The present invention relates to a charging device for a shaft furnace, in particular for a blast furnace. The present invention also relates to a distribution chute for use in such a charging device.
In blast furnaces, charging devices of the so-called “bell-less” type have found widespread use over the past decades. These charging devices are arranged at the furnace top and comprise a distribution chute and a drive mechanism to which the chute is mounted. During the charging procedure, charge material is discharged in bulk from a hopper through a central feed channel onto the distribution chute. The drive mechanism rotates the distribution chute about a first essentially vertical axis and pivots the chute about a second essentially horizontal axis. As a result, any desired charge profile, i.e. distribution of bulk material (burden) over the charging surface of the blast furnace, can be achieved.
In a particular charge profile, a vertical coke shaft or coke chimney is provided around the central axis of the blast furnace by charging coke centrally. Such a coke chimney serves to improve the operation of the blast furnace by increasing draft. Furthermore, such a coke chimney allows to feed coarse coke to the centre in order to increase permeability of the dead man. In order to create this central coke chimney within the burden, the distribution chute is pivoted into a central charging position. In this position, the chute should ideally not intercept the flow of bulk material which falls vertically from the central feed channel.
EP 0 062 769 discloses a charging device for a shaft furnace with a distribution chute that has a tapering tubular shape. Although an integrally funnel shaped type of distribution chute according to EP 0 062 769 allows accurate centre charging, it is not suitable for blast furnaces which require the chute to be pivotable to small inclination angles (close to horizontal) and/or for charging devices which require the pivoting axis of the chute to be offset from the central axis of the chute.
With many known charging devices and distribution chutes, it is however often impossible to completely avoid interception of the burden flow during central charging. For example, constructional constraints often make it impossible to pivot the distribution chute into a fully vertical position or a position sufficiently out of the way, such that its outlet portion remains partially within the charge path during central charging. The burden flow is thereby partially deflected, which of course is detrimental to central charging. There is a similar problem in case the distribution chute comprises one or more transverse bars for imparting rigidity to its trough-shaped main part. Such transverse bars typically form an obstruction which intercepts and scatters the burden flow during central charging, even if the main part of the chute itself is positioned sufficiently out of the way.
JP 11 001709 discloses a distribution chute with an auxiliary shoot fixed to the downstream end of the trough-shaped main part. The auxiliary shoot comprises tapering side plates for limiting the spread of the burden flow in lateral direction and a reflecting plate for redirecting the burden flow that exits the main part towards the centre of the furnace when the chute is in central charging position.
JP 07 179916 discloses a distribution chute comprising a trough-shaped main part and an additional straightening chute that is pivotably supported at the tip end of the main part for redirecting the burden flow vertically. This distribution chute comprises a link rod coupled to the straightening chute and to the support structure of the main part, so as to form a parallelogram linkage mechanism that maintains the straightening chute in vertical orientation. Besides improving burden distribution in radial direction, the distribution chute according to JP 07 179916 may also improve central charging if the straightening chute is funnel shaped.
The invention provides a charging device for a shaft furnace with a distribution chute of simple construction that improves central charging of bulk material.
The invention further provides a charging device for a shaft furnace which comprises a distribution chute for bulk material and a drive mechanism for the distribution chute. The distribution chute has a trough-shaped main part with an open impact section and an outlet section. The main part provides a sliding channel between the impact section and the outlet section. The drive mechanism for the distribution chute is capable of rotating the distribution chute about an essentially vertical axis and pivoting the distribution chute about an essentially horizontal axis so as to allow distribution of bulk material on a charging surface of the shaft furnace. According to the invention, the distribution chute comprises a circumferentially closed funnel portion which tapers in the direction of flow and is arranged downstream of the impact section and with its outlet at the downstream end of the trough-shaped main part. When the distribution chute is in central charging position, this funnel portion insures that the flow of bulk material is centred and guided onto the desired target area of the charging surface, i.e. the centre of the furnace. Undesired deflection and uncontrolled distribution of charge material are thereby avoided. In addition, the funnel portion provides rigidity to the distribution chute. Arranging the outlet of the funnel portion at the downstream end of the trough-shaped main part enables centering of the burden flow at the lowermost end of the distribution chute when the latter is in central charging position. There is no need for significant deviation of the burden flow and hence the exposure of the circumferentially closed funnel portion to the considerable abrasive wear caused by the burden is minimal. Furthermore, since the circumferentially closed funnel portion imparts rigidity to the distribution chute in the outlet section, the need for additional stabilizing transverse bars can be eliminated. As will be appreciated, use of this charging device is beneficial to any kind of charging procedures which involve central charging in general and formation of so-called “coke chimneys” in particular.
As opposed to JP 07 179916, with the distribution chute according to the invention, there is no need for associating an additional mechanism that would be exposed to the severe inner atmosphere of the furnace with the distribution chute. In contrast to JP 11 001709, the inside surfaces of the funnel portion are arranged so as to be subject to a minimum of wear caused by the burden during central charging, because the deviation angle of the centred burden flow is relatively small. Furthermore, and also in contrast to JP 11 001709 and JP 07 179916, the total length of the distribution chute is not increased by the funnel portion since its outlet is arranged at the downstream end of the trough-shaped main part.
According to a preferred embodiment, the funnel portion has an apex half angle greater than or equal to the angle enclosed between the longitudinal axis of the trough-shaped main part and the vertical when the distribution chute is in central charging position. The apex half angle is to be understood as half of the apex angle of a cone whose surface generates the shape of the funnel portion. It may be noted that this cone may have a general, i.e. not necessarily circular, base and need not be a right cone.
In case the charging device comprises a central feed channel arranged above the distribution chute for feeding bulk material onto the distribution chute, it is preferable that the outlet cross section of the funnel portion approximately equals the outlet cross section of this central feed channel.
In another preferred embodiment, the funnel portion is limited to 10-50% of the length of the distribution chute starting from the downstream end of the main part. The funnel portion covers the outlet section and/or the sliding channel, but it does not, at least not entirely, cover the impact section. In fact, the latter needs to be accessible for receiving bulk material during the usual (non-central) charging procedure. To this effect, the open impact section advantageously extends over at least 40% of the length of the trough-shaped main part starting from the upstream end of the main part such that bulk material can be fed to the distribution chute over a wide range of inclination angles.
From a structural point of view, the funnel portion can be divided into a chute portion of the trough-shaped main part and a cover portion covering the chute portion. In this case, the cover portion may comprise a cover having a shape which is generated by a frustum of a cone. Again, this cone need not be a right circular cone but may have any suitable, generally conical configuration. In another variant, the cover portion comprises an inclined cover plate arranged at an angle with respect to the main part and lateral linking plates for fixing the inclined cover plate to the main part. In yet another variant, the cover portion comprises a first upstream inclined cover plate, a second downstream inclined cover plate, the first and second inclined cover plates being arranged at an angle with respect to the main part, and lateral linking plates for fixing the first and second inclined cover plates to the main part. In both of the latter cases, the angle by which the inclined plate(s) is (are) mounted, is chosen analogous to the aforementioned apex half angle.
As will be appreciated, the funnel portion is preferably arranged so as to guide and centre a flow of bulk material on the central axis of the shaft furnace when the distribution chute is in central charging position.
Preferably, the distribution chute comprises mounting flanges for mounting the distribution chute to the drive mechanism, the flanges being configured such that the longitudinal central axis of the main part is offset from the essentially horizontal pivoting axis.
The invention also proposes a distribution chute for a charging device as described above. According to the invention, the distribution chute comprises a circumferentially closed funnel portion which tapers in the direction of flow and is arranged downstream of the impact section and with its outlet at the downstream end of said trough-shaped main part.
As will be appreciated, the distribution chute and the charging device according to the present invention are particularly suitable for use in a metallurgical blast furnace.
The present invention will be more apparent from the following description of not limiting preferred embodiments with reference to the attached drawings. In the drawings, in which identical or similar parts are identified by identical reference numerals throughout,
In a manner known per se, the drive mechanism 18 is configured for rotating and pivoting the distribution chute 16. During the charging procedure, it rotates the distribution chute 16 about the vertical central axis 20 of the blast furnace 10 and pivots the distribution chute 16 about an essentially horizontal axis 22, i.e. about mounting shafts by which the drive mechanism 18 holds the distribution chute 16. A detailed description of such a drive mechanism 18 is given e.g. in U.S. Pat. No. 3,880,302 and therefore omitted here.
In
As will be appreciated, the distribution chute 16 further comprises a circumferentially closed funnel portion 26 which tapers in the direction of flow i.e. from the impact section 24 towards the outlet section 25. In fact, during central charging as shown in
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In
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The distribution chute 16″ shown in
It will be appreciated that the funnel shaped portions 26, 26′, 26″ as previously described allow to impart rigidity to the main part 23 and, in particular, to insure that the outlet section 25 is not deformed due to thermal and/or mechanical stress. Compared to known braces or transverse links provided for the same purpose, this effect is achieved by the funnel shaped portions 26, 26′, 26″ without any detrimental influence on central charging.
It remains to be noted that, in any of the preceding embodiments, the main part 23 is preferably made of heat resistant steel and may comprise an inward cladding of wear resistant material (not shown) as well as so called stone boxes as described e.g. in EP 0 640 539. Advantageously, the slanting funnel portion 26, 26, 26″, in particular the cover portion 38, is also provided with an inward cladding of wear resistant material in those regions which are subject to abrasive stress. In general, in the circumferentially closed funnel portion 26, 26, 26″ or at least in the region near the outlet 33, the inner surface of the distribution chute 16; 16′; 16″ is smooth, e.g. devoid of stone boxes and other protrusions, whereby uniform discharging of charge material is warranted. The distribution chute 16; 16′; 16″ may further comprise a cooling arrangement as described in GB 2 281 610 if required. Furthermore, as seen in
Number | Date | Country | Kind |
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91176 | Jun 2005 | LU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2006/063280 | 6/16/2006 | WO | 00 | 12/17/2007 |
Publishing Document | Publishing Date | Country | Kind |
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WO2006/134165 | 12/21/2006 | WO | A |
Number | Name | Date | Kind |
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4032024 | Genge et al. | Jun 1977 | A |
Number | Date | Country |
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0 062 769 | Oct 1982 | EP |
0 863 215 | Sep 1998 | EP |
11 001709 | Jan 1999 | JP |
2000 119711 | Apr 2000 | JP |
Number | Date | Country | |
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20090129896 A1 | May 2009 | US |