flow from the third contact to the fourth contact.
In one embodiment, the third contact and the fourth contact have a “second 3-4 electrical connection state” when the spring 1505 is in the second spring state. For example, if the third contact is A1 or C1 and the fourth contact is A2 or C2, the second spring state has the third contact electrically connected to the fourth contact so that electrical current can flow from the third contact to the fourth contact. If the third contact is B1 and the fourth contact is B2, the second spring state has the third contact electrically isolated, separate, or disconnected from the fourth contact so that no current can flow across the boundary between the third contact and the fourth contact.
In one embodiment, every tandem includes one fire clip switch. In one embodiment, each tandem/gun logical element has five external connections: Power-in, Power-out, Attach, Enable, and Fire, although the Fire connection is to the detonator, which is part of the tandem/gun logical element. In one embodiment, the fire clip switches are installed alternately; that is, a positive fire clip switch, such as those illustrated in
In one embodiment, the guns are fired from the bottom up with T1/G1 being the bottommost gun in
In one embodiment, the first switch of the bottommost gun T1/G1 is activated by applying a negative power on the Power-in line. The switch in T1/G1 has its Attach line coupled to its Power-out line because there are no guns below it. In this sense, T1/G1 is unique. In all other TN/GN units, the Attach line is coupled to the Enable line of the switch installed below it. Applying negative power to the Power-in line of a positive fire clip switch (or positive power to the Power-in line of a negative fire clip switch) is called “Attach” or “Attachment.” Before Attachment there is no path for positive power because the A contacts (A1 and A2) and the C contacts (C1 and C2) are open and because of the blocking action of d1. Attachment causes the structural collapse of the collapsing element 2305, which causes the A contacts and the C contacts to close, the B contacts (B1 and B2) to open, and the circuit through d1 to open.
Once T1/G1 is attached, the detonator 2310 in G1 can be fired using positive power. Upon applying positive power to the Power-in line, current travels through diode d2 in T1/G1 and contacts A in T1/G1 reaching and collapsing the collapsing element 2315 of the T2/G2 switch through diode d1 in T2/G2 and to ground. A path to ground also exists through diode d3 in T1, the T1/G1 Fire line, and the T1/G1 detonator. In one embodiment in which the collapsing element 2315 is a resistor R, the resistance of the switch R in T2/G2 is much smaller than the resistance of the detonator 2310 in T1/G1, so the current through the collapsing element 2315 will be much higher than that flowing through the detonator 2310. When the collapsing element 2315 in T2/G2 collapses, the contacts B in T2/G2 will open and cut off the current flowing so that the power line does not get shorted to ground when the gun G1 is flooded by conductive borehole fluid. An alternative path for positive power still exists through the now-closed C contacts and diode d4. Additionally, R forms a voltage divider with the resistance of the wireline, RWL, producing a low voltage on the detonator in T1/G1, insufficient to set it off. This shunting action of the detonator is reinforced by d3. In one embodiment, one or more additional diodes are placed between diode d3 and DET to improve this protection.
In one embodiment, a power Zener diode (not shown) is in series with d3 between d3 and the detonator to guarantee that no current travels through the detonator until the collapsing element in the tandem/gun above has collapsed.
In one embodiment, the collapsing element (e.g., 2305 or 2315) is a diode that collapses structurally and clamps the voltage on the detonator to a fixed low value so that the collapsing element collapses structurally but the detonator is preserved.
Once the collapsing element 2315 in T2/G2 has collapsed, contact B in T2/G2 opens and contacts C in T2/G2 close. Now current will travel into the detonator of T1/G1 through contacts C and diode d4 of T2/G2, triggering the blasting of the primer cord and the perforating charges in the detonator 2310 in T1/G1.
In one embodiment, the opening of the B contacts in T2/G2 prevents short circuiting the Power-in line by conductive well fluid that invades the blasted gun below it. Contacts C in T2/G2 allow power to flow to the collapsing element 2315 in T2/G2 and the detonator 2310 in T1/G1 after contacts B in T1/G1 open while attaching the switch of T2/G2.
This sequence of actions can be applied indefinitely to a perforating gun string with practically any number of guns.
In one embodiment, illustrated in
In one embodiment, shown in
One embodiment of a dual switch assembly, shown in
Returning to
In this configuration, in one embodiment, positive power applied to the Power In line flows through the normally closed S1c2 contacts to the Power Out line but is blocked from any other components in the switch by the normally open S1c1 contacts. In one embodiment, positive power applied to the Attach line flows is blocked by the normally open S2c1 contacts and diode d3 but flows through diode d1 and activates switch S1 causing the normally closed S1c2 contacts to open and the normally open S1c1 contacts to close.
In that configuration, in one embodiment, negative power applied to the Power In line will be blocked by the now-open S1c2 contacts but flow through the now-closed S1c1 contacts. In one embodiment, that power will be blocked by diode d3 but will flow through diode d2 to activate switch S2 causing the normally open S2c1 contacts to close and the normally closed S2c2 contacts to open.
In that configuration, in one embodiment, application of positive power to the Power In line will be blocked by the now open S1c2 contacts but flow through the now-closed S1c1 contacts, through d3, through the now-closed S2c1 contacts, through diodes d4, d5, and d6 to the device to be activated (e.g., detonator). In one embodiment, the positive power also flows out the Enable line and attaches another switch, as will be discussed with respect to
In one embodiment, the Power Out line of each tandem/gun is coupled to the Power In line of the successively lower tandem gun with the exception of the tandem/gun that is lowest in the perforating apparatus (T1/G1, in the example shown in
In one embodiment, in the “Attach” process, positive power applied to the Power In line of T3/G3 passes through the normally closed T3-S1c2 contacts, the normally closed T2-S1c2 contacts, the normally closed T1-S1c2 contacts, the T1 Power Out line, the T1 Attach line, T1-d1 and activates T1-S1, opening T1-S1c2 and closing T1-S1c2.
In one embodiment, in the “Enable” process following the Attach process, negative power applied to the Power In line of T3/G3 passes through the normally closed T3-S1c2 contacts, the normally closed T2-S1c2 contacts, the now-closed T1-S1c1 contacts, T1-d2 and activates T1-S2, closing T1-S2c1 and opening T1-S2c2.
In one embodiment, in the “Fire” process following the Enable process, positive power applied to the Power In line of T3/G3 passes through the normally closed T3-S1c2 contacts, the normally closed T2-S1c2 contacts, the now-closed T1-S1c1 contacts, the now-closed T1-S2c1 contacts and is applied:
In one embodiment, the actuation of T2-S1 opens the normally closed T2-S1c2 contacts, which deprives DEV1 of the power it was receiving through T1-S1c1 and T1-S2c1. However, in one embodiment, T2-S2 is designed such that T2-S1c1 closes before T2-S1c2 opens. As a result, in one embodiment, positive power is applied to DEV1 through T2-S1c1, T2-d3, normally closed T2-S2c2 and T1-d4, T1-d5, and T1-d6. In one embodiment, power no longer flows to T1-S1 because of its actuation. Therefore, in one embodiment, all positive power flows to DEV1, causing it to actuate. In one embodiment, the actuation of DEV1 destroys T1/G1 and causes the G1 region to flood. In one embodiment, the now-open T2-S1c2 contacts isolate the Power In line from the flooded G1 region.
In one embodiment, the other tandem/guns operate in a similar way.
While the fire clip switches have been described herein in the context of oil well perforation operations, it should be understood that the switches described above could be used in other contexts as well. Further, within the context of oil well perforation operations, the fire switches described herein could be used in actuation of a setting tool.
The word “coupled” herein means a direct connection or an indirect connection.
The text above describes one or more specific embodiments of a broader invention. The invention also is carried out in a variety of alternate embodiments and thus is not limited to those described here. The foregoing description of the preferred embodiment of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be limited not by this detailed description, but rather by the claims appended hereto.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2011/055729 | 10/11/2011 | WO | 00 | 11/21/2013 |
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WO2012/166192 | 12/6/2012 | WO | A |
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Number | Date | Country | |
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20140185178 A1 | Jul 2014 | US |
Number | Date | Country | |
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Parent | PCT/US2011/038900 | Jun 2011 | US |
Child | 14119310 | US |