The present invention relates in particular to a characteristic measuring device that performs a measurement on a test specimen (for example, an anti-vibration rubber and an anti-vibration component) for applications such as for automobiles with a predetermined pre-load being applied to the test specimen for its dynamic characteristics, durability, and the like, under a high load condition.
In recent years, in addition to vehicles with a traditional gasoline engine, a hybrid-type vehicle and an electric vehicle that use rotating force of an electric motor (hereinafter referred to as “electric vehicle or the like”) have rapidly become popular. The vibration range of the electric motor extends to a higher frequency range than the vibration range of a traditional reciprocating engine.
Generally, for a characteristic test performed on a test specimen for use in such an electric vehicle or the like, it is necessary to measure a load or the like caused by vibration (displacement or acceleration) input from outside while a predetermined load (hereinafter referred to as “pre-load”) is being applied to the test specimen, assuming conditions of an actual vehicle.
For example, Patent Literature 1 (i.e., Japanese Patent Laid-Open No. 2014-006056, in particular, see
As illustrated in
Specifically, the support part 620 in the prior-art characteristic measuring device includes the air spring 623, a stopper 625, and the fastening mechanism 700, which are in closed state, between the middle surface plate 622 and the reaction-force section 624. The fastening mechanism 700 includes an actuator 710 fixed to a lower surface of the reaction-force section 624 and a catch member 720 fixed to an upper surface of the middle surface plate 622. The actuator 710 includes a cylinder 711 fixed to the lower surface of the reaction-force section 624 and a movable section 712 that includes a lower large-diameter portion 712a and an upper large-diameter portion 712b. Here, the lower large-diameter portion 712a of the movable section 712 is capable of being caught by the catch member 720, while the upper large-diameter portion 712b of the movable section 712 is contained in the cylinder 711.
First, when a transition is to be made from the fixed state to the floating-mass state (from
Next, when a transition is to be made from the floating-mass state to the fixed state (from
As can be seen, during switching between the floating-mass state and the fixed state, the height position of the reaction-force section 624 varies relative to the middle surface plate 622. In addition, in the fixed state (see
To solve the problem of the prior art (pre-load variation), it is necessary to perform a process of adjusting the distance between paired attachment jigs that support the test specimen in the up-down direction every time switching occurs between the floating-mass state and the fixed state, which leads to a waste of time and is laborious.
An object of the present invention is to provide a characteristic measuring device capable of smoothly switch between the floating-mass state and the fixed state, while a predetermined pre-load is maintained.
To solve the problem described above, there is provided a characteristic measuring device, including: a base part; a support part mounted on an upper portion of the base part; and a measurement part arranged between the base part and the support part, with a test specimen being attached to the measurement part, wherein the support part includes: a middle surface plate fixed to the base part; a reaction-force section that functions as a weight; and an air spring and a double fastening mechanism each arranged between the middle surface plate and the reaction-force section, the air spring and the double fastening mechanism support the reaction-force section such that a height of the reaction-force section is not varied in both a floating-mass state and a fixed state to maintain a predetermined pre-load to the test specimen, and the double fastening mechanism includes: a first actuator fixed to the reaction-force section; and a second actuator fixed to the middle surface plate, and wherein the reaction-force section is not supported by the first actuator and the second actuator in the floating-mass state and supported by the first actuator and the second actuator in the fixed state.
The characteristic measuring device may be such that the first actuator includes a first movable section that is contactable with and separable from a lower surface of the reaction-force section, the second actuator includes a second movable section that passes through the reaction-force section and the first movable section, the second movable section including an engagement portion that is contactable with and separable from a lower end of the first movable section, and in the floating-mass state, an upper end and the lower end of the first movable section are spaced apart in an axial direction from the reaction-force section and the second movable section respectively, and in the fixed state, the upper end and the lower end of the first movable section are in abutment against the reaction-force section and the second movable section respectively.
The characteristic measuring device may be such that, in a temporary fixed state between the floating-mass state and the fixed state, the air spring and the double fastening mechanism support the reaction-force section such that the height of the reaction-force section is not varied, and the reaction-force section is supported by only the first actuator in the temporary fixed state.
The characteristic measuring device may be such that the first actuator includes a first movable section that is contactable with and separable from the lower surface of the reaction-force section, and the second actuator includes a second movable section that passes through the reaction-force section and the first movable section, the second movable section including an engagement portion that is contactable with and separable from the lower end of the first movable section, and in the temporary fixed state, by causing the upper end of the first movable section to abut against the reaction-force section and causing the lower end of the first movable section to be spaced apart from the second movable section, the reaction-force section is supported such that the height of the reaction-force section is not varied relative to the middle surface plate.
The characteristic measuring device may be such that it further includes a reaction-force-section height-holding means that includes a displacement detector configured to measure displacement of the reaction-force section at least in the floating-mass state, the reaction-force-section height-holding means being configured to control supply pressure to the air spring based on a displacement signal measured by the displacement detector.
According to the present invention, a characteristic measuring device capable of smoothly switching between the floating-mass state and the fixed state, while a predetermined pre-load is maintained can be provided.
An embodiment of the present invention will be described in detail with reference to
In the description of the specification and claims, “upper” and “lower” correspond to up and down in
An example of a characteristic measuring device 100 according to an embodiment of the present invention will be described with reference to
The characteristic measuring device 100 includes a base part 110, a support part 120, which is mounted on the upper portion of the base part 110 and which supports a reaction-force section 124 that functions as a weight via a support-part air spring (air spring) 123 and a double fastening mechanism 200, in a state such as the floating-mass state and the fixed state, a measurement part 130 arranged between the base part 110 and the support part 120, and a control system (not illustrated). The components of the characteristic measuring device 100 will now be described one by one.
The base part 110 includes a leg section 111, a base-part air spring 112, a base frame section 113, and an electrodynamic vibration generator 114.
There are four leg sections 111 arranged at positions touching the ground to secure the characteristic measuring device 100 to the ground.
Four base-part air springs 112 are arranged, each of which is an elastic body and mounted on the upper portion of each of four leg sections 111. Providing the base-part air spring 112 makes it possible to prevent vibration to be transmitted between the ground and the characteristic measuring device 100 during a vibration test.
The base frame section 113 has a relatively large mass made of a metal such as iron, and has a substantially square plate shape in plan view and includes, at a center portion, an opening 113a that has a diameter that increases stepwise toward the lower portion. The base frame section 113 is installed such that the upper surface of the base frame section 113 becomes horizontal via the base-part air spring 112.
The electrodynamic vibration generator 114 is fixed to the base frame section 113 with its upper portion being contained in the opening 113a of the base frame section 113. The electrodynamic vibration generator 114 is electrically connected to the control system and drives an electrodynamic-vibration-generator shaking table 134 installed on the upper portion of the electrodynamic vibration generator 114. With its sufficient mass in addition to the base frame section 113, the electrodynamic vibration generator 114 also serves to prevent vibration transmission as with the base-part air spring 112.
The base part 110 in the embodiment has been described such that the base-part air springs 112 are arranged between four leg sections 111 and the base frame section 113 and the lower portions of the leg sections 111 are secured to the ground. However, this is not a limitation, and for example, the base part 110 may take any form provided that transmission of vibration is prevented, and the base part can tolerate external factors such as an earthquake.
The support part 120 includes a column 121, a middle surface plate 122, the support-part air spring 123, the double fastening mechanism 200, and the reaction-force section 124.
Four columns 121 are arranged, each of which is fixed to the base frame section 113 at the lower portion, and fixed to the middle surface plate 122 at the upper portion. The column 121 in the embodiment is extendable/contractable in an axial direction, and when extended in an axial direction, for example, it is possible to perform measurement of the measurement part 130 contained in a thermostatic bath and to perform measurement of a large sized test specimen 132.
The middle surface plate 122 has a frame-like shape in plan view, and includes a through portion 122a at a center portion. In the middle surface plate 122, the double fastening mechanism 200 is arranged at a corner, and two support-part air springs 123 are arranged along each side that connects corners. The embodiment has been described such that the double fastening mechanism 200 and the support-part air spring 123 are arranged on the corner and the side of the middle surface plate 122 respectively. However, this is not a limitation, and for example, there may be the support-part air spring 123 and the double fastening mechanism 200 arranged on the corner and the side of middle surface plate 122 respectively.
The support-part air spring 123 is an elastic body arranged between the middle surface plate 122 and the reaction-force section 124. The support-part air spring 123 can be placed in the floating-mass state in which vibration caused by resonance or the like is blocked from transmitting between the base part 110 and the reaction-force section 124 under a condition such as high-frequency vibration. In the embodiment, adoption of 8 support-part air springs 123 has been shown for the purpose of explanation. However, this is not a limitation, and any number of support-part air springs 123 may be adopted provided that the floating-mass state can be constituted.
The double fastening mechanism 200 is arranged between the middle surface plate 122 and the reaction-force section 124, and includes two actuators (see a first actuator 210 and a second actuator 220 in
The reaction-force section 124 functions as a weight, and the lower portion thereof is inserted in the through portion 122a of the middle surface plate 122. Since the resonance frequency of the reaction-force section 124 should be at a frequency higher than a measurement range to be measured, the reaction-force section 124 is set to have a relatively large mass (for example, 1500 kg or more).
The measurement part 130 includes paired attachment jigs 131, a test specimen 132, a load washer 133, and an electrodynamic-vibration-generator shaking table 134.
The paired attachment jigs 131 include an upper attachment jig 131a installed below the reaction-force section 124 and a lower attachment jig 131b installed above the electrodynamic-vibration-generator shaking table 134.
The test specimen 132 is an anti-vibration rubber including a phase element such as an anti-vibration rubber with mass and a liquid-filled anti-vibration rubber for applications such as for automobiles. The test specimen 132 is subjected to measurement while being clamped between the paired attachment jigs 131. Although the test specimen 132 in the embodiment has been described as an anti-vibration rubber for applications such as for automobiles, this is not a limitation, and it may be a general industrial rubber.
The load washer 133 is arranged on the upper side of the test specimen 132 via the upper attachment jig 131a. The load washer 133 is a piezoelectric element of high rigidity, and is configured here as a dynamic load instrument for measuring a dynamic load applied to the test specimen 132 for its rapid response speed and a small measurement threshold.
The electrodynamic-vibration-generator shaking table 134 is installed on the upper portion of the electrodynamic vibration generator 114, and is controlled by the control system. A diaphragm (not illustrated) and a coil section (not illustrated) are directly connected to the electrodynamic-vibration-generator shaking table 134, a surrounding AC magnetic field is arranged, and the electrodynamic-vibration-generator shaking table 134 is driven by applying an AC current to the coil. Although the vibration frequency range of the electrodynamic vibration generator 114 in the embodiment is up to 3 kHz, this is not a limitation, and it may be, for example, 3 kHz or more.
Although not illustrated, the control system includes primarily a main controller and a power amplifier housing.
The main controller controls the characteristic measuring device 100 and is connected to a power supply and the characteristic measuring device 100 via a starter and an operating line respectively. The main controller includes primarily a main servo controller, a charge amplifier, a vibration-generator control panel, an uninterruptible power system, a user interface, and the like. Signals indicative of dynamic load, displacement, and the like are input to the main servo controller from various sensors of the characteristic measuring device 100, and various measurement and calculation are performed.
The power amplifier housing is controlled by signals from the vibration-generator control panel of the main controller and, for example, controls operation of the electrodynamic-vibration-generator shaking table 134 of the electrodynamic vibration generator 114 of the characteristic measuring device 100.
Detailed configuration of the double fastening mechanism 200 will be described with reference to
The double fastening mechanism 200 includes the first actuator 210 and the second actuator 220.
The first actuator 210 includes a first cylinder 211, a first movable section 212 contained in the first cylinder 211, a first hydraulic oil feeding/discharging path 213, a first biasing means 214 that biases the first movable section 212 downward, a fixing portion 212g fixed to the lower end of the first movable section 212 for supporting the lower side of the first biasing means 214.
The first cylinder 211 is a hollow cylindrical member fixed to the upper portion of the middle surface plate 122, and has a stepwise inner circumferential surface extending therethrough along the direction of an axis C. An upper end small-diameter portion 211a, a first piston containing portion 211b, a lower guide portion 211c, and a first spring containing portion 211d are continuously formed on the inner circumferential surface from the upper side toward the lower side such that the diameter increases and decreases in a repeated manner. The middle surface plate 122 also has a recess 122b formed thereon continuously with the inner circumferential surface of the first cylinder 211.
The first movable section 212 is a hollow cylindrical member contained in the first cylinder 211 and the recess 122b of the middle surface plate 122, and includes a through hole 212a extending therethrough at a uniform diameter along the direction of the axis C and a stepwise outer circumferential surface. An upper shaft portion 212b and a first piston portion 212c, which have a diameter that increases sequentially, and a step portion 212d, a lower shaft portion 212e, and a spring abutting portion 212f, which have a diameter that decreases sequentially, are continuously formed on the outer circumferential surface from the upper side toward the lower side.
Here, an arrangement relationship between the first movable section 212 and the first cylinder 211 will be described. First, a gap is formed in a radial direction between the upper shaft portion 212b and the upper end small-diameter portion 211a. Predetermined gaps are formed in a radial direction between the step portion 212d and the first piston containing portion 211b, as well as between the spring abutting portion 212f and the first spring containing portion 211d to define a first closed space S1 and a space for containing the first biasing means 214, respectively, details of which will be described later. Furthermore, minute gaps are formed between the first piston portion 212c and the first piston containing portion 211b, as well as between the lower shaft portion 212e and the lower guide portion 211c to allow a relative slide in the direction of the axis C.
The first hydraulic oil feeding/discharging path 213 extends through from the outer circumferential surface to the inner circumferential surface of the first cylinder 211, and makes it possible to supply, discharge, and maintain a drive fluid in the first closed space S1 defined by the first cylinder 211 and the first movable section 212 by being switched between a communicating state in which supply or discharge is enabled and a non-communicating state.
As illustrated in
The first biasing means 214 is formed of, for example, a belleville spring, is contained in the first spring containing portion 211d and the recess 122b of the middle surface plate 122, and is clamped in the direction of the axis C by the lower guide portion 211c and the fixing member 215 fixed to the lower end portion of the first movable section 212. In this way, the first movable section 212 is normally biased downward by the first biasing means 214. Accordingly, when the first hydraulic oil feeding/discharging path 213 is in the communicating state in which discharge is enabled, the drive fluid is discharged from the first closed space S1, so that the first movable section 212 is arranged at a position where it is spaced apart downward from the reaction-force section 124. On the other hand, when the first hydraulic oil feeding/discharging path 213 is in the communicating state in which supply is enabled, a hydraulic pressure of the drive fluid that is large enough to overcome a resultant force of a biasing force of the first biasing means 214 and the self-weight of the first movable section 212 is supplied to the first closed space S1, so that the first movable section 212 is arranged at a position where it abuts against the reaction-force section 124.
The second actuator 220 includes a second cylinder 221, a second movable section 222 contained in the second cylinder 221, a second hydraulic oil feeding/discharging path 223, a second biasing means 224 that biases the second movable section 222 downward.
The second cylinder 221 is a hollow cylindrical member fixed to the upper portion of a flange portion 124a of the reaction-force section 124, and has a stepwise inner circumferential surface extending therethrough along the direction of the axis C. A communicating hole 221a, a second spring containing portion 221b, and a second piston containing portion 221c, which have a diameter that increases sequentially, and a lower end guide portion 221d, which has a diameter that decreases, are continuously formed on the inner circumferential surface from the upper side toward the lower side. On the flange portion 124a of the reaction-force section 124, an insertion hole 124b extending at a uniform diameter along the direction of the axis C is also formed continuously with the inner circumferential surface of the second cylinder 221.
The second movable section 222 is a solid columnar member extending at a uniform diameter along the direction of the axis C, and includes a shaft portion 222a inserted in both the insertion hole 124b of the flange portion 124a and the through hole 212a of the first movable section 212, a second piston portion 222b that is provided on the upper end of the shaft portion 222a with a large diameter and that is contained in the second cylinder 221, and an engagement portion 222c that is formed on the lower end of the shaft portion 222a with a large diameter and that is contained in the recess 122b of the middle surface plate 122.
Here, an arrangement relationship among the second movable section 222, the second cylinder 221, the flange portion 124a, and the first movable section 212 will be described. First, minute gaps are formed between the second piston portion 222b and the second piston containing portion 221c, as well as between the shaft portion 222a and the lower end guide portion 221d to allow a relative slide in the direction of the axis C. A gap is also formed in a radial direction between the shaft portion 222a and the insertion hole 124b, as well as between the shaft portion 222a and the through hole 212a.
The second hydraulic oil feeding/discharging path 223 extends through from the outer circumferential surface of the second cylinder 221 to the inner circumferential surface, and makes it possible to supply, discharge, and maintain the drive fluid in a second closed space S2 defined by the second cylinder 221 and the second movable section 222 by being switched between a communicating state in which supply or discharge is enabled and a non-communicating state. By controlling the hydraulic pressure of the drive fluid through the second hydraulic oil feeding/discharging path 223, the second movable section 222 is caused to move to a desired position in the direction of the axis C, so that the second movable section 222 can be brought into contact with and separated from the first movable section 212.
The second biasing means 224 is formed of, for example, a coil spring, is contained in the second cylinder 221, and is clamped in the direction of the axis C by the second spring containing portion 221b and a spring receiving portion 222b1 provided on the second piston portion 222b. In this way, the second movable section 222 is normally biased downward by the second biasing means 224. Accordingly, when the second hydraulic oil feeding/discharging path 223 is in the communicating state in which discharge is enabled, the drive fluid is discharged from the second closed space S2, so that the engagement portion 222c of the second movable section 222 is arranged at a position where it is spaced apart downward from the fixing member 215. On the other hand, when the second hydraulic oil feeding/discharging path 223 is in the communicating state in which supply is enabled, hydraulic pressure of the drive fluid that is large enough to overcome a resultant force of a biasing force of the second biasing means 224 and the self-weight of the second movable section 222 is supplied to the second closed space S2, so that the engagement portion 222c of the second movable section 222 is arranged at a position where it abuts against the fixing member 215.
Operating state of the double fastening mechanism 200 will be described with reference to
First, the double fastening mechanism 200 in the floating-mass state will be described. As illustrated in
In this way, the first movable section 212 is spaced apart from the flange portion 124a of the reaction-force section 124 in the direction of the axis C by the distance 11, and the first movable section 212 is spaced apart from the engagement portion 222c of the second movable section 222 in the direction of the axis C by the distance 12. Accordingly, the reaction-force section 124 is not supported by the first actuator 210 and the second actuator 220, being kept in the floating-mass state. In the floating-mass state, the first hydraulic oil feeding/discharging path 213 and the second hydraulic oil feeding/discharging path 223 are in a state in which the drive oil can be discharged or in a non-communicating state.
Next, the double fastening mechanism 200 making a transition from the floating-mass state to the temporary fixed state will be described. As illustrated in
In this way, the reaction-force section 124 is in the temporary fixed state in which it is supported from below only by the first actuator 210. In the temporary fixed state, the first hydraulic oil feeding/discharging path 213 is in a non-communicating state, while the second hydraulic oil feeding/discharging path 223 is in a state in which the drive oil can be discharged or in a non-communicating state.
Furthermore, the double fastening mechanism 200 making a transition from the temporary fixed state to the fixed state will be described. As illustrated in
In this way, the reaction-force section 124 is in the fixed state in which it is rigidly fastened and fixed from below by the first actuator 210 and the second actuator 220. In the fixed state, the first hydraulic oil feeding/discharging path 213 and the second hydraulic oil feeding/discharging path 223 are in a non-communicating state.
Descriptions overlapping with those described above regarding the double fastening mechanism 200 when a transition is made in order of the floating-mass state, the temporary fixed state, and the fixed state will not be repeated.
First, the double fastening mechanism 200 making a transition from the fixed state to the temporary fixed state will be described. As illustrated in
Next, the double fastening mechanism 200 making a transition from the temporary fixed state to the floating-mass state will be described. As illustrated in
Furthermore, the double fastening mechanism 200 in the floating-mass state will be described. As illustrated in
In this way, in the temporary fixed state and the fixed state, the reaction-force section 124 is supported by and fixed to the middle surface plate 122 while maintaining the height position of the reaction-force section 124 in the floating-mass state. Accordingly, the reaction-force section 124 will not move in the up-down direction while returning to the floating-mass state.
As described above, the double fastening mechanism 200 of the embodiment is capable of holding such that the height position of the reaction-force section 124 (see the reference height h0 in
As previously described, by adopting the double fastening mechanism 200 in place of the prior-art fastening mechanism 700 (see
To solve the new problem (hereinafter referred to as “reaction-force section variation in the floating-mass state”), as illustrated in
The reaction-force-section height-holding means 300 includes a proportional pressure control valve 310, a pressure source 320, a silencer 330, a displacement detector 340, and a PID control section 350. The components of the reaction-force-section height-holding means 300 will now be described one by one.
The proportional pressure control valve 310 steplessly adjust a supply pressure PS in accordance with a control value u from the outside, and is in fluid connection with the pressure source 320 that supplies compressed air at high pressure (0.4 MPa or more) and the silencer 330 that exhausts silently into the external environment on one side, and is in fluid connection with the support-part air spring 123 on the other side.
The displacement detector 340 is a draw-wire displacement sensor that includes a wire section 340a. The upper end of the wire section 340a is fixed to the flange portion 124a of the reaction-force section 124, and the displacement detector 340 outputs a displacement position H1, which is a displacement signal corresponding to extension/contraction of the wire section 340a. Although the displacement detector 340 in the embodiment is a contact-type displacement sensor, this is not a limitation, and for example, a non-contact displacement sensor (for example, a laser displacement sensor) or the like may be adopted.
The PID control section 350 combines a proportional control, an integral control, and a derivative control, and calculates a control value u from three values: an error e between the displacement position H1 and a target position Hr, and an integral and a derivative thereof, to control the supply pressure PS. By using the PID control section 350 to control the supply pressure PS, it is possible to cause the displacement position H1 of the reaction-force section 124 to reach the target position Hr stably and rapidly while suppressing an overshoot.
The reaction-force-section height-holding means 300 is configured to operate particularly during switching from the temporary fixed state to the floating-mass state and while in the floating-mass state, during which the height position of the reaction-force section 124 may vary.
Here, when the displacement position H1 is lower than the target position Hr, the PID control section 350 controls the proportional pressure control valve 310 to increase the supply pressure PS. As a result, the internal pressure of the support-part air spring 123 increases and the reaction-force section 124 moves upward toward the target position Hr (see an upward arrow in
In this way, the reaction-force-section height-holding means 300 of the embodiment controls the supply pressure PS to the support-part air spring 123 during switching from the temporary fixed state to the floating-mass state and while in the floating-mass state, so that the displacement position H1 of the reaction-force section 124 can be caused to reach the target position Hr stably and rapidly. Accordingly, the new problem (reaction-force section variation in the floating-mass state) can be eliminated and switching between the floating-mass state and the fixed state can be more smoothly achieved.
Although the reaction-force-section height-holding means 300 in the embodiment is configured to operate at least in the floating-mass state (during switching from the temporary fixed state to the floating-mass state and while in the floating-mass state), this is not a limitation, and for example, may be configured to operate normally (in the floating-mass state, the temporary fixed state, and the fixed state).
The present invention is not limited to the embodiment described above, and alteration and variation may be made thereto as appropriate without departing from the technical idea of the present invention.
Number | Date | Country | Kind |
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2021-191587 | Nov 2021 | JP | national |
This application is the United States national phase of International Application No. PCT/JP2022/028774 filed Jul. 26, 2022, and claims priority to Japanese Patent Application No. 2021-191587 filed Nov. 25, 2021, the disclosures of which are hereby incorporated by reference in their entireties.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/028774 | 7/26/2022 | WO |