The present invention lies in the field of textile quality control. It relates to a method and an apparatus for characterizing an elongated textile test material, according to the preambles of the independent claims. Such methods and apparatuses are typically used in spinning or winding machines. The elongated textile test material is preferably a yarn, but can also be a sliver or a roving, etc.
The invention also relates to a quality reference document, containing quality data for an elongated textile test material.
So-called yarn clearers are used in spinning or winding machines for securing the yarn quality. Such an apparatus is known for example from EP-0′439′767 A2. It contains a measuring head with at least one sensor which scans the moved yarn. Frequently used sensor principles are the capacitive one (see EP-0′924′513 A1 for example) or the optical one (see WO-2004/044579 A1 for example). It is the object of scanning to detect defects such as thick places, thin places or foreign substances in the yarn. The output signal of the sensor is evaluated continuously with predetermined evaluation criteria. The evaluation criteria are usually predetermined in form of a clearing limit or clearing curve in a two-dimensional event field which is spanned by the length of the event on the one hand and by an amplitude of the event (e.g. the deviation of the yarn mass from a set point value) on the other hand. Events beneath the clearing limit are tolerated, whereas events above the clearing limit are removed from the yarn or at least recorded as defects.
It has been common practice for decades to classify yarn defects with the USTER® CLASSIMAT system of the applicant of the present protective right. This system is described for example in the U.S. Pat. No. 5,537,811 A and in the brochure “USTER® CLASSIMAT QUANTUM”, Uster Technologies AG, August 2007. Accordingly, the aforementioned event field is subdivided into a discrete number (e.g. 23) of rectangular classes, thereby producing a classification field. Each yarn defect can then be associated to a class according to its length and amplitude. The determined yarn defects in each class are counted and converted into a standard yarn length of 100 km for example. The totality of the numerical values thus obtained in each class characterizes the yarn and can then be used for determining a clearing threshold. This classification supplies a relatively high number of starting values on the one hand (namely the 23 numerical values for example), but it is nevertheless relatively rough on the other hand because the events are no longer distinguished further within the individual classes.
WO-2010/078665 A1 describes a method and an apparatus for characterizing a textile test material moved along its longitudinal direction. In this process, the measured values of one property of the test material are detected along its longitudinal direction. The values of a test material parameter are determined from the measured values. The densities of events in the event field are determined from the values of the test material parameter and its extension in the longitudinal direction. A test material body is graphically displayed in the event field as an area. The area is bounded by the abscissa on the one hand, by the ordinate on the other hand, and further by a line in the event field which substantially follows a constant event density. The illustration of the test material body allows an operator to rapidly determine the characteristic properties of the test material and to rationally predetermine a clearing limit.
It is an object of the present invention to further develop the method and the apparatus according to WO-2010/078665 A1 in such a way that the characterization of the textile test material will improve and be more objective.
These and other objects are achieved by the method and the apparatus in accordance with the invention as defined in the independent claims. Advantageous embodiments are provided in the dependent claims.
The invention utilizes the concept of the test material body introduced in WO-2010/078665 A1, which can be displayed in the two-dimensional event field as an area bounded by a density curve. It is the basic idea of the invention to make this graphic structure numerically comprehensible in a suitable way. This can occur for example by means of supporting points, a curve fitting or in any other way.
Accordingly, in the inventive method for characterizing an elongated textile test material moved along its longitudinal direction measured values of a property of the textile test material are determined along the longitudinal direction of the textile test material. Values of a parameter of the textile test material are determined from the measured values. An event field is provided which contains a quadrant or a part of a quadrant of a two-dimensional Cartesian coordinate system, whose abscissa indicates an extension of parameter values in the longitudinal direction and whose ordinate indicates a deviation of the parameter from a set point value. Densities of events in the event field are determined from the values of the parameter and their extension in the longitudinal direction. A test material body is calculated as an area in the event field, which area is bounded by the abscissa or a straight line extending parallel thereto on the one hand, by the ordinate or a straight line extending parallel thereto on the other hand, and further by a line in the event field which substantially follows a constant event density. The area is specified numerically. At least one value of the numeric specification is output as a characteristic of the textile test material.
The term of “area” shall be understood in this specification as a subset of the plane which is spanned by the two-dimensional Cartesian coordinate system. The area defined in this manner shall be distinguished from the area content, which is a measure for the size of the area and therefore a property of the area. The area representing the test material body is preferably connected. The term of “connected” can certainly be understood in this case within the terms of the mathematical topology. It should not play any role in practice whether the general connectedness or the more special path connectedness is used for the definition. However, the area does not need to be simply connected, i.e., it may also comprise recessed portions which are enclosed on all sides.
The numerical specification can consider the following properties of the area for example:
If the mentioned line is considered, the numerical specification can occur by means of an adjustment calculus. Respective mathematical methods of adjustment calculus are known. Preferably, data points lying on the line are chosen and approximated by a fit function by taking the method of the smallest squares into account. A specific fit-based specification system is defined by predetermining the fit function. Various fit functions can be considered, whose common feature should be the decline in large abscissa values. The resulting function parameter values are then used for characterizing the examined test material.
For the purpose of specification by means of a line, irrespective of whether it is the mentioned line or a fit curve, at least one turning point, at least one inflection point, line centroid and/or at least one gradient can be calculated. Further numerical values as known from mathematical curve sketching can be indicated.
It may be advantageous for the numerical specification to output a confidence region, preferably in form of confidence intervals or a confidence area. The constant event density, which corresponds to the mentioned line, should fulfill the following criteria:
The event density will preferably be related to a Cartesian coordinate system with axes divided in a double logarithmic manner. U.S. Pat. No. 6,374,152 B1 deals in detail with event densities. Threshold event densities, which are especially suitable for yarn, lie between 100 and 3,000 events per 100 km of test material length, and preferably at 1000 events per 100 km of test material length.
The parameter preferably substantially corresponds to a mass per unit of length or a diameter of the textile test material. Alternatively, it can relate to a reflectivity or an absorptivity of the textile test material, foreign substances in the test material, or any other property of the textile test material.
Several different areas (e.g. two), which are preferably situated in different quadrants of the event field, can be specified numerically in the event field. The several areas can individually be specified numerically. Alternatively, the several areas can be combined into one single area and the single area produced by the combination can be specified numerically.
The at least one value of the numerical specification can be included in a quality reference document for the respective test material, such as USTER® STATISTICS of the applicant of the present protective right. For this purpose, a set of samples of the respective test material of the same type, which set is representative for worldwide production, is preferably collected and characterized according to the present invention. Percentiles, relating to the worldwide production of the respective test material, can be indicated for example in the quality reference document for the at least one value of the numerical specification, preferably in form of a nomogram. A quality reference document in accordance with the invention with quality data for an elongated textile test material accordingly contains a characterization of the textile test material which was obtained according to the method in accordance with the invention as described above. As a result, the invention allows classifying the quality of the textile test material in an even more comprehensive manner with respect to a representative set of test materials of the same type which were produced at another location and/or at another time.
The apparatus in accordance with the invention is used for characterizing an elongated textile test material moved along its longitudinal direction. It contains a measuring head for detecting measured values of a property of the textile test material along the longitudinal direction of the textile test material and for determining values of a parameter of the textile test material from the measured values. Furthermore, it contains a control unit which is connected to the measuring head. The control unit has a memory unit and an output unit for storing and outputting an event field which contains a quadrant or a part of a quadrant of a two-dimensional Cartesian coordinate system, whose abscissa indicates an extension of parameter values in the longitudinal direction and whose ordinate indicates a deviation of the parameter from a set point value. Moreover, the control unit comprises a computing unit which is configured to determine densities of events in the event field from the values of the parameter and their extension in the longitudinal direction. The computing unit is also configured to calculate a test material body as an area in the event field, which area is bounded on the one hand by the abscissa or a straight line extending parallel thereto, and on the other hand by the ordinate or a straight line extending parallel thereto, and further by a line in the event field which substantially follows a constant event density. The control unit is configured to numerically specify the area and to output at least one value of the numerical specification as a characteristic of the textile test material.
The apparatus in accordance with the invention can be used in a textile processing machine, e.g. a spinning or winding machine for yarn. Such a textile processing machine typically comprises a plurality of working stations. Accordingly, the apparatus in accordance with the invention may contain a plurality of measuring heads which are located at each working station. The measuring heads are all connected to the central control unit, e.g. via a serial bus such as RS-485. An interface converter can be installed between a respective measuring head and the control unit. The control unit is preferably installed in the textile processing machine.
Whereas the publication WO-2010/078665 A1, which is known from the state of the art, allows intuitive detection of the test material characteristics by graphical display of the test material body, the present invention characterizes the test material precisely by numerical values. This is performed however in an entirely different and simpler way than with the system USTER® CLASSIMAT, which is also known from the state of the art. The latter system requires numerical values in 23 or more classes for characterization. The present invention however makes do with very few (e.g. 2 to 6) parameters and therefore reduces the data quantity required for the characterization. Furthermore, the characterization in accordance with the invention is even more precise under certain circumstances than the one of USTER® CLASSIMAT, because it supplies values from a continuous set of values, rather than numerical values relating to discrete classes.
The invention will be explained below in closer detail by reference to an example of a winding machine for yarn shown in the drawings. This example shall not limit the generality because the invention can also be applied similarly well to other elongated textile test materials such as slivers or rovings.
The control unit 14 is connected via a data line 16 to a computer station 17. The computer station 17 is independent and preferably configured as a personal computer (PC) with input and output units. It is not mandatory for the invention, but advantageous in order to perform at least in part of the evaluations in accordance with the invention and/or to store the results. It can preferably exchange data, especially the numerical specification of the yarn 9, via a data network and/or via mobile data carriers with other computer stations. Alternatively, the aforementioned tasks of the computer station 17 could be assumed by the control unit 14.
A sufficiently long yarn section is measured in a calibration process. As “Sufficient” shall be regarded a calibration length of at least approximately 1 km, larger calibration lengths of 10 km or 100 km for example are preferred because they supply statistically more meaningful results. The values of the yarn parameter and the associated lengths L are transferred by the measuring head 11 to the control unit 14. The densities of events in the event field 3 are determined therefrom in a computing unit of the control unit 14, as described for example in U.S. Pat. No. 6,374,152 B1. The event densities preferably relate to a Cartesian coordinate system with axes that are divided in a double logarithmic manner, as shown in
A yarn body is calculated from the event density function and represented as an area 4 in the event field 3. For this purpose, a sufficiently high threshold event density of 1000 events per 100 km of yarn length is chosen for example. The connection of all points in the event field 3, to which the threshold event density is associated, leads to a density curve 41 which bounds the yarn body from the remaining event field 3. The yarn body is bounded by the coordinate axes 31, 32 themselves towards the two coordinate axes 31, 32. Towards large lengths L, the yarn body can also be bounded by a further line 42 which extends for example at L=128 cm parallel to the ordinate 32. As a result of these boundaries, a connected area 4 is obtained which is characteristic for the measured yarn 9. The area 4 which represents the yarn body differs graphically from the remaining event field 3, in that it has a different color, a different gray shade and/or a different pattern than the remaining event field 3. Such a calculation and representation of the yarn body are described in detail in WO-2010/078665 A1. They allow the operator to recognize the characteristics of the examined yarn in a rapid and intuitive way.
Furthermore, the present invention captures the characteristics of the examined yarn 9 in a numerical manner. For this purpose, the area 4 is specified numerically. In the embodiment of
wherein integration is performed over the entire area 4, and
is the area content of area 4. In the example of
The area 4 can be specified numerically with the position of its contour centroid instead of the area centroid PS or in addition to the same. The contour centroid can be defined with integrals in analogy to Formulas (1) and (2), wherein integration is performed over the contour lines which bound the area 4 instead of over the area 4.
The area 4 can be specified alternatively or additionally by its area content A according to the Formula (2), wherein a confidence interval can also be stated for the area content A.
In the embodiment of
It is understood that more or less than four supporting points can be used. The position of the supporting points will be chosen in such a way that the fewest number of supporting points characterize the yarn 9 in the best possible way. Certain areas on the abscissa 31 can be uninteresting, e.g., because only few yarn defects occur in them or because the respective yarn defects are perceived to offer little disturbance. The question as to whether and to which areas this applies depends on the respective type of yarn, the intended use of the yarn and possibly on further factors. In any case, the person skilled in the art will be able, with the knowledge of the present invention, to indicate in a given situation as few as possible supporting points that are characteristic to the highest possible extent. It is possible that the person skilled in the art will come to an agreement on a specific supporting-point-based specification system and will use it in order to exchange quality data of yarns among each other. The ΔM values which belong to the thus predetermined supporting points could then also be included in a quality reference document and be displayed in nomograms in the manner of
A different kind of the numerical specification of the area 4 on the basis of the density curve 41 is shown in
A first example for a suitable fit function is the function
y=a(x+b)e−cx, (3)
wherein x=ld(L) (logarithm of L to the base 2), y=ld(|ΔM|), and a, b as well as c are the function parameters to be found. The yarn body of
a=0.82,
b=7.6,
c=0.20.
It is possible that not all function parameters a, b, c of the respective fit function (3) are of the same relevance for the characterization of the yarn 9. Function parameters which have proven in practice to be insignificant do not need to be output, thus advantageously reducing the number of parameter values which are needed for the characterization of the yarn 9. As a result, a fit function could be used with four function parameters, of which two hardly correlate with the yarn quality, so that only two function parameters characterize the yarn 9, but still better than the three function parameters a, b, c of the above fit function (3).
A second example for a fit function is the bell-shaped curve
y=f·e
−g(x-h)
, (4)
wherein again x=ld(L), y=ld(|ΔM|), and f, g as well as h are the function parameters to be found. The following can be given as exemplary parameter values:
f=6.7,
g=0.010,
h=−2.5.
It is also advantageous in the fit-based specification to provide a confidence area. Such a confidence area is shown in
Similar to
Various possibilities for the numerical specification of the yarn body can be combined with one another and thus be applied simultaneously. For example, the abscissa 31 can be divided into three areas. A first fit function for the density curve 41 can be used in a first area, supporting points can be used in a second area, and a second fit function which differs from the first fit function can be used in a third area. The possibilities for specification by means of the density line 41 as discussed above can also be applied in the specification by means of the fit curve 6, and vice versa.
In the same manner as the thick places and thin places, further quantities measured on the yarn 9 can be considered if necessary, e.g. a foreign substance signal.
The numerical specification of the yarn body can be included in a yarn quality reference document such as USTER® STATISTICS. For this purpose, a set of yarn samples of yarn of the same type which is representative for the worldwide yarn production is collected for this purpose at first and is characterized according to the present invention. The numerical results of the characterization are noted in nomograms, as shown in
As already mentioned above, less meaningful function parameters need not be output separately. It has also been mentioned above that instead of function parameters a, b, c it is possible to display the ordinate values ΔM1, ΔM2, . . . of supporting points P1, P2, . . . in such nomograms. The output of the numerical specification can occur in a different way instead of in nomograms, either in another graphical type display or in form of numerical values which are summarized in a table for example.
It is understood that the present invention is not limited to the embodiments as discussed above. The person skilled in the art will be able to derive further variants with knowledge of the invention, which shall also belong to the subject matter of the present invention.
Number | Date | Country | Kind |
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460/11 | Mar 2011 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CH12/00059 | 3/14/2012 | WO | 00 | 9/9/2013 |