Patent Application
20230408598
The present application relates to a technique for leveling characteristics of a used secondary battery.
A technique is described for determining whether a used secondary battery is applicable to reconfiguration of an assembled battery, and a reconfiguration method of the assembled battery using the technique.
The technique described acquires an AC internal resistance value of a used secondary battery, compares the AC internal resistance value with a threshold value, and determines application to a reconfigured product.
If the technique described can be applied to the reconfigured product, the used secondary battery is used as an assembled battery reconfigured product. If the technique described cannot be applied to the reconfigured product, the used secondary battery is not used as the assembled battery reconfigured product.
The present application relates to a technique for leveling characteristics of a used secondary battery.
However, in the technique described in the Background section, when an assembled battery is reconfigured with a plurality of used secondary batteries determined to be applicable, degradation states vary among the plurality of used secondary batteries constituting the assembled battery. In this case, in the reconfigured assembled battery, performance of the assembled battery is limited to the used secondary battery in the most advanced degradation state.
For example, a used secondary battery in the most advanced degradation state is more overused than other used secondary batteries. For this reason, in the reconfigured assembled battery, there arises a problem that the degradation of the used secondary battery in the most advanced degradation state further progresses.
Therefore, the present application relates to providing a technique for reconfiguring an assembled battery using a plurality of used secondary batteries in almost the same degradation state.
A characteristic leveling method of the present application, in an embodiment, includes the steps of: assigning identification information to each of a plurality of used secondary batteries; measuring intrinsic parameters of the plurality of used secondary batteries; calculating degradation degrees of the plurality of used secondary batteries from the intrinsic parameters of the plurality of used secondary batteries and a parameter in a brand-new state of the used secondary battery; determining a target degradation degree adapted to the degradation degrees of the plurality of used secondary batteries; determining an aging condition for each of the plurality of used secondary batteries that sets the degradation degrees of the plurality of used secondary batteries as the target degradation degree; and aging the plurality of used secondary batteries according to the aging condition for each of the plurality of used secondary batteries.
In this method, the degradation degrees of the plurality of used secondary batteries are matched with the target degradation degree according to an embodiment.
According to the present application, in an embodiment, the assembled battery can be reconfigured using the plurality of used secondary batteries in almost the same degradation state.
The present application generally relates to a technique for leveling characteristics of a used secondary battery and will be described below in further detail according to an embodiment.
A characteristic leveling technique for a used secondary battery according to an embodiment will be described in further detail including with reference to the figures. For example,
In an embodiment, an aspect is shown in which six used secondary batteries are inserted, and an assembled battery including the six used secondary batteries is reconfigured with the same degradation degree. The number of used secondary batteries to be inserted and the number of used secondary batteries constituting the assembled battery are not limited thereto. As long as the number of the used secondary batteries to be inserted is the same as the number of the used secondary batteries constituting the assembled battery, other numbers may be used.
As illustrated in
The ID assignment unit 11 assigns an ID which is solid identification information to the plurality of inserted used secondary batteries 901 to 906 (used secondary battery 901, used secondary battery 902, used secondary battery 903, used secondary battery 904, used secondary battery 905, and used secondary battery 906).
For example, as illustrated in
For example, the plurality of used secondary batteries 901 to 906 are arranged in a case and conveyed. In housing portions of the plurality of used secondary batteries 901 to 906 in the case, an element capable of storing an ID such as an IC tag is installed corresponding to each housing portion. As a result, the characteristic leveling apparatus 10 can convey the plurality of used secondary batteries 901 to 906 and ID 1 to ID 6, which are in association with each other, in the subsequent processing of each functional unit.
The ID assignment unit 11 sends the plurality of used secondary batteries 901 to 906 to which the respective ID 1 to ID 6 are assigned to the parameter measurement unit 12. The ID assignment unit 11 corresponds to an “identification number assignment unit” of the present technology.
The parameter measurement unit 12 measures intrinsic parameters of the plurality of used secondary batteries 901 to 906. The intrinsic parameter is, for example, an effective capacitance value, an internal resistance value, a charge-discharge curve describing a change in voltage during discharging or charging with a constant current, or the like.
Such an intrinsic parameter can be measured, for example, by disposing an electrode in the housing portions of the plurality of used secondary batteries 901 to 906. The intrinsic parameter may be measured by a separately installed intrinsic parameter measurement device.
The parameter measurement unit 12 sends the plurality of used secondary batteries 901 to 906 for which the intrinsic parameters have been measured to the degradation degree calculation unit 13.
The degradation degree calculation unit 13 stores the intrinsic parameter of a brand new secondary battery of the same type as the plurality of used secondary batteries 901 to 906. The degradation degree calculation unit 13 compares the intrinsic parameters of the plurality of used secondary batteries 901 to 906 measured by the parameter measurement unit 12 with the intrinsic parameter of the brand new one, and calculates the degradation degree of the plurality of used secondary batteries 901 to 906. For example, SOH is used as the degradation degree.
The degradation degree calculation unit 13 associates the calculated degradation degrees of the plurality of used secondary batteries 901 to 906 with ID 1 to ID 6 and outputs the degradation degrees to the target degradation degree determination unit 14. The degradation degree calculation unit 13 sends the plurality of used secondary batteries 901 to 906 to the aging processing unit 16.
The target degradation degree determination unit 14 determines a target degradation degree DL suitable for the degradation degrees of the plurality of used secondary batteries 901 to 906. More specifically, the target degradation degree determination unit 14 detects the lowest degradation degree from the degradation degrees of the plurality of used secondary batteries 901 to 906. That is, the target degradation degree determination unit 14 detects the degradation degree of the used secondary battery in the most advanced degradation state. As illustrated in
The target degradation degree determination unit 14 outputs the target degradation degree DL to the aging condition determination unit 15. Furthermore, the target degradation degree determination unit 14 associates the degradation degrees of the plurality of used secondary batteries 901 to 906 with ID 1 to ID 6 and outputs the degradation degrees to the aging condition determination unit 15.
The aging condition determination unit 15 determines the aging condition using the degradation degree of the plurality of used secondary batteries 901 to 906, the target degradation degree DL, and the degradation curve of the used secondary battery as illustrated in
The degradation curve represents time characteristics of the degradation degree. In other words, the degradation curve represents a change amount (degradation rate) of the degradation degree of the used secondary battery per unit time. As indicated by the degradation curve, the degradation rate is determined by the applied voltage (aging voltage) and the ambient temperature (aging temperature), and the degradation amount is determined by the applied voltage, the ambient temperature, and the aging time.
Therefore, the aging condition determination unit 15 calculates the degradation rate from the degradation curve, and determines the aging voltage, the aging temperature, and the aging time so as to advance to a desired degradation degree based on the degradation rate.
At this time, the aging condition determination unit 15 fixes and sets at least one of the aging voltage, the aging temperature, and the aging time. For example, the aging condition determination unit 15 fixes the aging temperature and the aging time to the plurality of used secondary batteries 901 to 906, and adjusts and sets the aging voltage for each of the plurality of used secondary batteries 901 to 906. As described above, by fixing the aging temperature and the aging time, the aging processing may be performed on the plurality of used secondary batteries 901 to 906 in the same time in one aging furnace. Accordingly, the aging processing can be easily performed.
The aging condition determination unit 15 provides the aging processing unit 16 with the aging condition for each of the plurality of used secondary batteries 901 to 906.
The aging processing unit 16 is, for example, an aging furnace. The aging processing unit 16 ages the plurality of used secondary batteries 901 to 906 under the aging condition given from the aging condition determination unit 15.
Since the aging condition is determined according to the degradation degree and the target degradation degree DL for each of the plurality of used secondary batteries 901 to 906, the degradation degrees of the plurality of used secondary batteries 901 to 906 after the aging processing are substantially the same in the target degradation degree DL.
As a result, the characteristic leveling apparatus 10 can send the plurality of used secondary batteries in almost the same degradation state. Therefore, the assembled battery can be reconfigured using the plurality of used secondary batteries in almost the same degradation state.
In the present embodiment, the target degradation degree DL is matched with the lowest degradation degree. However, the target degradation degree DL may be set to be lower than the lowest degradation degree.
In the present embodiment, an aspect in which all the used secondary batteries 901 to 906 are subjected to the aging processing has been described. However, the used secondary battery having the same degradation degree as the target degradation degree DL may not be subjected to the aging processing.
The ID assignment unit 11 of the characteristic leveling apparatus 10 assigns ID 1 to ID 6 respectively to the plurality of used secondary batteries 901 to 906 (S11).
The parameter measurement unit 12 of the characteristic leveling apparatus 10 measures the intrinsic parameters of the plurality of used secondary batteries 901 to 906 (S12).
The degradation degree calculation unit 13 of the characteristic leveling apparatus 10 calculates each degradation degree from the intrinsic parameters of the plurality of used secondary batteries 901 to 906 (S13).
The target degradation degree determination unit 14 of the characteristic leveling apparatus 10 determines the target degradation degree DL from the degradation degrees of the plurality of used secondary batteries 901 to 906 (S14).
The aging condition determination unit 15 of the characteristic leveling apparatus 10 determines the aging condition for each of the plurality of used secondary batteries 901 to 906 using the degradation degrees of the plurality of used secondary batteries 901 to 906, the target degradation degree DL, and the degradation curve (S15).
The aging processing unit 16 of the characteristic leveling apparatus 10 performs the aging processing on the plurality of used secondary batteries 901 to 906 under the aging condition determined for each of the plurality of used secondary batteries 901 to 906 (S16).
By using such a method, the degradation states of the plurality of used secondary batteries can be made almost the same. Therefore, the assembled battery can be reconfigured using the plurality of used secondary batteries in almost the same degradation state.
A characteristic leveling technique for a used secondary battery according to another embodiment of the present application will be described with reference to the drawings. The characteristic leveling technique for the used secondary battery according to another embodiment is different from the characteristic leveling technique for the used secondary battery according to an embodiment described above in that the used secondary batteries of the number that can reconfigure a plurality of assembled batteries are processed. For example, in the example of the present embodiment, a case is shown in which the used secondary batteries of the number (24) that can reconfigure four sets of assembled batteries with six IDs are processed. In the following description, the description of a portion to be subjected to the same process as the characteristic smoothing technique for the used secondary battery of an embodiment previously described will be simplified or omitted.
As illustrated in
The ID assignment unit 11 assigns ID 1 to ID 24 to a plurality of used secondary batteries 901 to 924 (see
The degradation degree calculation unit 13 calculates the degradation degrees of the plurality of used secondary batteries 901 to 924 (see
The grouping processing unit 17 sorts the plurality of used secondary batteries 901 to 924 into a plurality of groups GRPA, GRPB, GRPC, and GRPD according to the degradation degree (see
For example, in the present embodiment, since the assembled battery is reconfigured with six batteries, six degradation degrees in terms of the degradation degree and six batteries in terms of the used secondary battery are sorted into the groups in descending order of the degradation degree (in the order in which the degradation state does not progress). The sorting here is processing for data, and it is not necessary to move the arrangement of the used secondary batteries 901 to 924.
In the case of
The grouping processing unit 17 sends the plurality of used secondary batteries 901 to 924 to the aging processing unit 16.
The grouping processing unit 17 associates ID 1 to ID 24 of the plurality of used secondary batteries 901 to 924 and the degradation degrees of the plurality of used secondary batteries 901 to 924 with group identification information of the sorted groups GRPA, GRPB, GRPC, and GRPD and outputs the degradation degrees to the target degradation degree determination unit 14A.
The target degradation degree determination unit 14A determines the target degradation degrees DLA, DLB, DLC, and DLD for each of the groups GRPA, GRPB, GRPC, and GRPD.
More specifically, the target degradation degree determination unit 14A detects the lowest degradation degree from the degradation degrees of the plurality of used secondary batteries in the group. Then, the target degradation degree determination unit 14A determines the lowest degradation degree as the target degradation degree DL of the group.
For example, as illustrated in
The target degradation degree determination unit 14A outputs ID 1 to ID 24 of the plurality of used secondary batteries 901 to 924, the degradation degrees of the plurality of used secondary batteries 901 to 924, the group identification information (groups GRPA, GRPB, GRPC, and GRPD), and the target degradation degrees DLA, DLB, DLC, and DLD for each group to the aging condition determination unit 15A.
The aging condition determination unit 15A determines the aging condition for each of the plurality of used secondary batteries 901 to 924 by using ID 1 to ID 24 of the plurality of used secondary batteries 901 to 924, the degradation degrees of the plurality of used secondary batteries 901 to 924, the group identification information (groups GRPA, GRPB, GRPC, and GRPD), and the target degradation degrees DLA, DLB, DLC, and DLD for each group.
For example, for the plurality of used secondary batteries 901, 908, 911, 912, 914, and 917 belonging to the group GRPA, the aging condition determination unit 15A determines the aging condition of each of the plurality of used secondary batteries 901, 908, 911, 912, 914, and 917 by using each degradation degree and the target degradation degree DLA of the group GRPA. The same applies to the groups GRPB, GRPC, and GRPD, and the description thereof will be omitted.
The aging condition determination unit 15A associates the aging condition determined for each of the plurality of used secondary batteries 901 to 924 with ID 1 to ID 24 and gives the aging condition to the aging processing unit 16.
The aging processing unit 16 ages the plurality of used secondary batteries 901 to 924 under the aging condition given from the aging condition determination unit 15. As a result, as illustrated in
Thereafter, the plurality of used secondary batteries in units of groups are used for reconfiguring one assembled battery.
With such a configuration and processing, in the characteristic leveling apparatus 10A, for the plurality of assembled batteries, in the degradation degrees of the plurality of used secondary batteries reconstituting each assembled battery, the degradation states can be made almost the same for each group (see
In addition, with this configuration and processing, the characteristic leveling apparatus 10A determines the target degradation degree for each group, so that all the used secondary batteries do not have to have the same degradation degree. For example, in the above example, the characteristic leveling apparatus 10A may not match the degradation degrees of the plurality of used secondary batteries of the group GRPA with the target degradation degree of the group GRPD having the highest degradation degree. As a result, the characteristic leveling apparatus can reconfigure the assembled battery while making the degradation degree the same in units of assembled batteries without unnecessarily excessively degrading the used secondary battery.
The characteristic leveling apparatus 10A may include a display that displays the group information of the plurality of used secondary batteries 901 to 924 at an exit of the aging processing unit 16. For example, the characteristic leveling apparatus 10A displays each group identification information in a superimposed manner on an image in which the plurality of used secondary batteries 901 to 924 are arranged. As a result, the operator can easily determine the group to which the plurality of used secondary batteries 901 to 924 belong.
The characteristic leveling apparatus 10A may include a group-wise carrying-out mechanism at a subsequent stage of the aging processing unit 16. In this case, the group-wise carrying-out mechanism refers to the group identification information, and picks up and carries out the plurality of used secondary batteries 901 to 924 for each group. Thus, the operator can easily reconfigure the assembled battery. In addition, the characteristic leveling apparatus 10A may include herein a reconfiguration mechanism for the assembled battery.
The ID assignment unit 11 of the characteristic leveling apparatus 10A assigns ID 1 to ID 24 respectively to the plurality of used secondary batteries 901 to 924 (S11).
The parameter measurement unit 12 of the characteristic leveling apparatus 10A measures the intrinsic parameters of the plurality of used secondary batteries 901 to 924 (S12).
The degradation degree calculation unit 13 of the characteristic leveling apparatus 10A calculates each degradation degree from the intrinsic parameters of the plurality of used secondary batteries 901 to 924 (S13).
The grouping processing unit 17 of the characteristic leveling apparatus 10A sorts the plurality of used secondary batteries 901 to 924 into the plurality of groups GRPA, GRPB, GRPC, and GRPD according to the degradation degree (S21).
The target degradation degree determination unit 14A of the characteristic leveling apparatus 10A determines the target degradation degrees DLA, DLB, DLC, and DLD for each of the groups GRPA, GRPB, GRPC, and GRPD for the plurality of used secondary batteries 901 to 924 (S22).
The aging condition determination unit 15A of the characteristic leveling apparatus 10A determines the aging condition for each of the plurality of used secondary batteries 901 to 924 using the degradation degrees of the plurality of used secondary batteries 901 to 924, the target degradation degrees DLA, DLB, DLC, and DLD for each of the groups GRPA, GRPB, GRPC, and GRPD, and the degradation curve (S23).
The aging processing unit 16 of the characteristic leveling apparatus 10A performs the aging processing on the plurality of used secondary batteries 901 to 924 under the aging condition determined for each of the plurality of used secondary batteries 901 to 924 (S16)
By using such a method, the degradation states of the plurality of used secondary batteries constituting the plurality of assembled batteries can be made almost the same for each group. Therefore, the plurality of assembled batteries can be reconfigured using the plurality of used secondary batteries in almost the same degradation state.
It should be appreciated that various changes and modifications to the embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present subject matter and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-067277 | Apr 2021 | JP | national |
The present application is a continuation of PCT patent application no. PCT/JP2022/000361, filed on Jan. 7, 2022, which claims priority to Japanese patent application no. 2021-067277, filed on Apr. 12, 2021, the entire contents of which are herein incorporated by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2022/000361 | Jan 2022 | US |
| Child | 18237767 | US |
