This application is a U.S. national phase application claiming priority to International Application No. PCT/US2011/038900, entitled “Changing the State of a Switch Through the Application of Power,” filed on Jun. 2, 2011.
An oil well typically goes through a “completion” process after it is drilled. Casing is installed in the well bore and cement is poured around the casing. This process stabilizes the well bore and keeps it from collapsing. Part of the completion process involves perforating the casing and cement so that fluids in the formations can flow through the cement and casing and be brought to the surface. The perforation process is often accomplished with shaped explosive charges. These perforation charges are often fired by applying electrical power to an initiator. Applying the power to the initiator in the downhole environment is a challenge.
The switch described herein can be used in a large number of applications. It will be described in the context of a downhole perforating system but that description is being provided as an example only and should not be understood to limit the application of the switch.
In one embodiment of a perforation system 100 at a drilling site, as depicted in
In one embodiment shown in
In one embodiment, the perforation apparatus 122 includes a top fire sub (“TFS”) 128 that provides an electrical and control interface between the shooting panel 106 on the surface and the rest of the equipment in the perforation apparatus 122.
In one embodiment, the perforation apparatus 122 includes a plurality of select fire subs (“SFS”) 130, 132, 134 and a plurality of perforation charge elements (or perforating gun or “PG”) 136, 138, 140, and 142. In one embodiment, the number of select fire subs is one less than the number of perforation charge elements.
The perforation charge elements 136, 138, and 140 are described in more detail in the discussion of
In one embodiment, the perforation apparatus 122 includes a bull plug (“BP”) 144 that facilitates the downward motion of the perforation apparatus 122 in the well bore 114 and provides a pressure barrier for protection of internal components of the perforation apparatus 122. In one embodiment, the perforation apparatus 122 includes magnetic decentralizers (not shown) that are magnetically drawn to the casing causing the perforation apparatus 122 to draw close to the casing as shown in
One embodiment of a perforation charge element 136, 138, 140, 142, illustrated in
In one embodiment, the perforating charges are linked together by a detonating cord 416 which is attached to a detonator 418. In one embodiment, when the detonator 418 is detonated, the detonating cord 416 links the explosive event to all the perforating charges 402, 404, 406, 408, 410, 412, 414, detonating them simultaneously. In one embodiment, a select fire sub 130, 132, 134 containing a single fire clip switch (“FCS”) 420 is attached to the lower portion of the perforating charge element 136, 138, 140, 142. In one embodiment, the select fire sub 130, 132, 134 defines the polarity of the voltage required to detonate the detonator in the perforating charge element above the select fire sub. Thus in one embodiment, referring to
In one embodiment illustrated in
In one embodiment, the switch includes a C-shaped spring 505. In one embodiment, the spring 505 is mechanically coupled to a first contact 510 and a second contact 515. In one embodiment, portions of the spring, 520 and 525, adjacent to the first contact 510 and the second contact 515 are non-conductive to electricity. In one embodiment, the spring 505 is made of an elastic material such as steel. In one embodiment, in its non-deformed shape, the spring 505 closes more than is shown in
In one embodiment, the fire clip switch 420 includes two handles, or tension elements, 530 and 535. In one embodiment, the handles 530 and 535 are made of a material that is non-conductive material to electricity, such as plastic. In one embodiment, the handles 530 and 535 are mechanically coupled to the spring 505. In one embodiment, the handles 530, 535 are mechanically coupled to and held in the position shown in
In one embodiment, the collapsing element 540 is coupled to an “actuation” line 545 through a diode 550 and to a ground line 555.
In one embodiment, the first contact 510 is coupled to a “actuation” line 560 through a diode 565. In one embodiment, contact 515 is coupled to a “fire” line 570 through a diode 575. In one embodiment, diode 575 is optional but is recommended for the safety of the fire clip switch 420.
In one embodiment, an “enable” line 580 is coupled to the “actuation” line 560 of a higher switch in the perforation apparatus 122 so that fire clip switches can be chained together, as shown in
In one embodiment, as shown in
For example, in one embodiment, the collapsing element 540 is a resistor. In one embodiment, the collapsing element 540 is a 10 watt resistor that explodes if it is exposed to 50 watts of power. In that case, if the voltage across the resistor collapsing element 540 is 200 volts and the current flowing through the resistor collapsing element 540 is 250 milliamps, the resistor 540 is being exposed to 50 watts (200 volts×250 milliamps) and the resistor 540 will fail by, for example, exploding.
In one embodiment, the collapsing element 540 is an electrolytic capacitor that is destroyed by the application of power of a sufficient magnitude and a “wrong” polarity. In one embodiment, the application of power pfail destroys the electrolytic capacitor.
In one embodiment, the collapsing element 540 is an electromagnetic choke with a magnetic core that fails catastrophically upon the application of power pfail.
Persons of ordinary skill would recognize that the collapsing element 540 could be made from other components, such as semiconductors, etc., or an arrangement thereof, that collapse under the application of electrical power.
As mentioned above, when the fire clip switch 420 is in the state shown in
In one embodiment, shown in
In one embodiment, illustrated in
In one embodiment, the restraining element 905 is an element that is predictably susceptible to failure when it exposed to heat. In one embodiment, the restraining element 905 is a tie wrap. In one embodiment, the restraining element is a rubber band. In one embodiment, the restraining element 905905 is a eutectic substance, i.e., a mixture of two or more substances with a melting point lower than that of any of the substances in the mixture. In one embodiment, the eutectic substance is solder.
In one embodiment, the circuit in
In one embodiment, illustrated in
The filled circles in
In one embodiment, a POWER line crosses through all the tandems and guns except for the bottom one. In one embodiment, the “actuation” line of the bottommost fire clip switch is connected to the “power” line, as shown in
In one embodiment, at installation time all switches are in an open state where the contacts do not touch each other, such as that shown in
In one embodiment, the bottommost switch is a positive fire switch, such as that shown in
In one embodiment, when the detonator is fired using positive voltage, the switch installed in the gun above, which uses a switch of opposed polarity, is actuated and its contacts are shorted (causing its associated switch to be closed). In one embodiment, the detonator in that gun (or in a setting tool if included) can now be fired using negative voltage.
In one embodiment, all subsequent guns are fired in accordance with the procedure presented above, until the last gun is fired. In one embodiment, the gun string is engineered so that the collapsing element 540 or the restraining element 905 collapses before the borehole fluid invades the fired gun (and shorts the actuation line).
In one embodiment, the system shown in
One embodiment, illustrated in
One embodiment, illustrated in
In one embodiment, the wires going from the tandem to the gun are not sealed with o-rings. In one embodiment, the seal is provided by an epoxy or another type of hydraulic sealing and non-conductive compounds that provides a barrier that prevents the fluids invading from reaching the upper gun and from coming in contact with the switch and shorting its contacts.
In one embodiment, the perforating system is controlled by software in the form of a computer program on a computer readable media 1405, such as a CD or DVD, as shown in
In one embodiment, the results of calculations that reside in memory 1420 are made available through a network 1425 to a remote real time operating center 1430. In one embodiment, the remote real time operating center 1430 makes the results of calculations available through a network 1435 to help in the planning of oil wells 1440 or in the drilling of oil wells 1440.
While the fire clip switch has been described herein in the context of oil well perforation operations, it should be understood that the switch described above could be used in other contexts as well. Further, within the context of oil well perforation operations, the fire switch described herein could be used in actuation of a setting tool.
The word “coupled” herein means a direct connection or an indirect connection.
The text above describes one or more specific embodiments of a broader invention. The invention also is carried out in a variety of alternate embodiments and thus is not limited to those described here. The foregoing description of the preferred embodiment of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be limited not by this detailed description, but rather by the claims appended hereto.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US2011/038900 | 6/2/2011 | WO | 00 | 11/21/2013 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2012/166143 | 12/6/2012 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2344173 | Ruge | Mar 1944 | A |
3168141 | Lebourg | Feb 1965 | A |
3309481 | Merrill | Mar 1967 | A |
3676945 | Neanhouse | Jul 1972 | A |
3717095 | Vann | Feb 1973 | A |
4047143 | Burden | Sep 1977 | A |
4099818 | Meinzer | Jul 1978 | A |
4124835 | Cahill, Jr. | Nov 1978 | A |
4151383 | Miyata | Apr 1979 | A |
4186366 | McVey | Jan 1980 | A |
4288833 | Howell | Sep 1981 | A |
4808960 | Nixon | Feb 1989 | A |
4821010 | Plasko | Apr 1989 | A |
4869170 | Dahmberg et al. | Sep 1989 | A |
4927988 | Nolte | May 1990 | A |
5014036 | Komoto | May 1991 | A |
5105742 | Sumner | Apr 1992 | A |
5115865 | Carisella et al. | May 1992 | A |
5831507 | Kasamatsu | Nov 1998 | A |
5839508 | Tubel et al. | Nov 1998 | A |
5908365 | LaJaunie et al. | Jun 1999 | A |
5967297 | Kaufman et al. | Oct 1999 | A |
6070672 | Gazda | Jun 2000 | A |
6741159 | Kuczynski | May 2004 | B1 |
7345568 | Yu | Mar 2008 | B2 |
7387162 | Mooney, Jr. et al. | Jun 2008 | B2 |
8432246 | Suzuki | Apr 2013 | B2 |
20010027864 | Vaynshteyn | Oct 2001 | A1 |
20030213595 | Jackson | Nov 2003 | A1 |
20050128043 | Ying | Jun 2005 | A1 |
20070207669 | Hummel et al. | Sep 2007 | A1 |
20090316319 | Depping | Dec 2009 | A1 |
20100245022 | Galla | Sep 2010 | A1 |
20120068806 | Guarniere | Mar 2012 | A1 |
20120194315 | Matthiesen | Aug 2012 | A1 |
20120229246 | Depping | Sep 2012 | A1 |
20140185178 | Bonavides | Jul 2014 | A1 |
20140345485 | Molina | Nov 2014 | A1 |
Number | Date | Country |
---|---|---|
1030824 | Feb 1989 | CN |
101389826 | Mar 2009 | CN |
1934406 | Jun 2011 | CN |
G89C3566.6 | Oct 1989 | DE |
0144660 | Jun 1985 | EP |
0931906 | Jul 1999 | EP |
Entry |
---|
Australian Government IP Australia, Patent Examination Report No. 1, Patent Application No. 2013274760, Nov. 10, 2014. |
European Patent Office, European Patent Publication, Electrical Connection Device, such as a Socket-Outlet, for Electrical Power-Consuming Devices, Publication Date: Jun. 19, 1985 which is a translation of EP0144660. |
European Patent Office, European Search Report, Application No./Patent No. 11866905.0-1808/2697811 PCT/US2011055729 (which is the EP counterpart of a US matter (U.S. Appl. No. 14/119,310) that is related to the instant application), Oct. 28, 2014. |
Federal Republic of Germany, German Patent Office, Electrical Switch, Publication date: Oct. 26, 1989 which is a translation of Gebrauchsmuster DE G C3 566.6. |
USPTO, Notice of Allowance, Safely Deploying Power, Date Mailed: Sep. 29, 2014, U.S. Appl. No. 14/119,335, which is related to the instant application. |
International Searching Authority, International Search Report and the Written Opinion of the International Searching Authority in PCT/US2012/035338, Aug. 3, 2012. |
The State Intellectual Property Office of the People's Republic of China, Notice on the First Office Action, Application/Patent No. 201180071340.8, which is a CN counterpart of a related US matter (U.S. Appl. No. 14/119,310) of the instant application, Apr. 17, 2015. |
Translation of the argument in the the State Intellectual Property Office of the People's Republic of China, Notice on the First Office Action, Application/Patent No. 201180071340.8, which is a CN counterpart of a related US matter (U.S. Appl. No. 14/119,310) of the instant application, Apr. 17, 2015. |
Translation of the non-argument portions of the State Intellectual Property Office of the People's Republic of China, Notice on the First Office Action, Application/Patent No. 201180071340.8, which is a CN counterpart of a related US matter (U.S. Appl. No. 14/119,310) of the instant application, Apr. 17, 2015. |
International Preliminary Examining Authority, International Preliminary Report on Patentability in PCT/US11/38900, Jun. 6, 2013. |
International Preliminary Examining Authority, International Preliminary Report on Patentability in PCT/US2011/055729, Jun. 28, 2013. |
International Preliminary Examining Authority, International Preliminary Report on Patentability in PCT/US2012/035338, Oct. 4, 2013. |
International Searching Authority, International Search Report and the Written Opinion of the International Searching Authority in PCT/US2011/055729, Mar. 2, 2012. |
International Searching Authority, International Search Report and the Written Opinion of the International Searching Authority in PCT/US2012/035338, Aug. 30, 2012. |
International Searching Authority, International Search Report and the Written Opinion of the International Searching Authority in PCT/US2011/038900, Oct. 7, 2011. |
Canadian Intellectual Property Office, Examiners Letter, Application No. 2,834,244, (which is a CA counterpart of a US matter (U.S. Appl. No. 14/119,310) that is related to the instant application), Feb. 19, 2015. |
Discovery House, IP Australia, Patent Examination Report No. 1, Patent Application No. 2011369375 (which is the AU counterpart of a US matter (U.S. Appl. No. 14/119,310) that is related to the instant application), Mar. 2, 2015. |
The State Intellectual Property Office of the People's Republic of China, Notice on Grant of Patent Rights for Invention, Application/Patent No. 201180071340.8, which is a CN counterpart application to a related US Matter (U.S. Appl. No. 14/119,310) of the instant application, Jan. 4, 2016, a translation filed herewith. |
United States Patent and Trademark Office, Notice of Non-Final Office Action, U.S. Appl. No. 14/119,294, which is a related US matter of the instant application, Nov. 25, 2015. |
Discovery House, Australian Government IP Australia, Notice of Acceptance, Application No. 2011369375, which is an AU counterpart of a related US matter (U.S. Appl. No. 14/119,310) of the instant application, Oct. 16, 2015. |
The State of Intellectual Property Office of the People's Republic of China, Notice of the Second Office Action, Application/Patent No. 201180071340.8, which is a CN counterpart of a related US matter (U.S. Appl. No. 14/119,310) of the instant application, Oct. 21, 2015. |
Translation of the State of Intellectual Property Office of the People's Republic of China, Notice of the Second Office Action, Application/Patent No. 201180071340.8, which is a CN counterpart of a related US matter (U.S. Appl. No. 14/119,310) of the instant application, Oct. 21, 2015. |
United States Patent and Trademark Office, Notice of Non-Final Office Action, U.S. Appl. No. 14/119,310, which is related US matter of the instant application, Dec. 7, 2015. |
Canadian Intellectual Property Office, Notice of Allowance, Application No. 2,834,244, which is a CA counterpart to the instant application, Oct. 14, 2015. |
Patent Office of the Cooperation Council for the Arab States of the Gulf, Examination Report, Application No. GC 2012-21397, which is a GCC counterpart to the instant application, Apr. 11, 2016. |
Australian Government IP Australia, Notice of Grant, Patent No. 2011369375, which is an AU counterpart of a related US application to the instant application, Feb. 11, 2016. |
English translation of the State Intellectual Property Office of the People's Republic of China, Notice of Grant of Patent Right for Invention, Application/Patent No. 201180071340.8, which is a CN counterpart of a related US application (U.S. Appl. No. 14/119,310) to the instant application, Jan. 4, 2016. |
European Patent Office, Communication pursuant to Article 94(3) EPC, Application No. 11 866 905.0-1808, which is an EP counterpart of a related (U.S. Appl. No. 14/119,310) to the instant application, Mar. 11, 2016. |
The State Intellectual Property Office of the People's Republic of China, Notice of Grant of Patent Right for Invention, Application/Patent No. 201180071340.8, which is a CN counterpart of a related (U.S. Appl. No. 14/119,310) to the instant application, Jan. 4, 2016, translation filed herewith. |
United States Patent and Trademark Office, Final Office Action, U.S. Appl. No. 14/119,310, which is related US matter of the instant application, Apr. 27, 2016. |
Number | Date | Country | |
---|---|---|---|
20140091893 A1 | Apr 2014 | US |