This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2020-079043 filed Apr. 28, 2020.
The present disclosure relates to a charging device and an image forming apparatus.
In the case of a contact charging device that uses a charging roller, a contact width, which is a so-called nip width, is formed between the charging roller and an image carrier that is a to-be-charged member and that has a photosensitive layer, and non-uniformity in the contact width in a rotation axis direction may sometimes cause uneven wear of the photosensitive layer in the rotation axis direction, that is, end portions of the photosensitive layer may sometimes be worn down more than a central portion of the photosensitive layer does. As the amount of uneven wear increases, the charge voltage at each of the end portions rises, so that there may be a difference in image density between the central portion and each of the end portions, or a carrier that is contained in a developer may flow out to the image carrier, which in turn results in an image defect.
As an example of a charging device used for an application other than image formation, Japanese Unexamined Patent Application Publication No. 2009-132507 discloses a charging device including a charging roller that charges an electrical insulating sheet beforehand so as to prevent the sheet from moving in a serpentine manner or so as to prevent weaving of the sheet and suppresses occurrence of such a serpentine movement or weaving by using an electrostatic force.
Also in the charging device, non-uniformity of a contact width that is defined between the charging roller and a rotating body, which faces the charging roller, may sometimes cause uneven wear of the rotating body in a direction in which a rotation axis of the rotating body extends, that is, end portions of the rotating body may sometimes be worn down more than a central portion of the rotating body does.
In recent years, there has been proposed a charging device that includes two charging rollers so as to perform charging in a short time in order to improve productivity in image formation by increasing process speed (see Japanese Unexamined Patent Application Publication No. 2005-017383).
Aspects of non-limiting embodiments of the present disclosure relate to providing a charging device having a configuration in which two contact charging units that charge a to-be-charged unit are provided and in which a charge voltage in a rotation axis direction is made more uniform compared with a configuration to which the present disclosure is not applied and an image forming apparatus that employs the charging device.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to an aspect of the present disclosure, there is provided a charging device including a first charging unit that charges a target unit, which is to be charged, by coming into contact with the target unit and a second charging unit that charges the target unit by coming into contact with the target unit and in which distribution of a contact region in contact with the target unit is different from distribution of a contact region in the first charging unit.
An exemplary embodiment of the present disclosure will be described in detail based on the following figures, wherein:
An exemplary embodiment of the present disclosure will be described below. The exemplary embodiment will be described taking a charging device that is employed in an electrophotographic image forming apparatus as an example. The charging device according to the present disclosure is also applicable to a type of charging device such as the above-mentioned charging device disclosed in Japanese Unexamined Patent Application Publication No. 2009-132507 other than a charging device that is employed in an image forming apparatus.
A toner-image forming unit 10 includes an image carrier 11. An electrostatic latent image is formed onto a surface of the image carrier 11 through processes of charging and light exposure while the image carrier 11 rotates in the direction of arrow R. Then, the electrostatic latent image is developed into a toner image with a toner, and the toner image is temporarily held on the image carrier 11.
The toner-image forming unit 10 further includes a charging device 20. The charging device 20 includes two charging rollers 12_1 and 12_2. The charging roller 12_1 that is one of the two charging rollers and that is disposed on an upstream side in the direction of rotation of the image carrier 11 corresponds to an example of a first charging unit according to the present disclosure and an example of a first charging roller according to the present disclosure. The charging roller 12_2 that is disposed on a downstream side corresponds to an example of a second charging unit according to the present disclosure and an example of a second charging roller according to the present disclosure.
The charging device 20 further includes power supplies 13_1 and 13_2 that respectively apply a charge voltage to the two charging rollers 12_1 and 12_2. As a result of the charge voltage being applied to the two charging rollers 12_1 and 12_2 by the power supplies 13_1 and 13_2, respectively, the charging rollers 12_1 and 12_2 charge the image carrier 11 to a uniform electric potential. The theme of the present exemplary embodiment is to suppress non-uniformity in the charge voltage in a direction in which a rotation axis of the image carrier 11 extends (hereinafter referred to as rotation axis direction). Details of this matter will be described later.
The toner-image forming unit 10 further includes an exposure unit 14 and a developing unit 15. The exposure unit 14 radiates exposure light L that is modulated on the basis of an image signal onto the image carrier 11 so as to form an electrostatic latent image onto the surface of the image carrier 11. The developing unit 15 contains a developer including a toner and a carrier and develops an electrostatic latent image on the image carrier 11 with the toner in the developer so as to form a toner image onto the image carrier 11. The toner image is transferred onto a sheet P that is transported in the direction of arrow M by operation of a transfer roller 16. Residual toner that remains on the image carrier 11 after the toner image has been transferred by the transfer roller 16 is scraped off by a cleaning blade 17.
The toner image transferred to the sheet P is fixed onto the sheet P by a fixing device (not illustrated), so that an image, which is formed of the fixed toner image, is formed onto the sheet P.
In the initial state illustrated in
The image carrier 11 is started to be used from the above initial state. A photosensitive layer (not illustrated) that is formed on the surface of the image carrier 11 is gradually worn down by the sheet P, which is transported, and becomes thin, and the end portions of the photosensitive layer wear down more than a central portion of the photosensitive layer does. In this case, if the central portion of the photosensitive layer is charged to the charge voltage Vh that is the target value by taking into consideration its state after elapse of time, the end portions of the photosensitive layer are charged to the charge voltage Vh that is higher than the target value because the end portions are thinner. As a result, the carrier contained in the developer in the developing unit 15, which is illustrated in
As illustrated in
In
Adjustment of the nip region N into the shapes such as those illustrated in
Here, assume that the diameter of the charging roller 12 when the charging roller 12 is not in contact with the image carrier 11 has a symmetrical distribution in the rotary shaft direction, and the two end portions of the charging roller 12 are pressed against the image carrier 11 by the same pressing force F, so that the nip width W, which is the width of the nip region N in a process direction, also has a symmetrical distribution in the rotary shaft direction.
With the above assumption, the shape of the nip region N may be adjusted by, for example, performing one of the following:
varying the distribution of the diameter of the charging roller 12 in the rotary shaft direction, specifically, adjusting the difference in diameter between the central portion and the end portions of the charging roller 12 and
adjusting the pressing force F.
In particular, in order to form the nip region N having the shape illustrated in
Note that, in the case of forming the nip region N that is indicated by a dashed line in
Here, the charging roller that forms the nip regions illustrated in
The image carrier 11 is charged to the charge voltage Vh that is uniform in the rotation axis direction by the main charging roller or is charged by the main charging roller in such a manner that the end portions of the image carrier 11 are charged slightly stronger than the central portion of the image carrier 11 is. The image carrier 11 is charged by the auxiliary charging roller in such a manner that the central portion of the image carrier 11 in the rotation axis is strongly charged. In the initial state, the voltage that is applied to the auxiliary charging roller is adjusted so as to control the charging of the central portion of the image carrier 11 such that the central portion and the end portions of the image carrier 11 have the same charge potential within an acceptable range.
As time progresses, the charge potential at each of the end portions increases as described with reference to
The charging device 20 according to the present exemplary embodiment includes the two charging rollers 12_1 and 12_2, and these two charging rollers 12_1 and 12_2 are assigned different roles as described above while configured to perform strong charging.
Note that the two charging rollers 12_1 and 12_2 illustrated in
The parameter “nip load (N)” is the sum of the pressing force F on the left-hand side and the pressing force F on the right-hand side in
The parameter “crown amount (μm)” indicates how large the diameter of the central portion is with respect to the diameter of each of the end portions. In the first example, the crown amount of the main charging roller is 90 μm. This indicates that the diameter of the central portion of the main charging roller is larger than the diameter of each of the end portions of the main charging roller by 90 μm. In contrast, the crown amount of the auxiliary charging roller in the first example is 140 μm. In other words, in the first example, the crown amount of the auxiliary charging roller is larger than that of the main charging roller. Together with the difference in “nip load (N)”, this parameter setting helps the main charging roller and the auxiliary charging roller to form the nip regions N having the shapes illustrated in
The parameter “Δ nip width (mm)” relates to the nip widths W illustrated in each of
The parameter “initial Δ potential (V)” indicates a difference value (V) between the charge potential of the central portion and the charge potential of each of the end portions in the initial state. Here, a target charge potential is set to 500 V. The acceptable range of the difference value is set to ±20 V.
A uniform image with an area coverage of 5% is formed onto an A4 normal sheet by using the main and auxiliary charging rollers having the above-mentioned parameters in the initial state. In this case, a charge potential difference of 10 V occurs in the image carrier 11 each time the image carrier 11 is worn down by 1 μm. Thus, the amount of wear is estimated from the number of sheets on which images are formed, and the voltage applied to the auxiliary charging roller is increased in accordance with the number of sheets on which images are formed.
Then, the number of sheets on which images are formed until an image defect in the form of a streak extending in the process direction appears on one of the images or until the carrier is detected on one of the images is determined. Here, the aim is to prevent an abnormality from occurring before images are formed onto 60,000 sheets. In
The “result” column in
In the first example, the “amount of uneven wear after elapse of time (μm)” is 2 μm. This indicates that the wear amount of each of the end portions of the image carrier 11 is larger by 2 μm than that of the central portion of the image carrier 11.
In the first example, the “Δ potential after elapse of time (V)” (calculated value only relating to main charging roller) is 25 V. This indicates that, in the case of the main charging roller alone, the end portions of the image carrier 11 are charged to the charge voltage higher by 25 V than that to which the central portion of the image carrier 11 is charged.
In the first example, the “Δ potential after elapse of time (V)” (sum of main charging roller and auxiliary charging roller) is 15 V. This indicates that the end portions of the image carrier 11 are charged to the charge voltage higher by 15 V than that to which the central portion of the image carrier 11 is charged. In other words, the difference between the charge potential of each of the end portions and the charge potential of the central portion is smaller than that in the case of the main charging roller alone and is within ±20 V, which is the target range. The “reliability evaluation result” of the first example is “A”.
Referring to the “Δ potential after elapse of time (V)” (sum of main charging roller and auxiliary charging roller) column from the top, the values of the first example, the second example, and the third example are all within ±20 V, which is the target range. In addition, the “reliability evaluation result” of the first example and the “reliability evaluation result” of the second example are both “A”. The value of the third example is 20 V and is within the acceptable range somehow, and the “reliability evaluation result” of the third example is “B”. Although the first to third examples are accepted, the value of the first comparative example is 35 V, and the “reliability evaluation result” of the third example is “C”. It is understood from the parameters of the main and auxiliary charging rollers of the first comparative example that charging rollers that are the same as each other are used as the main charging roller and the auxiliary charging roller.
Note that, in each of the first to third examples, although the main charging roller is disposed at the position of the upstream charging roller 12_1, which is one of the two charging rollers 12_1 and 12_2 illustrated in
As described above, the charging device according to the present exemplary embodiment includes the two charging rollers, and these charging rollers are assigned different roles while configured to perform strong charging in such a manner as to compensate for the shortcomings of each other.
Note that, although a charging device that is incorporated into an electrophotographic image forming apparatus has been described above as an example, the charging device according to the present disclosure may be employed as a charging device, such as that disclosed in Japanese Unexamined Patent Application Publication No. 2009-132507, that is configured to prevent a sheet from moving in a serpentine manner or to prevent weaving of a sheet and charging devices for various other applications.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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JP2020-079043 | Apr 2020 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5459558 | Ishiyama | Oct 1995 | A |
6847797 | Nishihama | Jan 2005 | B2 |
20080131155 | Kobashi | Jun 2008 | A1 |
20150030356 | Zona | Jan 2015 | A1 |
Number | Date | Country |
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2005-017383 | Jan 2005 | JP |
2009-132507 | Jun 2009 | JP |