The present invention relates to the field of energy storage devices, and more particularly, to boosting the charging profiles of lithium ion batteries.
Lithium ion batteries are used for a growing range of applications, as their safety and performance are improved. An important parameter in operation of lithium ion batteries is their charging rates, that are continuously raised to supply the increasing demand for fast-charged lithium ion batteries. Shen et al. 2011 (“Charging algorithms of lithium-ion batteries: an overview”, Proceedings of the 2012 7th IEEE Conference on Industrial Electronics and Applications, ICIEA 2012. 1567-1572. 10.1109/ICIEA.2012.6360973.) provides an overview of charging procedures and Notten et al. 2005 (“Boostcharging Li-ion batteries: A challenging new charging concept. Journal of Power Sources. 145. 89-94. 10.1016/j.jpowsour.2004.12.038) teaches charging boosting ideas, both incorporated herein by reference in their entirety.
The following is a simplified summary providing an initial understanding of the invention. The summary does not necessarily identify key elements nor limit the scope of the invention, but merely serves as an introduction to the following description.
One aspect of the present invention provides a method comprising charging battery cells having metalloid-based anodes having Si, Ge and/or Sn-based anode active material, by providing a high-C charging current of at least 4 C (or 5 C, or 10 C or more) over a range of at least 10-70% SoC (state of charge) of the battery cells. In embodiments, the method may include providing one or more batteries having metalloid-based anodes having a Si, Ge, and/or Sn-based anode active material for charging.
One aspect of the present invention provides a charging system comprising a main charging unit configured to charge at least one battery unit according to a specified charging plan comprising an initial high-C charging phase within at least a part of 10%-30% SoC of the battery unit and a consecutive charging period at a charging rate that is lower than 5 C, and a booster unit configured to provide a high-C charging current over at least most of the SoC range of battery cells having metalloid-based anodes in the at least one battery unit. In embodiments, the system may comprise at least one battery cell having a metalloid-based anode having a Si, Ge and/or Sn-based anode active material.
One aspect of the present invention provides a charging system comprising a main charging unit configured to charge battery cells having metalloid-based anodes having Si, Ge and/or Sn-based anode active material, by providing a high-C charging current of at least 4 C (or 5 C, or 10 C or more) over a range of at least 10-70% SoC (state of charge) of the battery cells, a user interface configured to receive user preferences concerning a specified charging duration and/or a specified target SoC, and a booster unit configured to boost the charging current above the high-C charging current, according to the user preferences.
These, additional, and/or other aspects and/or advantages of the present invention are set forth in the detailed description which follows; possibly inferable from the detailed description; and/or learnable by practice of the present invention.
For a better understanding of embodiments of the invention and to show how the same may be carried into effect, reference will now be made, purely by way of example, to the accompanying drawings in which like numerals designate corresponding elements or sections throughout.
In the accompanying drawings:
In the following description, various aspects of the present invention are described. For purposes of explanation, specific configurations and details are set forth in order to provide a thorough understanding of the present invention. However, it will also be apparent to one skilled in the art that the present invention may be practiced without the specific details presented herein. Furthermore, well known features may have been omitted or simplified in order not to obscure the present invention. With specific reference to the drawings, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the present invention only, and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice.
Before at least one embodiment of the invention is explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is applicable to other embodiments that may be practiced or carried out in various ways as well as to combinations of the disclosed embodiments. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
Unless specifically stated otherwise, as apparent from the following discussions, it is appreciated that throughout the specification discussions utilizing terms such as “processing”, “computing”, “calculating”, “determining”, “enhancing”, “deriving” or the like, refer to the action and/or processes of a computer or computing system, or similar electronic computing device, that manipulates and/or transforms data represented as physical, such as electronic, quantities within the computing system's registers and/or memories into other data similarly represented as physical quantities within the computing system's memories, registers or other such information storage, transmission or display devices.
Embodiments of the present invention provide efficient and economical methods and mechanisms for charging batteries and thereby provide improvements to the technological field of energy storage. Charging systems and methods are provided, which increase charging currents and reduce charging durations for battery cells with metalloid-based anodes that enable high C-rate (charging rate) charging. Specifically, methods comprise charging battery cells having metalloid-based anodes having Si, Ge and/or Sn-based anode active material, by providing a high-C charging current of at least 4 C (or 5 C, or 10 C or more) over a range of at least 10-70% SoC (state of charge) of the battery cells. Charging systems comprise a booster unit configured to provide a high-C charging current over at least most of the SoC range of battery cells having metalloid-based anodes in the at least one battery unit. Charging systems further comprise a user interface configured to receive user preferences concerning a specified charging duration and/or a specified target SoC—for implementation by the charging system. Power boosts may include higher C-rates at least over short periods, extended high-C charging profiles (e.g., extended constant current charging phases) and/or extended constant voltage charging periods, defined according to user preferences and battery data.
Both main charging unit 80 and booster unit 110 may receive power from a common power source 70, which may comprise any one or more available power sources, and/or booster unit 110 may receive all or some of the power it provides from a different power source 71. In various embodiments, power sources 70 and 71 may comprise any electrical power supply (e.g., electric grid, a power adapter, solar energy or other power supplier) and/or any energy storage device (e.g., battery, supercapacitor, or other technologies). For example, power source 70 providing energy to main charging unit 80 may comprise the electric grid, while power source 71 providing energy to booster unit 110 may comprise an energy storage such as a stack of batteries or other energy storage devices—that may be used as enhancement of the power that is available from power source 70 (e.g., the grid) through main charging unit 80. In certain embodiments, additional power source 71, such as energy storage devices, may be charged from power source 70 (e.g., the electric grid) at periods it is not fully used by main charging unit 80, to increase the stored energy therein. In certain embodiments, power source 70 and/or additional power source 71 may comprise alternative energy sources such as sun, wind or geothermal energy sources, that may be used, e.g., for providing energy to main charging unit 80, with booster unit 110 enhancing energy delivery upon requirement from an different source (e.g., the grid as additional power source 71), or the alternative energy sources may be used to provide at least part of additional power source 71 that provides energy to booster unit 110 as a possible enhancement to power source 70 (e.g., the electric grid) that may be used to provide a baseline level of energy via main charging unit 80.
In certain embodiments, charging system 100 comprises main charging unit 80 configured to charge battery cells 90 having metalloid-based anodes having Si, Ge and/or Sn-based anode active material, by providing a high-C charging current of at least 4 C (or 5 C, or 10 C or more) over a range of at least 10-70% SoC (state of charge) of battery cells 90. User interface 120 may be configured to receive user preferences concerning a specified charging duration and/or a specified target SoC, and booster unit 110 may be configured to boost the charging current above the high-C charging current, according to the user preferences.
For example, booster unit 110 may be configured to provide the boost with a SoC range that is located between 10% and 70% and spans 10% to 40% of SoC. In various embodiments, main charging unit 80 may be configured to charge battery cells 90 with a gradually increasing current under 10% SoC and/or with a constant voltage above 70% SoC.
In certain embodiments, charging system 100 comprises main charging unit 80 configured to charge at least one battery unit 90 according to a specified charging plan comprising an initial high-C charging phase within at least a part of the range of 10%-30% SoC of battery unit(s) 90 and a consecutive charging period at a charging rate that is lower than 5 C. Booster unit 110 may be configured to provide a high-C charging current over at least most of the SoC range of battery cells having metalloid-based anodes in battery unit(s) 90.
For example, the high-C charging current may comprise a charging current of at least 4 C (or 5 C, or 10 C or more), the at least most of the SoC range comprises at least 10-70% SoC of battery cells 90, and the metalloid-based anodes may comprise anodes having Si, Ge and/or Sn-based anode active material (see below). User interface 120 may be configured to allow a user to define a duration of the high-C charging current by booster unit 110. Booster unit 110 may further be configured to deliver additional energy to battery unit 90 during a specified period and within a boost SoC range that is smaller than 50%. For example, the boost SoC range is located between 10% and 70% SoC and spans 10% to 40% of SoC. In various embodiments, user interface 120 may be configured to allow a user to define the delivered additional energy according to time and SoC considerations. In embodiments, user interface 110 may be further configured to allow a user to define the delivered additional energy and/or the time and SoC considerations with respect to one or more types of battery cell chemistries.
Battery unit(s) 90 may comprise some battery cells having metalloid-based anodes or all of battery unit(s) 90 may comprise battery cells having metalloid-based anodes, e.g., as disclosed in U.S. Patent Publication No. 2017/0294687, incorporated herein by reference in its entirety. For example, battery cells 90 may have anode active material that mainly comprises any of Si, Ge and/or Sn (e.g., >80% metalloids), in contrast to prior art cells that may have anode active material that mainly comprises graphite (e.g., >80% graphite) and may be decorated with metalloids (e.g., at <20 wt %). Disclosed lithium ion batteries 90 (and/or respective battery cells thereof) may at least partly be configured, e.g., by selection of materials, to enable operation at high charging and/or discharging rates (C-rate), ranging from 3-10 C-rate, 10-100 C-rate or even above 100 C, e.g., 4 C, 5 C, 10 C, 15 C, 30 C or more. It is noted that the term C-rate is a measure of charging and/or discharging of cell/battery capacity, e.g., with 1 C denoting charging and/or discharging the cell in an hour, and XC (e.g., 4 C, 5 C, 10 C, 50 C etc.) denoting charging and/or discharging the cell in 1/X of an hour—with respect to a given capacity of the cell.
In various embodiments, charging system 100 may be modified to offer users to boost the charging process in various ways, using booster unit 110, as disclosed herein. For example, charging system 100 may comprise user interface 120 (e.g., a graphical user interface GUI) configured to allow a user to define a duration of the high-C charging current by booster unit 110.
Alternatively or complementarily, booster unit 110 may be configured to provide additional energy 115 in a temporary boost 115A of higher current above the CC charging current, as illustrated schematically in charging curve 112B (see also
In various embodiments, the power boost may be supplied in a range of profiles (e.g., 112A-112F), adjusted or tuned with respect to components of battery 90, for example, in case of hybrid batteries 90, cells with metalloid-based anode active material may be charged using any of the disclosed charging profiles while cells with graphite-based anode active material may be charged using prior art charging profiles. Specific charging profiles may be adapted to the battery condition and state of charge, and to user preferences. In various embodiments, boosted profiles may therefore provide quicker charging alongside increased safety and improved SoH (stage of health) of the cells. It is noted that power boosting may also be applied to carbon (e.g., graphite)-based anode material, e.g., boosting charging utilizing added metalloids (up to 20%, e.g., of silicon may be added to the graphite), and/or within the respective battery's operational parameters.
It is noted that a lower current, denoted schematically by numeral 113, may be applied at the commencement of charging of batteries 90 being at a very low SoC, e.g., 0-5%, 0-10% or similar values, due to higher low-SoC resistance of batteries 90. Clearly, charging of batteries 90 that starts at higher SoCs, e.g., 5%, 10% or higher (e.g., 30%, 50%, 70% etc.) does not require initial lower current stage 113. For example, charging curve 112C illustrates schematically a case with charging starting at some SoC higher than the minimal SoC for full fast charging (which may be e.g., 5% SoC, 10% SoC or other small value)—starting namely with full high-C charging current from the beginning of the charging. It is further noted that initial lower current stage 113 may still be higher than prior art maximal charging current, due to the different chemistries (the internal resistance of cells with metalloid-based anodes is generally lower than the internal resistance of cells with graphite-based anode) and operation of metalloid-based and graphite-based anodes.
In certain embodiments, in which the charging process may be limited by the performance of main charging unit 80 (e.g., when batteries 90 are technically able to receive more power than main charging unit 80 is able to provide), booster unit 110 may be configured to provide some or all of the excessive power that is applicable to batteries 90 above the performance of main charging unit 80. For example, batteries 90 with metalloid-based anodes may receive from system 100 more power than main charging unit 80, designed to charge only batteries with graphite-based anodes, can provide—by utilizing additional power provided by booster unit 110. In certain embodiments, user interface 120 may be configured to identify the type of battery chemistry (and optionally the distribution of chemistry types in batteries 90 comprising cells with multiple types of chemistry) and to adjust the charging profile accordingly, utilizing both main charging unit 80 and booster unit 110 with respect to the respective battery chemistry.
Elements from
Method 200 comprises providing fast battery charging by providing a high-C charging current over at least most of an SoC (state of charge) range of battery cells having metalloid-based anodes (stage 210). For example, the at least most of the SoC range may comprise any of at least 10-70% SoC, at least 10-90% SoC and/or at least 20-80% SoC of the battery cells. In certain embodiments, stage 210 may comprise charging battery cells having metalloid-based anodes having Si, Ge and/or Sn-based anode active material, by providing a high-C charging current of at least 4 C (or 5 C, or 10 C or more) over a range of at least 10-70% SoC (state of charge) of the battery cells. The high-C charging current may comprise a charging current of at least 4 C (or 5 C, or 10 C or more), possibly at least 20 C and/or 30 C. The metalloid-based anodes may comprise anodes having Si, Ge and/or Sn-based anode active material, as disclosed e.g., in U.S. Patent Publication No. 2017/0294687, incorporated herein by reference in its entirety. In certain embodiments, the high-C charging current may be provided over a range of up to 30% SoC (state of charge) of the battery cells
In certain embodiments, method 200 may comprise relating a level of the high-C charging current to user predefined specifications such as a specified charging duration and/or a specified target SoC (stage 215).
Method 200 may further comprise boosting the fast battery charging above the high-C charging current by delivering additional energy to the battery cells during a specified period (stage 220). For example, the additional energy may be delivered over a boost SoC range that is smaller than 50%, for example over 10%, 20% or 30% boost SoC range, e.g., between 10-20% SoC, 10-30% SoC, 10-40% SoC, 20-60% SoC, etc. In certain embodiments, the boost SoC range may be located between 10% and 70% of SoC and span 10% to 40% of SoC, in embodiments according to the user's requirements or definitions.
In certain embodiments, method 200 further comprises defining the delivered additional energy according to time and/or SoC considerations (stage 230). Possibly, method 200 may further comprise defining and managing the boost with respect to the battery cell chemistry(ies) (stage 232), e.g., offering different boost options for metalloid-based cells and graphite-based cells. In certain embodiments, method 200 further comprises relating an extent of the boost to user predefined specifications (stage 235), e.g., according to specified levels of charging, specified charging durations, specified steps in step-wise charging, etc.
In certain embodiments, method 200 further comprises charging the battery cells with a gradually increasing current under 10% of SoC (stage 240), e.g., with respect to initial higher resistance at very low SoC. In certain embodiments, method 200 comprises charging the battery cells with a constant voltage starting only above 70% SoC (stage 250).
Any of the disclosed embodiments may be implemented in lithium ion batteries to improve their cycle life, charging/discharging rates, safety and/or capacity. Lithium ion batteries typically comprise anodes and cathodes with current collectors affixed thereto, packed with electrolyte and separator(s) in a soft or/and hard package (e.g., pouches, prismatic or cylindrical packages, etc. Anodes are typically made of anode material particles and additional materials, such as conductive additive(s), binder(s), surfactants, dispersive materials, porosity control materials, etc., and may comprise any of the anode configurations taught, e.g., by U.S. Patent Publication No. 2017/0294687, incorporated herein by reference in its entirety. For example, anodes may be based on carbon (e.g., graphite, graphene or other carbon-based materials), metalloid anode material such as Si, Ge, Sn and their combinations and/or metals such as Li-metal. Cathodes may comprise lithium metal oxide (LiMeO), wherein Me can be one or several metals selected from Ni, Co, Mn and Al or sulfur-based cathodes. For example, cathodes may comprise materials based on layered, spinel and/or olivine frameworks, such as LCO formulations (based on LiCoO.sub.2), NMC formulations (based on lithium nickel-manganese-cobalt), NCA formulations (based on lithium nickel cobalt aluminum oxides), LMO formulations (based on LiMn.sub.2O.sub.4), LMN formulations (based on lithium manganese-nickel oxides) lithium iron-phosphorus oxide (LFP) formulations (based on LiFePO.sub.4), lithium rich cathodes, and/or combinations thereof. Separator(s) may comprise various materials, e.g., polymers such as any of polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), poly vinylidene fluoride (PVDF), polymer membranes such as a polyolefin, polypropylene, or polyethylene membranes. Multi-membranes made of these materials, micro-porous films and/or spray coating thereof, woven or non-woven fabrics etc. may be used as separator(s), as well as possibly composite materials including, e.g., alumina, zirconia, titania, magnesia, silica and calcium carbonate along with various polymer components as listed above.
In any of the disclosed embodiments, electrolytes may be based on liquid electrolytes, typically linear and cyclic carbonates, such as ethylene carbonate, diethyl carbonate, propylene carbonate, VC (vinylene carbonate), FEC (fluoroethylene carbonate), EA (ethyl acetate), EMC (ethyl methyl carbonate), DMC (dimethyl carbonate) and combinations thereof. In various embodiments, the electrolytes may comprise any liquid, polymer, gel (e.g., inorganic silica gel electrolytes), glass (e.g., amorphous sulfides-based electrolytes), solid polymer electrolytes (e.g., polyethylene oxide, fluorine-containing polymers and copolymers such as polytetrafluoroethylene), polycrystalline inorganic solid electrolytes and/or combinations thereof. Electrolytes may comprise lithium electrolyte salt(s) such as LiPF.sub.6, LiBF.sub.4, lithium bis(oxalato)borate, LiN(CF.sub.3SO.sub.2).sub.2, LiN(C.sub.2F.sub.5SO.sub.2).sub.2, LiAsF.sub.6, LiC(CF.sub.3SO.sub.2).sub.3, LiClO.sub.4, LiTFSI, LiB (C.sub.2O.sub.4).sub.2, LiBF.sub.2(C.sub.2O.sub.4)), tris(trimethylsilyl)phosphite (TMSP), and combinations thereof. Ionic liquid(s) may be added to the electrolyte as taught by WIPO Publication No. WO 2018/109774, incorporated herein by reference in its entirety. For example, electrolytes may comprise a large proportion, e.g., 10%, 20%, 30% or more of VC and/or FEC as prominent cyclic carbonate compound, as disclosed e.g., in U.S. Pat. No. 10,199,677, incorporated herein by reference in its entirety. In certain embodiments, electrolytes may comprise linear solvent comprising at least one three-carbon and/or four-carbon chain ester, cyclic carbonate solvent and at least one lithium salt, as disclosed e.g., in U.S. patent application Ser. No. 16/243,190, incorporated herein by reference in its entirety.
The charging of the battery cells by the main charging unit is limited by one or more charging limitation related to the battery cells and/or to the main charging unit.
The one or more charging limitations may include one or more charging current limitation of the battery cells (for example—the maximal value of charging current limitation of the battery cells during points in time of the charging process—as this maximal value may change over time—for example depending on the progress of the charging), a charging current limitation of the main charging unit (for example—a maximal value of charging current provided by the main charging unit), and/or an output power limitation of the main charging unit (for example the maximal output power of the main charging unit).
During the first phase 301 the main charging unit charges the battery cell (see first part 311 of curve 310). During the first phase the charging current follows the charging current limitation of the battery cells—for example does not exceed the maximal charging current limitation of the battery cells.
During the second phase 302 the main charging unit charges the battery cell (see second part 312 of curve 310). During the second phase the charging current follows the charging current limitation of the main charging unit—for example does not exceed the maximal main charging unit current limitation (322) of the main charging unit.
During the third phase 303 the main charging unit charges the battery cell (see third part 313 of curve 310). During the third phase the charging current follows the charging power limitation of the main charging unit—for example does not exceed the maximal charging power limitation (323) of the main charging unit.
During the fourth phase 304 the main charging unit charges the battery cell (see fourth part 314 of curve 310). During the fourth phase the charging current follows the charging current limitation of the battery cells—for example does not exceed the maximal charging current limitation of the battery cells.
Accordingly—the charging current of the main charging unit charging may be split (during the first and fourth phases) so that the first part is used for charging the battery cells and the second part may be used for charging the booster unit.
The booster unit may charge the battery cells after the completion of the charging process—even at an absence of the charging current from the main charging unit—for example during driving or current consumption while a vehicle does not access the main charging unit.
The booster unit may prevent from outputting current for charging the battery cells during the second charging phase and/or the third charging phase—and may allocate its charging capacity for charge the battery cells after the completion of the charging process.
The booster unit may perform charging during the second phase and/or the third phase while allocating some of its charging capacity for charge the battery cells after the completion of the charging process. Thus—the booster unit may be drained or may not be drained after the second and/or third phases.
The booster unit may be charged only during one of the first and fourth phases.
The booster unit may be an energy storage based booster unit that can be discharged during charging and even after (following delay period) being charged.
The booster unit may be a DC to DC converter that can transform voltage to current—for example during the second phase.
The power supplied to the battery cells by the main charging unit substantially equals a product of the certain voltage multiplied by the maximal main charging unit current 322.
The maximal charging power limitation of the main charging unit exceeds the power supplied to the battery cells by the main charging unit—so that there is an excess power (denoted 328) that can be provided to the booster unit (being a DC to DC converter)—that may convert the excess power (which is also manifested as excess voltage) to a booster unit charging power—and the booster unit may charge the battery cells at the certain voltage (state of the battery cells) with a booster charging current (difference between 322 and 329) to provide an overall charging current 329.
A booster unit that is a DC to DC converter may be inoperative during phases of the charging process that are limited by battery cells charging limitations and by booster unit power limitations.
The booster unit may be a combination of an energy storage based booster unit and a DC to DC converter—that may work independently or in conjunction to each other.
There may be provided a charging system may include a booster unit; and a charging management unit that may be in electrical communication with the booster unit, with battery cells and with an interface. The charging management system may be configured to receive from the interface a high-C charging current that may be of at least 4 C supplied by a main charging unit, during a first charging phase; charge the battery cells, during the first charging phase, with a first part of the high-C charging current; wherein the first part of the charging capacity may be limited by a first charging current limitation of the battery cells; and charge the booster unit, during the first charging phase, with a second part of the high-C charging current.
The charging current limitation of the battery cells may be a maximal charging current limitation of the battery cells.
The booster unit may be configured to discharge and output a booster charging current during a second charging phase; and wherein the charging management system may be configured to: receive, from the interface, the high-C charging current, during the second charging phase; wherein during the second charging phase the high-C charging current may be provided under a main charging unit current limitation; and charge the battery cells, during the second charging phase, with a combination of the high-C charging current and the booster charging current.
The main charging unit current limitation may be a maximal main charging unit current limitation.
A duration of the second charging phase ranges between at least 10-70% state of charge (SoC) of the battery cells.
The booster unit may be configured output the booster charging current, during the second charging phase, in compliance with one of more preferences concerning a specified charging duration and/or a specified target Soc.
The one or more preferences may be one or more user preferences fed to a user interface.
The charging system may include the user interface.
The booster unit may be configured to discharge and output a booster charging current during a third charging phase; and wherein the charging management system may be configured to receive, from the interface, the high-C charging current, during the second charging phase; wherein during the third charging phase the high-C charging current may be provided under a main charging unit power limitation; and charge the battery cells, during the third charging phase, with a combination of the high-C charging current and the booster charging current.
The charging power limitation of the main charging unit may be a maximal charging power limitation of the main charging unit.
The charging management system may be configured to receive from the interface the high-C charging current, during a fourth charging phase; charge the battery cells, during the fourth charging phase, with a first part of the charging current; wherein the first part of the charging capacity may be limited by a first charging current limitation of the battery cells; and charge the booster unit, during the fourth charging phase, with a second part of the charging current.
The booster unit may be configured to discharge and output a booster charging current, following the fourth charging phase and at an absence of the high-C charging current; wherein the charging management system may be configured to charge the battery cells with the booster charging current.
The charging system 160 as well as a battery unit 90 may belong to vehicle or other chargeable entity 170.
The charging management unit 130 may be configured to receive requests (over any type of link or network) from a user—for example—one of more preferences concerning a specified charging duration and/or a specified target Soc.
The charging management unit 130 may include one or more processing circuits 131 that may be configured to control the charging process—such as the charging process illustrated in the above text and/or in
In
When the booster unit is a DC to DC converter then the charging management system is configured to: (a) receive from the interface, during a certain charging phase, a high-C charging current that is of at least 4 C supplied by a main charging unit; wherein the high-C charging current is limited by a main charging unit current limitation; (b) charge the battery cells, during the certain charging phase, with the high-C charging current; wherein a power supplied to the battery cells is limited by a battery cells current to voltage relationship; (c) provide excess power from the interface to the booster unit; (d) receive from the booster unit a booster charging current; and (e) supply the booster charging current to the battery cells. The booster unit is configured to convert the excess power to a booster charging power for further charging the battery cell.
The battery cells current to voltage relationship may dictate that the battery cells will be at a certain voltage when receiving the high-C charging current having a maximal main charging unit current value.
The main charging unit may be configured to supply the high-C charging current having the maximal main charging unit current value at a main charging unit voltage level that exceeds the certain voltage thereby providing the excess power.
There may be provided a charging system that may include a booster unit; a main charging unit that has a charging capability and may be configured to use, during a first charging phase, a first part of the charging capacity for charging battery cells by providing a high-C charging current of at least 4 C; wherein the main charging unit may be further configured to use a second part of the charging capacity, during the first charging phase, to charge the booster unit; and wherein the first part of the charging capacity may be limited by a first charging current limitation of the battery cells.
The first charging current limitation of the battery cells may be a maximal charging current limitation of the battery cells.
The booster unit may be configured to discharge and output a booster charging current for charging the battery cells during a second charging phase; wherein the main charging unit may be configured to charge the battery cells during the second charging phase under a main charging unit current limitation.
The main charging unit current limitation may be a maximal main charging unit current limitation.
A duration of the second charging phase ranges between at least 10-70% state of charge (SoC) of the battery cells.
The booster unit may be configured to boost the charging current during the second charging phase in compliance with one of more preferences concerning a specified charging duration and/or a specified target Soc.
The one or more preferences may be one or more user preferences fed to a user interface.
The charging system may include the user interface.
The booster unit may be configured to discharge and output a booster charging current for charging the battery cells during a third charging phase; wherein the main charging unit may be configured to charge the battery cells during the third charging phase under a charging power limitation of the main charging unit.
The charging system according to claim, wherein the charging power limitation of the main charging unit may be a maximal charging power limitation of the main charging unit.
The main charging may be configured to use, during a fourth charging phase, the first part of the charging capacity for charging the battery cells; and wherein the main charging unit may be further configured to use the second part of the charging capacity, during the fourth charging phase, to charge the booster unit; and wherein the first part of the charging capacity may be limited by a first charging current limitation of the battery cells.
The charging current limitation of the battery cells may be a maximal charging current limitation of the battery cells.
The booster unit may be configured to discharge and output a booster charging current for charging the battery cells, following the fourth charging phase and at an absence of the main charging unit.
Method 400 may include any combinations of steps of method 200—for example—at least steps 210, 220 of method 200.
Method 400 may also include step 410 of charging the booster unit during one or more charging phases of a charging process.
Method 400 may also include at least one of step 420 of discharging the booster unit during at least one phase of the charging process, or step 430 of discharging the booster unit after the charging process.
Method 400 may provide charging and/or discharging phases illustrated in one or more of
Method 400 may include any combination of any of the steps listed below.
The first charging current limitation of the battery cells may be a maximal charging current limitation of the battery cells.
The method may include discharging and outputting (530), by the booster unit, a booster charging current for charging the battery cells during a second charging phase; and charging (540) by the main charging unit, the battery cells during the second charging phase under a main charging unit current limitation.
The main charging unit current limitation may be a maximal main charging unit current limitation.
The duration of the second charging phase ranges between at least 10-70% state of charge (SoC) of the battery cells.
The method may include boosting, by the booster unit, the charging current during the second charging phase in compliance with one of more preferences concerning a specified charging duration and/or a specified target Soc.
The one or more preferences may be one or more user preferences fed to a user interface.
The method may include discharging and outputting (550), by the booster unit, a booster charging current for charging the battery cells during a third charging phase; and charging, by the main charging unit, the battery cells during the third charging phase under a charging power limitation of the main charging unit.
The charging power limitation of the main charging unit may be a maximal charging power limitation of the main charging unit.
The method may include using (560), by the main charging unit and during a fourth charging phase, the first part of the charging capacity for charging the battery cells; and using (570) the second part of the charging capacity, during the fourth charging phase, for charging the booster unit; and wherein the first part of the charging capacity may be limited by a first charging current limitation of the battery cells.
The charging current limitation of the battery cells may be a maximal charging current limitation of the battery cells.
The method may include discharging and outputting (580), by the booster unit, a booster charging current for charging the battery cells, following the fourth charging phase and at an absence of the main charging unit.
The first charging current limitation of the battery cells may be a maximal charging current limitation of the battery cells.
The method may include discharging and outputting (640), by the booster unit, a booster charging current during a second charging phase; receiving (650), by the charging management unit and from the interface, the high-C charging current, during the second charging phase; wherein during the second charging phase the high-C charging current may be provided under a main charging unit current limitation; and charging (660), by the charging management unit, the battery cells, during the second charging phase, with a combination of the high-C charging current and the booster charging current.
The main charging unit current limitation may be a maximal main charging unit current limitation.
The duration of the second charging phase ranges between at least 40-70% state of charge (SoC) of the battery cells.
The method may include outputting, by the booster unit, the booster charging current, during the second charging phase, in compliance with one of more preferences concerning a specified charging duration and/or a specified target Soc.
The one or more preferences may be one or more user preferences fed to a user interface.
The method may include discharging and outputting (670), by the booster unit, a booster charging current during a third charging phase; receiving (680), by the charging management unit and from the interface, the high-C charging current, during the third charging phase; wherein during the third charging phase the high-C charging current may be provided under a main charging unit power limitation; and charging (690) the battery cells and by the charging management unit, during the third charging phase, with a combination of the high-C charging current and the booster charging current.
The charging power limitation of the main charging unit may be a maximal charging power limitation of the main charging unit.
The method may include receiving (700), by the charging management unit and from the interface the high-C charging current, during a fourth charging phase; charging (710) the battery cells, by the charging management unit and during the fourth charging phase, with a first part of the charging current; wherein the first part of the charging capacity may be limited by a first charging current limitation of the battery cells; and charging (720), by the charging management unit, the booster unit, during the fourth charging phase, with a second part of the charging current.
The method may include discharging and outputting (730), by the booster unit, a booster charging current, following the fourth charging phase and at an absence of the high-C charging current; and charging, by the charging management system, the battery cells with the booster charging current.
The battery cells current to voltage relationship dictates that the battery cells will be at a certain voltage when receiving the high-C charging current having a maximal main charging unit current value.
The method may include supplying by the main charging unit, the high-C charging current having the maximal main charging unit current value at a main charging unit voltage level that exceeds the certain voltage thereby providing the excess power.
The booster unit may include a DC to DC converter.
The battery cells current to voltage relationship dictates that the battery cells will be at a certain voltage when receiving the high-C charging current having a maximal main charging unit current value.
The method may include supplying, by the main charging unit, the high-C charging current having the maximal main charging unit current value at a main charging unit voltage level that exceeds the certain voltage thereby providing the excess power.
The booster unit may include a DC to DC converter.
Aspects of the present invention are described above with reference to flowchart illustrations and/or portion diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each portion of the flowchart illustrations and/or portion diagrams, and combinations of portions in the flowchart illustrations and/or portion diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general-purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions/acts specified in the flowchart and/or portion diagram or portions thereof.
These computer program instructions may also be stored in a computer readable medium that can direct a computer, other programmable data processing apparatus, or other devices to function in a particular manner, such that the instructions stored in the computer readable medium produce an article of manufacture including instructions which implement the function/act specified in the flowchart and/or portion diagram or portions thereof.
The computer program instructions may also be loaded onto a computer, other programmable data processing apparatus, or other devices to cause a series of operational steps to be performed on the computer, other programmable apparatus or other devices to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide processes for implementing the functions/acts specified in the flowchart and/or portion diagram or portions thereof.
The aforementioned flowchart and diagrams illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present invention. In this regard, each portion in the flowchart or portion diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the portion may occur out of the order noted in the figures. For example, two portions shown in succession may, in fact, be executed substantially concurrently, or the portions may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each portion of the portion diagrams and/or flowchart illustration, and combinations of portions in the portion diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
In the above description, an embodiment is an example or implementation of the invention. The various appearances of “one embodiment”, “an embodiment”, “certain embodiments” or “some embodiments” do not necessarily all refer to the same embodiments. Although various features of the invention may be described in the context of a single embodiment, the features may also be provided separately or in any suitable combination. Conversely, although the invention may be described herein in the context of separate embodiments for clarity, the invention may also be implemented in a single embodiment. Certain embodiments of the invention may include features from different embodiments disclosed above, and certain embodiments may incorporate elements from other embodiments disclosed above. The disclosure of elements of the invention in the context of a specific embodiment is not to be taken as limiting their use in the specific embodiment alone. Furthermore, it is to be understood that the invention can be carried out or practiced in various ways and that the invention can be implemented in certain embodiments other than the ones outlined in the description above.
The invention is not limited to those diagrams or to the corresponding descriptions. For example, flow need not move through each illustrated box or state, or in exactly the same order as illustrated and described. Meanings of technical and scientific terms used herein are to be commonly understood as by one of ordinary skill in the art to which the invention belongs, unless otherwise defined. While the invention has been described with respect to a limited number of embodiments, these should not be construed as limitations on the scope of the invention, but rather as exemplifications of some of the preferred embodiments. Other possible variations, modifications, and applications are also within the scope of the invention. Accordingly, the scope of the invention should not be limited by what has thus far been described, but by the appended claims and their legal equivalents.
This application is a continuation in part of U.S. patent application Ser. No. 16/395,643 which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 16395643 | Apr 2019 | US |
Child | 17452401 | US |