The present invention relates to a channel switching system for switching between flow channels of a branching channel, and more particularly to a channel switching system capable of switching between flow channels using a microvalve.
In recent years, there has been paid attention to μ-TAS (micro-Total Analysis System), wherein chemical analysis (test), chemical synthesis, and the like are conducted by using a miniaturized apparatus or technique by application of a micromachine technology. As compared with a conventional device, the miniaturized μ-TAS has advantages such as a reduced amount of a specimen, a shortened reaction time, or a reduced amount of a waste liquid. Applying the μ-TAS to the medical field is advantageous in reducing a burden to a patient because of a reduced amount of a sample (such as blood), and reducing a cost required for a test because of a reduced amount of a reagent. Also, since the amounts of a sample and a reagent are reduced, the reaction time can be remarkably shortened, and the test efficiency can be increased. Further, since the μ-TAS is superior in portability, an extended application of the μ-TAS to the medical field, environment analysis, and the like is expected.
In the μ-TAS (also called as “micro fluid system” considering that the system processes a fluid such as the specimen and the sample), a microvalve is an indispensable element. A microvalve in the μ-TAS is an element having a function substantially equivalent to the function of e.g. a switch in an integrated circuit. In view of this, integration on a chip is required. Also, in a system directed to a medical application, there is a demand for a disposable chip (a micro-chemical chip or a fluid chip) through which a sample such as blood is allowed to flow. In view of this, a demand for cost reduction has been increasing.
The conventional microvalves generally employ a system (e.g. see patent document 1) using a movable member such as an actuator or a diaphragm, and the structure and control of the system are complicated. As a result, production of the conventional microvalves has become cumbersome and costly, which has been a problem in practical use.
Patent document 1: JP Hei 7-158757A
An object of the invention is to provide an easily producible and less costly channel switching system capable of switching a branching channel with a simplified arrangement and easy control.
To accomplish the above object, a channel switching system according to an aspect of the invention includes: a branching channel formed by branching a channel at a branching point; a drive source, disposed at a channel on an upstream side of the branching channel with respect to the branching point, for pushing a fluid toward a downstream side by a predetermined pressing force; a first valve, as a microvalve disposed at one of the channels branched out from the branching channel at the downstream side with respect to the branching point, operable to perform a closing operation to change the first valve from an open state that the fluid flows through the one channel to a close state that the fluid flow is blocked; and a second valve, as a microvalve disposed at the other of the channels branched out from the branching channel, operable to retain the fluid by a predetermined retention force to keep the fluid from flowing toward the downstream side by a surface tension force.
In the above arrangement, changing the first valve from an open state to a close state enables to switch the system from a condition that the fluid flows through the channel where the first valve is mounted by blocking the flow at the second valve by a surface tension force to a condition that the fluid flows through the channel where the second valve is mounted by releasing the system from the condition that the flow is blocked by the second valve. In other words, simply closing the first valve enables to switch the channel. This enables to perform an operation of switching the branching channel with a simplified arrangement and easy control. Thereby, production of the channel switching system is made easy, and cost reduction is realized.
These and other objects, features and advantages of the present invention will become more apparent upon reading of the following detailed description along with the accompanying drawings.
The drive source 3 is attached (connected) to the upstream channel 21, and is adapted to push a fluid toward downstream with a predetermined pressing force. The drive source 3 is e.g. a syringe pump or a diaphragm-driven micro-pump.
The water retaining valve 4 is provided at one of the branched channels, in this example, at the downstream channel 22. The water retaining valve 4 is a microvalve constructed to suspend flow of a fluid (retain the fluid while keeping the fluid from flowing downstream) utilizing a surface tension force (water retainability) of the fluid, or start flowing the fluid by releasing the system from a flow suspended state by the surface tension force.
As shown in
As shown in
The surface shape of retained water may be e.g. a convex shape or a flat shape, as well as the concave shape, because a force (negative force) acting in a direction opposite to the case shown in
As far as the fluid F is pushed from upstream side (or sucked from downstream side) by a pressure (a pressing force by the drive source 3) equal to or smaller than the retention force, as described above, the fluid F is suspended in the narrow portion 41. However, in the case where the fluid F is pushed (or sucked) by a pressure (a pressing force) larger than the retention force, and a pressure difference between the pressure (called as a first inner pressure P1) of the channel portion 42a, and the pressure (called as a second inner pressure P2) of the channel portion 42b i.e. a value (a pressure difference: P1−P2) obtained by subtracting the second inner pressure P2 from the first inner pressure P1 exceeds the retention force, in other words, the aforementioned force balanced state is lost, the fluid F is allowed to flow through the water retaining valve 4 in the downstream direction shown by the arrow in
The stopper valve 5 is provided at the other channel out of the branched channels, in this example, at the downstream channel 23. The stopper valve 5 is a microvalve constructed to perform a closing operation to change the first valve from an open state that the fluid F flows through the downstream channel 23 to a close state that the flow of the fluid F is blocked. The arrangement and the operation of the stopper valve 5 will be described later.
On the other hand, as shown in
An operation of switching the branching channel to be performed by the channel switching system 1 changes a first condition that the stopper valve 5 is brought to an open state, and the fluid F is allowed to flow from the upstream channel 21 to the downstream channel 23 via the branching portion 24 by the drive source 3 by retaining the fluid F at the water retaining valve 4 by the retention force. Specifically, the switching operation realizes switching from the first condition to a second condition that the fluid F is allowed to flow from the upstream channel 21 to the downstream channel 22 via the branching portion 24 by the drive source 3 by flowing the fluid F downstream from the water retaining valve 4 by a pressing force larger than the retention force, by an easy operation of closing the stopper valve 5.
The water retaining valve 4 is not limited to the one shown in
A water retaining valve 4b shown in
A water retaining valve 4c shown in
A water retaining valve 4d shown in
A water retaining valve 4e shown in
In this example, the widths L and W in
The angle θ shown in
Next, an arrangement and an operation of the stopper valve 5 are described. As described above, as far as the stopper valve 5 is capable of bringing the channel from an open state to a close state, various arrangements may be proposed. For instance, as shown in
Alternatively, the stopper valve 5 may be a stopper valve 5b having the arrangement as shown in e.g.
The stopper valve 5b has a portion where the cross section of the channel is reduced e.g. a narrow portion 505 where the downstream channel 23 is partially narrowed. A solid matter 506 is coated or adhered on e.g. an inner wall (position where flow of the fluid F to the narrow portion 505 is not obstructed) of the upstream channel with respect to the narrow portion 505. The solid matter 506 is e.g. a paraffin wax which is melted by being heated (the fluidity is increased). Predetermined heating means e.g. a heater 507 is provided at the site where the solid matter 506 is placed i.e. on the outer wall of the channel opposing to the solid matter 506 in a state that the heater 507 is mounted on a part 508 constituting the downstream channel 23 in contact with the part 508 to heat the solid matter 506.
As the solid matter 506 is heated into a melted state by the heater 507, the melted matter 506 migrates downstream along with the fluid F. When the melted matter 506 is migrated downstream beyond a heating area (see the dotted frames in the diagrams 502 and 504) of the heater 507, the temperature of the melted matter 506 is lowered and solidified into a solid matter 506′ at the narrow portion 505. Thereby, the fluid flow in the narrow portion 505 is blocked by the solid matter 506′ (the solid matter 506 which has been melted and then solidified), or the solid matter 506′ clogs the narrow portion 505, whereby the stopper valve 5b is brought to a close state. In order to properly perform the closing operation of the stopper valve 5b, it is necessary to set a relation between the solid matter 506 (the quantity, the kind of material, or the shape of the solid matter 506), the amount of heat (the kind or the output of the heater 507) to be applied to the solid matter 506, and the migrating distance of the solid matter 506 from the placed position of the solid matter 506 to the narrow portion 505 in a well-balanced state, in other words, obtain an optimal value based on e.g. an actual measurement result to be obtained in advance or the like.
Alternatively, the stopper valve 5 may be a stopper valve 5c having the arrangement as shown in e.g.
A pressure chamber 513 is provided on the opposite side of the channel (downstream channel 23) with respect to the spherical member 512. The pressure chamber 513 is filled with e.g. a liquid 514. Predetermined heating means e.g. a heater 515 is mounted on the pressure chamber 513. When the pressure chamber 513 is heated by the heater 515, the liquid 514 is vaporized, and the inner pressure of the pressure chamber 513 is increased. Increasing the inner pressure of the pressure chamber 513 pushes the spherical member 512, and as shown in
The stopper valve 5 may be a stopper valve 5d having the arrangement as shown in e.g.
The expandable member 525 has a predetermined shape e.g. a linear shape (in this example, a base end of the expandable member 525 has a helical shape), and one end of the expandable member 525 is connected (or contactable) with the spherical member 522. For instance, if the expandable member 525 in a contracted state as shown in
The stopper valve 5 may be a stopper valve 5e having the arrangement as shown in e.g.
When the expandable member 533 shown in the state of
The channel switching system 1 is applied to e.g. an analyzing system 100 as shown in
The analyzing system 100 is constructed in such a manner that the liquids are pushed toward the downstream-side cell dissolving section 101 by a driving liquid (e.g. water) activated by micro-pumps 102 through 105, respectively. A branching channel switching section 106 for switching the channel between a channel for discharging a waste liquid, and a channel for discharging a liquid containing DNA is provided at a downstream channel with respect to the cell dissolving section 101. The branching channel 2, the water retaining valve 4, and the stopper valve 5 in the channel switching system 1 correspond to the branching channel switching section 106; and the drive source 3 in the channel switching system 1 corresponds to the micro-pumps 102 through 105.
First, the dissolving solution and the sample are allowed to flow into the cell dissolving section 101, and the mixed solution is stirred in the cell dissolving section 101, which is heated by a heater or a like device. Thereby, cell membranes and the like in the sample are dissolved, and DNA eluted from the sample is adsorbed to the beads. Next, the cleaning solution is allowed to flow to wash away unwanted substances (e.g. cell membranes broken during elution of DNA). During the washing operation, the waste liquid is allowed to flow through the downstream channel 23, and discharged through the stopper valve 5 in a constantly close state. Subsequently, water is allowed to flow, with the cell dissolving section 101 being heated by the heater or the like, to elute the DNA adsorbed to the beads into the eluting solution, and the eluting solution containing the DNA is allowed to flow to the branching channel switching section 106. In performing this operation, switching the channel by the branching channel switching section 106 i.e. changing the stopper valve 5 from an open state to a close state to close the stopper valve 5 enables to discharge the liquid containing the eluted DNA through the downstream channel 22 via the water retaining valve 4 (in other words, extract the DNA).
As described above, the channel switching section 1 includes the branching channel 2 formed by branching a channel (upstream channel 21) at a branching point (branching portion 24); the drive source 3, disposed at a channel on an upstream side of the branching channel 2 with respect to the branching point, for pushing a fluid toward a downstream side by a predetermined pressing force; the stopper valve 5 (first valve), as a microvalve disposed at one of the branched channels i.e. the downstream channel 23, which is branched out from the branching channel at the downstream side with respect to the branching point, and operable to perform a closing operation to change the stopper valve 5 from an open state that the fluid flows through the one channel to a close state that the fluid flow is blocked; and the water retaining valve 4 (second valve), as a microvalve disposed at the other of the branched channels i.e. the downstream channel 22, which has a narrow portion 41 where the downstream channel 22 is partially narrowed, and is operable to retain the fluid by a predetermined retention force to keep the fluid from flowing toward the downstream side at the narrow portion 41 by a surface tension force.
In response to a closing operation of the stopper valve 5, the system is switched from a first condition that the stopper valve 5 is in an open state, and the fluid is allowed to flow from the upstream channel to the downstream channel 23 via the branching point by the drive source 3 by retaining the fluid at the water retaining valve 4 by the retention force to a second condition that the fluid is allowed to flow from the upstream channel 21 to the downstream channel 22 via the branching point by the drive source by flowing the fluid from the water retaining valve 4 toward the downstream side by the pressing force larger than the retention force.
In this way, changing the stopper valve 5 from an open state to a close state enables to switch the system from a condition that the fluid flows through the channel where the stopper valve 5 is mounted by blocking the flow at the water retaining valve 4 by the surface tension force to a condition that the fluid flows through the channel where the water retaining valve 4 is mounted by releasing the system from the condition that the flow is blocked at the water retaining valve 4. In other words, simply closing the stopper valve 5 enables to switch the channel. This enables to perform an operation of switching the branching channel with a simplified arrangement and easy control. Thereby, the easily producible and less costly channel switching system 1 can be realized.
The water retaining valve 4 includes the narrow portion 41, a first partial channel (channel portion 42a) adjacent to an upstream end of the narrow portion 41, and a second partial channel (channel portion 42b) adjacent to a downstream end of the narrow portion 41, wherein the first partial channel and the second partial channel are a part of the downstream channel 22. The fluid is allowed to flow from the second valve toward the downstream side when a pressure difference (P1−P2) between a first inner pressure P1 of the first partial channel and a second inner pressure P2 of the second partial channel exceeds the retention force, wherein the first inner pressure and the second inner pressure are derived from the pressing force. This enables to realize the water retaining valve 4 capable of retaining the fluid by the predetermined retention force to keep the fluid from flowing toward the downstream side at the narrow portion 41 by the surface tension force, with a simplified arrangement.
The narrow portion 41 (41a) is formed into a shape having a predetermined channel width smaller than the channel width of the downstream channel 22. This enables to simplify the arrangement of the narrow portion 41, and facilitate fabricating the water retaining valve 4.
The narrow portion (41b, 41c, 41d, 41e) is formed into a tapered shape or an arc shape. This enables to simplify the arrangement of the narrow portion 41, and facilitate fabricating the water retaining valve 4.
The water retaining valve 4 is formed into a shape that the depth of the narrow portion or a part of the narrow portion and/or a part of the other channel near the narrow portion is set smaller than the depth of the other portion of the branching channel in a direction orthogonal to the narrowing direction Q of the narrow portion (see the shaded portions in
The stopper valve 5 is provided with solidifying means (the Peltier element 52 shown in
The stopper valve 5 includes the narrow portion 505 where the downstream channel 23 is partially narrowed; the solid matter 506 disposed at the upstream side of the narrow portion 505 in the one channel, the solid matter 506 being melted by being heated, and solidified by being cooled; and the heater 507 for heating the solid matter 506, and a closing operation of the stopper valve 5 is performed by heating the solid matter 506 by the heater 507 to melt the solid matter 506, and allowing the melted matter 506 to flow into the solid matter 506′ to a position of the narrow portion 505 along with the fluid flowing through the one channel. This enables to easily realize the stopper valve 5 with a simplified arrangement of heating the solid matter 506 in the channel.
The stopper valve 5 includes migrating means (e.g. the pressure chamber 513, the liquid 514, and the heater 515 in
The migrating means includes a chamber (pressure chamber 513) filled with a liquid or a gas; and heating means (heater 515) for heating the chamber, and the blocking member is allowed to migrate inside the one channel by an inner pressure of the chamber, the inner pressure being increased by heating the chamber by the heating means. This enables to easily migrate the blocking member (spherical member 512) inside the one channel with a simplified arrangement of heating the chamber.
The migrating means includes the expandable member 525 (533) which is expanded by a heat; and heating means (heater 524) (heater 532 in the case of the expandable member 533) for heating the expandable member 525, and the blocking member is allowed to migrate inside the one channel by heating the expandable member by the heating means to expand the expandable member. This enables to easily migrate the blocking member inside the one channel with a simplified arrangement of heating the expandable member.
The expandable member 525, 533 is made of a shape memory alloy or a shape memory polymer. This enables to easily produce an expandable member operable to be expanded by a heat, with use of a shape memory alloy or a shape memory polymer.
In the foregoing, an embodiment of the invention has been described. The invention is not limited to the above, but the following modifications are applicable.
(A) The channel switching system 1 in this embodiment has a feature that, as shown in
In the above modification, when the stopper valve 5 is in an open state, a fluid F is allowed to flow through the downstream channel 23. When the stopper valve 5 is closed, the system is released from a condition that the flow is suspended by the water retaining valves 4, and the fluid F is allowed to flow through the downstream channels 22 and 22α. The number of branching i.e. the number of water retaining valves 4 and downstream channels corresponding to the water retaining valves 4 may be larger than three. In the case where a channel is branched into three or more channels, assuming that the downstream channel 23 (where the stopper valve 5 is mounted) is defined as one channel, the remaining two downstream channels 22 and 22α(where the water retaining valves 4 are mounted) are generically defined as the other channel. In this case, a single stopper valve 5 (and a single downstream channel 23) is provided, considering a difficulty in matching the timing of performing a closing operation. Alternatively, plural stopper valves 5 (and plural downstream channels 23) may be provided.
(B) Alternatively, a channel switching system 1b shown in
(C)
(D)
The water repellent portion 41g has a larger retention force, as the relative difference in contact angle between the water repellent portion 41g and an upstream area of the water repellent portion 41g is increased. In view of this, in
The foregoing embodiment and/or modifications mainly embrace the invention having the following arrangements.
A channel switching system according to an aspect of the invention includes a branching channel formed by branching a channel at a branching point; a drive source, disposed at a channel on an upstream side of the branching channel with respect to the branching point, for pushing a fluid toward a downstream side by a predetermined pressing force; a first valve, as a microvalve disposed at one of the channels branched out from the branching channel at the downstream side with respect to the branching point, operable to perform a closing operation to change the first valve from an open state that the fluid flows through the one channel to a close state that the fluid flow is blocked; and a second valve, as a microvalve disposed at the other of the channels branched out from the branching channel, operable to retain the fluid by a predetermined retention force to keep the fluid from flowing toward the downstream side by a surface tension force.
A channel switching system according to another aspect of the invention includes a branching channel formed by branching a channel at a branching point; a drive source, disposed at a channel on an upstream side of the branching channel with respect to the branching point, for pushing a fluid toward a downstream side by a predetermined pressing force; a first valve, as a microvalve disposed at one of the channels branched out from the branching channel at the downstream side with respect to the branching point, operable to perform a closing operation to change the first valve from an open state that the fluid flows through the one channel to a close state that the fluid flow is blocked; and a second valve, as a microvalve disposed at the other of the channels branched out from the branching channel, operable to retain the fluid by a predetermined retention force to keep the fluid from flowing toward the downstream side by a surface tension force, wherein in response to the closing operation of the first valve, the system is switched from a first condition that the first valve is in an open state, and the fluid is allowed to flow from the upstream channel to the one channel via the branching point by the drive source by retaining the fluid at the second valve by the retention force to a second condition that the fluid is allowed to flow from the upstream channel to the other channel via the branching point by the drive source by flowing the fluid from the second valve toward the downstream side by the pressing force larger than the retention force.
In the above arrangements, in response to the closing operation of the first valve, the system is switched from the first condition that the first valve is in an open state, and the fluid is allowed to flow from the upstream channel to the one channel via the branching point by the drive source by retaining the fluid at the second valve by the retention force to the second condition that the fluid is allowed to flow from the upstream channel to the other channel via the branching point by the drive source by flowing the fluid from the second valve toward the downstream side by the pressing force larger than the retention force.
In this way, changing the first valve from the open state to the close state enables to switch the system from the condition that the fluid flows through the channel (channel in the open state before the first valve is changed from the open state to the close state) where the first valve is mounted by blocking the flow at the second valve by the surface tension force to the condition that the fluid flows through the channel where the second valve is mounted by releasing the system from the condition that the flow is blocked at the second valve by the surface tension force. In other words, simply closing the first valve enables to switch the channel. This enables to perform an operation of switching the branching channel with a simplified arrangement and easy control. Thereby, the easily producible and less costly channel switching system can be realized.
In the above arrangement, preferably, the second valve may include a narrow portion where the other channel is partially narrowed. In this arrangement, preferably, the second valve may include the narrow portion, a first partial channel adjacent to an upstream end of the narrow portion, and a second partial channel adjacent to a downstream end of the narrow portion, the first partial channel and the second partial channel being a part of the other channel, and the fluid may be allowed to flow from the second valve toward the downstream side when a pressure difference between a first inner pressure of the first partial channel, and a second inner pressure of the second partial channel exceeds the retention force, the first inner pressure and the second inner pressure being derived from the pressing force.
The above arrangement enables to realize the second valve capable of retaining the fluid by the predetermined retention force to keep the fluid from flowing toward the downstream side at the narrow portion by the surface tension force, with a simplified arrangement.
In the above arrangement, preferably, the narrow portion may be formed into a shape having a predetermined channel width. This enables to simplify the arrangement of the narrow portion, and facilitate fabricating the second valve.
In the above arrangement, preferably, the narrow portion may be formed into a tapered shape or an arc shape. This enables to simplify the arrangement of the narrow portion, and facilitate fabricating the second valve.
In the above arrangement, preferably, the second valve may be formed into a shape that the depth of the narrow portion or a part of the narrow portion and/or a part of the other channel near the narrow portion is set smaller than the depth of the other portion of the branching channel in a direction orthogonal to the narrowing direction of the narrow portion. This enables to easily fabricate the second valve capable of securely retaining the fluid to keep the fluid from flowing toward the downstream side by the surface tension force, with a simplified arrangement.
In the above arrangement, preferably, the second valve may include a water repellent portion formed by partially subjecting the other channel to a water repellent treatment. This enables to fabricate the second valve capable of retaining the fluid by the predetermined retention force to keep the fluid from flowing toward the downstream side by the surface tension force, without forming a narrow portion.
In the above case, preferably, a part or a whole of the other channel other than the water repellent portion may be subjected to a hydrophilic treatment. This arrangement enables to increase the retention force of the water repellent portion.
In the above arrangement, preferably, the first valve may include solidifying means for solidifying the fluid in the one channel, and the first valve may perform the closing operation by solidifying the fluid by the solidifying means. This arrangement enables to easily realize the first valve for closing the channel by a simplified arrangement of solidifying the fluid in the channel.
In the above arrangement, preferably, the first valve may include a narrow portion where the one channel is partially narrowed, a solid matter disposed at the upstream side of the narrow portion in the one channel, the solid matter being melted by being heated and solidified by being cooled, and heating means for heating the solid matter, and the first valve may perform the closing operation by heating the solid matter by the heating means to melt the solid matter, and allowing the melted matter to flow to a position of the narrow portion along with the fluid flowing through the one channel to solidify the melted matter. This enables to easily realize the first valve for closing the channel with a simplified arrangement of heating the solid matter in the channel.
In the above arrangement, preferably, the first valve may include migrating means operable to migrate a predetermined blocking member for blocking the fluid flowing through the one channel inside the one channel, and the first valve may perform the closing operation by migrating the blocking member inside the one channel by the migrating means. This enables to easily realize the first valve for closing the channel with a simplified arrangement of migrating the blocking member inside the channel.
In the above arrangement, preferably, the migrating means may include a chamber filled with a liquid or a gas, and heating means for heating the chamber, and the blocking member may be migrated inside the one channel by an inner pressure of the chamber, the inner pressure being increased by heating the chamber by the heating means. This enables to easily realize the arrangement of migrating the blocking member inside the one channel with a simplified arrangement of heating the chamber.
In the above arrangement, preferably, the migrating means may include an expandable member which is expanded by a heat, and heating means for heating the expandable member, and the blocking member may be migrated inside the one channel by heating the expandable member by the heating means to expand the expandable member. This enables to easily realize the arrangement of migrating the blocking member inside the one channel with a simplified arrangement of heating the expandable member.
In the above arrangement, preferably, the expandable member may be made of a shape memory alloy or a shape memory polymer. This enables to easily produce an expandable member operable to be expanded by a heat, with use of a shape memory alloy or a shape memory polymer.
Number | Date | Country | Kind |
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2007-047041 | Feb 2007 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/052959 | 2/21/2008 | WO | 00 | 8/26/2009 |