The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2012-205022 filed in Japan on Sep. 18, 2012 and Japanese Patent Application No. 2013-054390 filed in Japan on Mar. 15, 2013.
1. Field of the Invention
The present invention relates to a charging device, an image forming apparatus, and a charging unit.
2. Description of the Related Art
Known as an electrophotographic image forming apparatus is one which uses a photosensitive drum as an image carrier to charge its surface, exposes the surface to light, and accordingly forms an electrostatic latent image, attaches toner to the electrostatic latent image to make the image visible, and transfers the image onto paper to form an image.
In such an image forming apparatus, a corotron and a scorotron charging device that use a corona discharge is in practical use as a charging device that charges a photosensitive drum. In these devices, a corona discharge member/discharge electrode functions, for example, to generate a corona discharge and charge the surface of the photosensitive drum by ions produced by the discharge by tightly stretching (meaning providing in a stretched state) a discharge wire with a small diameter and applying a high voltage thereto. When a positive or negative high voltage is applied to the discharge wire, fine particles floating in the air, which have been reversely charged, for example, foreign objects such as toner particles and paper powder are attracted and attached to the discharge wire. Hence, there is a problem that if a high voltage is continued to be applied to the discharge wire, the discharge wire becomes dirty due to the accumulation of the attached foreign objects, which leads to that a corona discharge does not occur normally.
In order to deal with the above problem, some image forming apparatuses including a constant-current power supply to apply a voltage to a corona discharge wire, a unit to detect the applied voltage to the corona discharge wire, and a cleaning control unit have also a mechanism for cleaning the corona discharge wire. In such image forming apparatuses, the surface of the wire becomes damaged over time due to the influence of the cleaning, which results in the shortening of the life of the wire.
In order to deal with the above problem, the following technologies are known (for example, see Japanese Laid-open Patent Publication No. 61-015163 and Japanese Laid-open Patent Publication No. 61-084665). In other words, a known electrophotographic image forming apparatus has a feature that an airflow to a charging device generates an air curtain from the flow of an airflow flowing from an upper opening portion of a shield plate to a discharge wire, a flow on an exhaust side is inhibited, and foreign object contamination into the charging device is prevented. Moreover, there is a feature that only a flow velocity in the vicinity of an insulation block supporting the discharge wire is higher than the other places, as a feature of the flow of an airflow.
Moreover, apart from the above, it is configured to prevent foreign object contamination of the discharge wire only with a configuration to flow an airflow from the upper side of a charger (for example, see Japanese Laid-open Patent Publication No. 7-134532). In this technology, the flow of an airflow by a difference in flow velocity and the area and position to which air is flown are not specified.
Therefore, there is a need to provide a charging device having a configuration with an airflow effect where foreign objects are not attracted and attached to a discharge wire by making good use of an airflow to deal with reduction in the life of the discharge wire due to foreign object contamination.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an embodiment, there is provided a charging device that includes a discharge electrode configured to charge a surface of an image carrier; a charging device body including an opening portion for charging, the opening portion being provided so as to surround the discharge electrode and be opposed to a surface of the image carrier across a longitudinal direction of the discharge electrode; a charging duct member provided so as to surround at least the entire opening portion of the charging device body, the charging duct member being configured to introduce and exhaust an airflow within the surrounded area; an intake unit configured to generate an airflow to be guided into the charging duct member; and an exhaust unit configured to exhaust the airflow guided into the charging duct member. The charging duct member includes an airflow wall forming unit for covering, with an airflow wall, the entire opening portion from an upstream end in a rotation direction of the image carrier at the opening portion to a downstream end in the rotation direction of the image carrier at the opening portion.
According to another embodiment, there is provided an image forming apparatus that includes the charging device according to the above embodiment.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Hereinafter, embodiments (hereinafter referred to as the “embodiments”) of the present invention including examples will be described in detail with reference to the drawings. The same reference numerals are assigned to elements (such as members and components) including the same function, shape, and the like throughout the embodiments and the like once their descriptions are given unless there is concern for confusion, and their descriptions are omitted. For simplification of drawings and descriptions, an element which should be represented in a drawing but is not particularly necessary to be described in the drawing may be omitted without notice as appropriate. When a description is given citing elements of Japanese unexamined patent publications and the like, their reference numerals are shown with round brackets to distinguish them with elements of the embodiments and the like.
A configuration of an entire image forming apparatus including a charging device of a first embodiment of the present invention will be described with reference to
In
A laser writing device 52 as the exposure device is arranged above the above devices. The laser writing device 52 includes unillustrated known components including a light source such as a laser diode, a rotating polygon mirror for scanning, a polygon motor, and a scanning optical system such as a scanning lens including an fθ lens.
A document reading device 53 is arranged in the upper part of the image forming apparatus body 50. The document reading device 53 includes unillustrated known components including a light source, a plurality of mirrors, an image forming lens, and an image sensor such as a CCD.
An intermediate transfer device is arranged in the vicinity beneath the photosensitive drum 2. The intermediate transfer device is provided with the endless intermediate transfer belt 62 wound around three support rollers 63, 64, and 65 in a manner capable of travelling and rotating in an arrow direction (clockwise) in the drawing.
One of the three support rollers 63, 64, and 65 is configured as a drive roller, and the others are configured as driven rollers. The intermediate transfer belt 62 has a function of applying a reverse-bias (+) voltage, and transferring/conveying a toner image attached to a latent image formed on the surface of the photosensitive drum 2. The support roller 65 serves also as a secondary transfer roller. A secondary transfer nip portion is formed by pressing the intermediate transfer belt 62 against a secondary transfer device 67. A secondary transfer bias is applied by the secondary transfer device 67 to the support roller 65 serving also as the secondary transfer roller.
A belt-type conveying device 68 and a fixing device 80 are arranged on the left side of the secondary transfer device 67 in the drawing. The fixing device 80 is provided with a heating roller 81 with a built-in heater, a fixing roller 82, an endless fixing belt 83 wound around the heating roller 81 and the fixing roller 82, and a pressing roller 84 that presses against the fixing roller 82 from below via the fixing belt 83.
A duplex unit 88 is included in the lower part of the image forming apparatus body 50. The duplex unit 88 is provided with a re-feed path 87 communicating with a feed path 75 extended to the secondary transfer device 67. In the duplex unit 88, a reverse path 86 is formed by branching off from the middle of a discharge path 85 extended from an exit of the fixing device 80. The feed path 75 is connected to a bypass feed path extended from a bypass feed tray (not illustrated) in the horizontal direction.
A contact glass 54 is placed on an upper surface of the image forming apparatus body 50. An automatic document feeder (ADF) 51 is openably/closably mounted on the apparatus body 50 so as to cover the contact glass 54.
Tonner bottles 78 are provided on the right side of the automatic document feeder 51. Furthermore, an operation panel 79 for operating the image forming apparatus is provided on the top of the tonner bottles 78. The number of the tonner bottles 78 mounted is two and is automatically supplied to the developing device 3. When the toner in one of the tonner bottles 78 is consumed, the other tonner bottle 78 is to be switched.
The image forming apparatus body 50 is designed to be mounted on a paper feed table 69. In the paper feed table 69, multiple paper feed cassettes 71 (three cassettes in the embodiment) where sheets S such as paper as an example of sheet-shaped recording media are housed and loaded are equipped as a paper feeding unit 70. The paper feed cassettes 71 are provided with their corresponding paper feeding rollers 72. The paper feeding roller 72 is designed to introduce the sheet S sent out to a conveying path 73 connected to the feed path 75. A plurality of pairs of carriage rollers 74 is provided to the conveying path 73.
A waste tonner tank 89 for accumulating and discarding used toner is arranged in the right side of the paper feed table 69 in the drawing.
When a copy is made using a laser copying machine including the above configuration, a document is set on the automatic document feeder 51, or the automatic document feeder 51 is opened to set the document directly on the contact glass 54. An unillustrated start switch is then pressed. The automatic document feeder 51 is driven and accordingly the document conveyed onto the contact glass 54 or the document previously set on the contact glass 54 is read pixel by pixel by the document reading device 53.
The paper feeding roller 72 of the relevant paper feed cassette 71 in the paper feed table 69 is rotated in accordance with a document reading operation, and the sheet S is sent out from the corresponding paper feed cassette 71, put onto the conveying path 73, conveyed by the carriage roller 74, put onto the feed path 75, abutted against a registration roller 76, and stopped. The registration roller 76 is subsequently rotated timed to the rotation of a toner image transferred onto the intermediate transfer belt 62. The sheet is fed into a nip portion between the intermediate transfer belt 62 and the secondary transfer roller 65.
When the start switch provided to the operation panel 79 is pressed, the photosensitive drum 2 rotates anticlockwise in the drawing and at the same time the intermediate transfer belt 62 travels and rotates in the arrow direction in the drawing. With the rotation of the photosensitive drum 2, the surface of the photosensitive drum 2 is uniformly charged first by the electric charger 1 in the charging device 100. Next, laser light L is applied in accordance with the read content read by the above-mentioned document reading device 53. Writing is performed by the laser writing device 52. An electrostatic latent image is formed on the surface of the photosensitive drum 2. Toner is subsequently attached to the electrostatic latent image by the developing device 3 to make the electrostatic latent image visible.
The toner image attached on the surface of the photosensitive drum 2 is primarily transferred onto the intermediate transfer belt 62 by the primary transfer roller 61. The tonner image transferred onto the intermediate transfer belt 62 is collectively transferred by the secondary transfer roller 65 of the secondary transfer device 67 onto the sheet sent to the nip portion between the intermediate transfer belt 62 and the secondary transfer device 67. The surface of the photosensitive drum 2 after image transfer is cleaned by removing residual toner by the cleaning device 60, neutralized by an unillustrated neutralization device, and prepared for next future image formation. Moreover, the surface of the intermediate transfer belt 62 after image transfer is cleaned by removing residual toner and paper powder by a belt cleaning device 66, and prepared for next future image formation.
On the other hand, the sheet after image transfer is conveyed by the belt-type conveying device 68 to be put in the fixing device 80. Heat and pressure is applied to the sheet by the fixing roller 82 and the pressing roller 84 via the fixing belt 83. A transfer image (toner image) is fixed onto the sheet. The sheet is subsequently ejected onto, for example, an unillustrated discharge tray attached to the apparatus body 50 through the discharge path 85. When recording is performed also on the back surface of the sheet using this copying machine, after recording is performed on one surface, the sheet is put into the duplex unit 88 through the reverse path 86, reversed here, conveyed through the re-feed path 87, guided to the feed path 75, and sent again to the nip portion between the intermediate transfer belt 62 and the secondary transfer roller 65. Another toner image formed on the photosensitive drum 2 and toner image primarily transferred onto the intermediate transfer belt 62 are similarly secondarily transferred also onto the back surface. The sheet is then ejected onto, for example, the unillustrated discharge tray.
An intake and exhaust path around the charging device 100 will be described with reference to
In
The charging duct 7 communicates with/is connected to an exhaust fan duct 8 as an exhaust duct member. A single exhaust fan 9 as an example of an exhaust unit to exhaust the airflow (intake airflow) guided into the charging duct 7 is arranged on the most downstream side of the exhaust fan duct 8.
An airflow 15 generated by the operation of the intake fan 5 is guided into the charging duct 7 through the intake fan duct 6. The airflow 15 guided into the charging duct 7 becomes an exhaust airflow 15′ by the operation of the exhaust fan 9. The exhaust airflow 15′ is discharged/exhausted to the outside of the image forming apparatus body 50 through the exhaust fan duct 8. The exhaust fan duct 8 includes a filter to remove ozone, and the like that are provided at predetermined positions (meaning to be arranged and provided, or positioned and provided. The same shall apply hereinafter) as appropriate.
The layout arrangement and configurations of the charging device 100 and the photosensitive drum 2 will be described with reference to
The charging device 100 of the embodiment mainly includes the charging duct 7, and the electric charger 1 that is arranged in the charging duct 7, and that includes discharge wires 30, illustrated in
The electric charger 1 has a function as a charging device body of the present invention, and is arranged in the vicinity above the photosensitive drum 2. The electric charger 1 is held by the charging duct 7. The charging duct 7 is arranged so as to surround the entire electric charger 1 from above, and has a role in diverting and flowing the intake airflow sent from the intake fan 5, to the electric charger 1.
The charging duct 7 is integrally formed of an appropriate resin, and configured to be detachable from the image forming apparatus body 50. The top of the charging duct 7 is attached in a state of being covered with a body metal sheet 24 being a thin plate-shape member provided at a predetermined position on the image forming apparatus body 50. The details of attachment of the charging duct 7 to the image forming apparatus body 50 are described below with reference to
The electric charger 1 is configured to be detachable from the charging duct 7. A charger body 1A of the electric charger 1 is formed of sheet metal such as stainless steel being conductive metal as a shield member. As illustrated also in
On the other hand, holding portions 26a and 26b formed on the left and right by extending in the axis line direction (which is also the longitudinal direction) of the photosensitive drum 2 are integrally formed in the charging duct 7.
The held portions 28a and 28b of the charger body 1A are held by the holding portions 26a and 26b of the charging duct 7 and accordingly the electric charger 1 can be attached and removed, in other words, inserted into and removed from the charging duct 7 in the longitudinal direction of the discharge wire 30 (the direction penetrating the page space). Consequently, the electric charger 1 is drawn out from the charging duct 7, and replacement, maintenance and cleaning work, and the like of the electric charger 1 can be easily performed.
A member denoted by a reference numeral 25 is a feed screw, and is provided to clean the discharge wires 30 constituting the electric charger 1 and a grid 43 illustrated in
A detailed configuration of the electric charger 1 will be described with reference to
The electric charger 1 is a scorotron charger including the charger body 1A, the discharge wires 30, the grid 43, and insulating support members 27, as illustrated in
Both end portions of the charger body 1A are supported/fixed by the insulating support members 27. An end portion of the discharge wire 30 is engaged and fixed by a power feed contact (not illustrated) provided in the insulating support member 27. A high voltage is applied to the discharge wire 30 by a high-voltage power supply (not illustrated) via the unillustrated power feed contact.
The electric charger 1 is also called a charging device.
The grid 43 is formed into a mesh of stainless steel with a thickness of 0.1 mm, and functions as a discharge current control member. In other words, the grid 43 has the job of uniforming a discharge from the discharge wire 30 and charging the outer surface of the photosensitive drum 2. The grid 43 is formed into a curve with a predetermined space in between with the outer peripheral surface of the photosensitive drum 2, and integrally attached to the bottom of the charger body 1A that partitions beneath the discharge wires 30.
Opening holes 41 are formed at the top of the charger body 1A that partitions beneath the discharge wires 30. An opening portion 31 is formed at the bottom of the charger body 1A with the mesh grid 43 that permits airflow through. In other words, the opening holes 41 formed at the top of the charger body 1A communicate with the mesh grid 43 attached to the bottom of the charger body 1A.
The detailed configuration and operation of the charging duct 7 will be described with reference to
As illustrated in
As illustrated in
The airflow wall forming unit (air barrier forming unit) includes an intake exit 32 formed between the charger body 1A and the charging duct 7, which are on the upstream end portion side in the rotation direction (clockwise in
The intake exit 32 and the exhaust entry 33 are formed across the length direction of the discharge wire 30 and the opening portion 31.
The intake port 11 being an entry of the intake airflow of the charging duct 7 is divided by a partition plate 16 into two of a lower intake port 34 as a first intake port and an upper intake port 35 as a second intake port. The intake airflow 17 (hereinafter referred to also as the “airflow 17”) being part of the intake airflow 15 generated by the intake fan 5 illustrated in
Space above the partition plate 16 of the charging duct 7 is partitioned by a plurality of (three in the embodiment) the partition plates 13-1, 13-2, and 13-3. The three partition plates 13-1, 13-2, and 13-3 are provided to split the airflow 18 sent from the upper intake port 35 and distribute the airflow 18 uniformly in the longitudinal direction of the discharge wire 30.
A center wall 23 partitions the charging duct 7 into an intake area and an exhaust area. Furthermore, the exhaust area is partitioned by a partition plate 14.
As illustrated in
As described above, the charging duct 7 is substantially sealed excluding the intake port 11, the intake exit 32, and the exhaust entry 33.
In
The lower airflow path 36 is formed using an outer wall surface 39 of the charger body 1A and an inner wall surface 40 of the charging duct 7. The outer wall surface 39 of the charger body 1A and the inner wall surface 40 of the charging duct 7 are provided while being inclined at an obtuse angle with respect to the surface of the photosensitive drum 2 so as to ensure the formation of the airflow wall 29.
In
In
In
In
In addition, the shapes and width sizes of the slit holes 19a, 19b, and 19c are changed between the upstream side and the downstream side in the rotation direction of the photosensitive drum 2 based on the results of airflow simulations. If the width dimension of the slit hole 19a is set as b1, the width dimension of the slit hole 19b as b2, and the width dimension of the slit hole 19c as b3, the setting is performed such that b1>b2>b3 holds.
In
The operation of the airflows 17 and 18 with the above configuration of the charging duct 7 will be described with reference to
On the other hand, the airflow 18 sent out from the upper intake port 35 is increased in the flow velocity V2 (smaller than the flow velocity V1 of the airflow 17) by the inclination of the partition plate 16 of the upper airflow path 37, and distributed uniformly in the longitudinal direction of the discharge wire 30 by the above settings of the intake entry widths of the partition plates 13-1, 13-2, and 13-3 and the slit holes 19a, 19b, and 19c.
From the above matters and
The flow velocity V1 of the airflow 17 forming the airflow wall 29 is higher than the flow velocity V2 of the airflow 18 to be sent to the discharge wire 30 portion; accordingly, negative pressure is generated by Bernoulli's principle from the airflow 18 side to the airflow 17 side. Therefore, it is possible to cause the airflow 18 to move ozone generated around the discharge wire 30 to the photosensitive drum 2 side and to cause the airflow 17 to prevent foreign objects from the outside from attaching to the discharge wire 30.
With regard to a difference in airflow by the rotation of the photosensitive drum 2, it has been confirmed from the results of the airflow simulations that an influence of airflow by the rotation (linear velocity difference) of the photosensitive drum 2 is small. However, the flow velocity of the airflow 17 may be changed by the rotation (linear velocity difference) of the photosensitive drum 2.
As illustrated in
As in the charging duct 7 of the first embodiment illustrated in
Moreover, the opening area of the exhaust port 12 of the charging duct 7 is smaller than that of the intake port 11 of the charging duct 7. Consequently, a foreign object collection force and a suction force to draw foreign objects to the exhaust fan duct 8 can be increased.
As illustrated in
The sponge duct in
Even if an intake hole is added to the charging device 100 at an optimal position, having the sponge duct 10 permits its flexible handling to a certain extent since the duct is a sponge form. In the embodiment, the intake port 11 of the charging duct 7 has a rectangular hole shape at the beginning, but a necessity to set an intake hole at an obliquely lateral position arose for a measure against backflow occurring in the charging duct 7. Accordingly, with the effect of the sponge duct 10 to release the airflow 18, the duct effect corresponding to the shape, in other words, the stagnation of the airflow 18 due to the backflow could be solved.
As illustrated in
The second embodiment of the present invention will be described with reference to
The second embodiment is different only in the point that as illustrated in
The configurations and operations of an intake and exhaust path around the charging device 100A can be easily understood and worked if the charging duct 7 and the charging device 100 are respectively read as the charging duct 7A and the charging device 100A in
The layout arrangement and configurations of the charging device 100A and the photosensitive drum 2 will be described with reference to
As in the first embodiment, a top of the charging duct 7A is attached in a state of being covered with the body metal sheet 24 provided at a predetermined position on the image forming apparatus body 50 illustrated with a bracket in
Although the description gets out of order, sealing is performed in a similar method to the above also in the attachment of the charging duct 7 and the body metal sheet 24 of the first embodiment illustrated in
The electric charger 1 is configured to be detachable from the charging duct 7A as in the first embodiment. In other words, in
The charging duct 7A is integrally formed of an appropriate resin, and part of the charging duct 7A is formed of sheet metal being a thin metal sheet. The charging duct 7A is configured to be detachable from the image forming apparatus body 50 similarly to the charging duct 7. The details of attachment of the charging duct 7A to the image forming apparatus body 50 are similar to those of the first embodiment described with reference to
Components of the charging duct 7A will be described with reference to
The charging duct 7A is different from the charging duct 7 mainly in the points that a first guide plate 48 is integrally formed in the duct body 55 on the lower airflow path 36 side (see
Conversely, the charging duct 7 of the first embodiment is assembled using the resin duct body 55 similar to the charging duct 7A without the first guide plate 48, the resin exhaust duct 56, the resin intake duct 57, the partition plate 13 including the resin partition plates 13-1, 13-2, and 13-3.
Airflow paths and the flows of airflows in the charging device 100A will be described with reference to
As illustrated in
The airflow 17 sent out from the lower intake port 34 is increased in the flow velocity V1 due to the difference between the duct heights h1 and h2 (the sectional areas, see
On the other hand, the airflow 18 sent out from the upper intake port 35 is increased in the flow velocity V2 (smaller than the flow velocity V1 of the airflow 17) by the inclination of the partition plate 16 of the upper airflow path 37 and is distributed uniformly in the longitudinal direction of the discharge wire 30 by the above settings of the intake entry widths of the partition plates 58-1, 58-2, and 58-3 and the slit holes 19a, 19b, and 19c. These airflows 18 form similar flows in the longitudinal direction of the charging duct 7A.
The difficulty of the flow of the airflow 17 in the longitudinal direction (also the front and back direction) of the charging duct 7A will be described with reference to
The charging duct 7A, including the charging duct 7 of the first embodiment, has a tendency that airflow is difficult to flow in the back side of the charging duct 7A as illustrated by being encircled by a broken line in
As illustrated in
Firstly, the details of the first arrangement location, shape dimension, and the like of the first guide plate 48 and how an airflow flows will be described with reference to
The first guide plate 48 is arranged in the vicinity of the entry of the lower intake port 34 with a predetermined shape as illustrated in
As illustrated in
Next, the details of the second arrangement location, shape dimension, and the like of the second guide plate 49 and how an airflow flows will be described with reference to
As illustrated in
As the above measure against backflow, the second guide plate 49 is arranged with a predetermined shape at a predetermined position in the embodiment. In other words, as illustrated in
The first and third partition plates 58-1 and 58-3 are not provided with the second guide plate since there is no backflow. As illustrated in
Moreover, the first to third partition plates 58-1, 58-2, 58-3 themselves are made as separate parts similarly to the first to third partition plates 13-1, 13-2, and 13-3 of the charging duct 7. As illustrated in
In order to improve such points, the first to third partition plates 58-1, 58-2, and 58-3 and the second guide plate 49 of the charging duct 7A of the embodiment are formed of sheet metal being a metal thin sheet. In the embodiment, the first to third partition plates 58-1, 58-2, and 58-3 are made of sheet metal and accordingly these problems are improved. The second guide plate 49 is integrally formed at the leading end of the second partition plate 58-2 by sheet metal bending.
An examination to check how the airflow 18 flows was conducted using the charging duct 7A (including the second guide plate 49, and the first to third partition plates 58-1, 58-2, and 58-3) of the embodiment. As a result of the examination, as illustrated in
According to the embodiment, to say nothing of taking the effect of the first embodiment, the placement of the first guide plate 48 in the vicinity of the entry of the lower intake port 34 in the back side of the charging duct 7A enables improvement in the flow of an airflow in the positive pressure state and prevention of backflow, and especially improvement in the balance of flow velocity in the back side in the longitudinal direction of the charging duct 7A. Moreover, the placement position and the shape of the first guide plate 48 is optimized to the predetermined position and shape as described above. Accordingly, it becomes possible to force the airflow 17 to flow to the vicinity of the lower intake port 34, the vicinity being in the positive pressure state, and it is possible to improve the balance of flow velocity in the longitudinal direction of the charging duct 7A.
Moreover, the inclusion of the charging duct 7A having the first to third sheet-metal partition plates 58-1, 58-2, and 58-3 leads to the thinning of the partition plates as partition members and increase in the degree of freedom in their arrangement in the upper intake port 35. Moreover, a reinforcing rib necessary for a partition plate made of resin is gone, and it is possible to significantly improve the flow of an airflow. Moreover, it is also possible to simultaneously solve restriction of the height, processability, and strength of the partition plate (if the partition plate is made of resin, its leading end becomes thin and accordingly may become chipped upon assembly). Furthermore, the sheet-metal second guide plate 49 is added to the leading end of the second partition plate 58-2 (the leading end on the downstream side of the airflow 18) and accordingly, backflow from the slit holes (especially the slit holes 19a and 19b) can be reduced. It is found that the above effect cannot be obtained if the second guide plate 49 is used without being paired with the first guide plate 48.
In the first and second embodiments, it is configured that the intake fan 5 as an intake unit communicates with the charging duct 7 via the intake fan duct 6, and the exhaust fan 9 as an exhaust unit communicates with the charging duct 7 as a charging duct member via the exhaust fan duct 8. However, the present invention is not limited to this. In other words, it may be configured that the intake fan duct 6 and the exhaust fan duct 8 are removed, and the intake unit and the exhaust unit are attached directly to the charging duct member to communicate airflow.
The first and second embodiments are not limited to this, but it may be configured that the charging duct member forms only an airflow wall forming unit.
Moreover, in the first and second embodiments, the kinds of the intake fan 5 and the exhaust fan 9 are not specified, but an axial fan being an axial fan, a multiple blade fan (sirocco fan) being a centrifugal fan, and the like may be used in accordance with their purposes and functions. Furthermore, the intake unit and the exhaust unit are not limited to the first and second embodiments where they are respectively arranged as a single unit, but it may be an example where a combination of a single unit and a plurality of units or a plurality of both units is used.
The descriptions have been given in the first and second embodiments, respectively, taking the example of the configuration where the charging device 100 includes the charging duct 7 and the electric charger 1 and the example of the configuration where the charging device 100A includes the charging duct 7A and the electric charger 1. However, the present invention is not limited to them. In other words, a charging device including a discharge electrode and an opening for charging, and a charging duct member are separated, and the charging duct member, the intake unit, and the exhaust unit as well as an image carrier are attached to an image forming apparatus body side. The charging device separated from the charging duct member configures a charging unit detachable from the image forming apparatus body. This may be a configuration example.
The airflow wall forming unit in the first and second embodiments is not limited to this, but may be configured to form only an airflow wall in extreme cases, and to have a configuration where the charging duct member is not necessary. The technical idea of the present invention includes such a configuration example. In other words, for example, for the formation of an airflow wall, cited is an example of including an air-blowing unit having a fan duct that causes airflow to flow so as to cover the entire opening portion 31 (technically the opposed opening portion) from the upstream end in the rotation direction of the photosensitive drum 2 at the opening portion 31 of the charger body 1A to the downstream end in the rotation direction of the photosensitive drum 2 at the opening portion 31, and an exhaust unit having an exhaust duct for exhausting the airflow of the airflow wall. In the first and second embodiments of the present invention, as a measure against reduction in the life of the discharge wire due to foreign object contamination, the charging duct member is required to simultaneously satisfy the configuration of having the airflow effect of removing ozone products similarly to before in addition to the configuration having the airflow effect where airflow is made good use of and foreign objects are not attracted and attached to the discharge wire.
The embodiments described above are examples of the present invention, and the present invention takes a specific effect depending on the following aspects.
A charging device such as a charging device 100 or 100A including: a discharge electrode, such as the discharge wire 30, for charging the surface of an image carrier such as the photosensitive drum 2; a charging device body such as the charger body 1A having an opening portion for charging, such as the opening portion 31, that surrounds the discharge electrode and that is provided across the longitudinal direction of the discharge electrode while opposed to the surface of the image carrier; a charging duct member, such as the charging duct 7 or 7A, configured to surround at least the entire opening portion of the charging device body and to be capable of introducing and exhausting an airflow within the surrounded area; an intake unit, such as the intake fan 5, for generating an airflow to be guided into the charging duct member; and an exhaust unit, such as the exhaust fan 9, for exhausting the airflow guided into the charging duct member, in which the charging duct member has an airflow forming unit (the intake exit 32 and the exhaust entry 33) that covers, with an airflow wall, such as the airflow wall 29, of an airflow, the entire opening portion from an upstream end in the rotation direction of the image carrier at the opening portion to a downstream end in the rotation direction of the image carrier at the opening portion.
According to aspect A, as described in the embodiments, the entire opening portion, such as the opening portion 31, of the charging device body from the upstream end in the rotation direction of the image carrier at the opening portion to the downstream end in the rotation direction of the image carrier at the opening portion is covered with the airflow wall (air barrier) of the intake airflow; accordingly, it is possible to prevent foreign objects from the outside (for example, toner particles and paper powder) from attaching to the discharge electrode, and to promote the extension of the life of the discharge electrode.
In the charging device of aspect A, the airflow wall forming unit includes an intake exit, such as the intake exit 32, formed between a charging device body such as the electric charger 1A and the charging duct member such as the charging duct 7 or 7A, which are on the upstream end portion side in the rotation direction of the image carrier such as the photosensitive drum 2 at the opening portion, and an exhaust entry, such as the exhaust entry 33, formed between the charging device body and the charging duct member, which are on the downstream end portion side in the rotation direction of the image carrier at the opening portion.
In the charging device of aspect A or aspect B, an intake port, such as the intake port 11, of the charging duct member, such as the charging duct 7 or 7A, that communicates with the intake unit such as the intake fan 5 is divided into two, and the intake ports communicate respectively with independent airflow paths formed independently in the charging duct member. One of the independent airflow paths, such as the lower airflow path 36, of the intake ports is formed closer to the surface side of the image carrier such as the photosensitive drum 2 to form the airflow wall such as the airflow wall 29. The other independent airflow path, such as the upper airflow path 37, of the intake ports is formed to merge an intake airflow with the airflow wall via the discharge electrode such as the discharge wire 30.
According to aspect C, as described in the above embodiments, the intake port of the charging duct member is divided into two to form the one of the independent airflow paths such as the lower airflow path 36 and accordingly it is possible to form the airflow wall (air barrier) such as the airflow wall 29. Moreover, one intake unit such as the intake fan 5 is sufficient for handling, it is possible to contribute to space saving in terms of the number of intake units (fans) used and placement of an intake duct member and the like.
In the charging device of aspect C, with regard to the magnitude of flow velocities of airflows flowing through the one of the independent airflow paths such as the lower airflow path 36 and the other independent airflow path such as the upper airflow path 37, the flow velocity of the one of the independent airflow paths is set greater than the flow velocity of the other independent airflow path.
According to aspect D, as described in the embodiments, it becomes possible to simultaneously realize an effect of extension of the life of the discharge electrode and an effect of removal of ozone generated from the discharge electrode, as roles of an airflow effect.
In the charging device of aspect D, the flow velocity of the one of the independent airflow paths such as the lower airflow path 36 is set to approximately 0.6 to 0.8 m/sec, and the flow velocity of the other independent airflow path such as the upper airflow path 37 to approximately 0.2 to 0.4 m/sec.
According to aspect E, as described in the embodiments, it is possible to adjust the flow velocities to optimal flow velocity values by dividing, into two, the intake port of the charging duct member such as the charging duct 7 or 7A, and it is possible to simultaneously realize the effect of extension of the life of the discharge electrode and the effect of removal of ozone generated from the discharge electrode as the roles of the airflow effect.
In the charging device of aspect C, the passage sectional area of the one of the independent airflow paths such as the lower airflow path 36 is smaller than that of the other independent airflow path such as the upper airflow path 37.
According to aspect F, as described in the embodiments, this is a precondition of similar effects to those of aspect D and aspect E.
In the charging device according to any one of aspect C to aspect F, the one of the independent airflow paths such as the lower airflow path 36 is formed using an outer wall surface of the charging device body such as the electric charger 1A, and an inner wall surface, such as the inner wall surface 40, of the charging duct member such as the charging duct 7 or 7A.
According to aspect G, as described in the embodiments, the one of the independent airflow paths such as the lower airflow path 36 is formed and accordingly it is possible to contribute to reduction in the number of parts and space saving.
In the charging device according to any one of aspect A to aspect G, the opening area of an exhaust port such as the exhaust port 12 of the charging duct member, such as the charging duct 7 or 7A, that communicates with the exhaust unit such as the exhaust fan 9 is smaller than that of the intake port, such as the intake port 11, of the charging duct member that communicates with the intake unit such as the intake fan 5.
According to aspect H, as described in the embodiments, it is possible to increase a foreign object collection force and a suction force to draw foreign objects, for example, to the exhaust fan duct 8.
In the charging device according to any one of aspect A to aspect G, an intake hole for backflow prevention such as the intake hole 20 is provided in the vicinity of the intake port, such as the intake port 11, of the charging duct member.
According to aspect I, as described in the embodiments, with the addition of the intake hole, it is possible to take a measure against backflow in the charging duct member. Moreover, also with regard to the shape of the duct member at that point, the shape of a sponge duct being an elastic body is changed and accordingly the duct can be easily made.
In the charging device of aspect I, the intake port such as the intake port 11 and the intake hole such as the intake hole 20 are connected to the duct member to be connected via the elastic foam body.
According to aspect J, as described in the embodiments, with the addition of the intake hole such as the intake hole 20, the connection shape with the duct member cannot be a simple shape such as a conventional square and generally becomes complicated. However, the connection is made via the elastic foam body. Therefore, it is possible to handle even a complicated shape of the duct member, and easily make the connection shape with the duct member.
In the charging device according to any one of aspect C to aspect J, the intake port such as the lower intake port 34 on the one of the independent airflow paths side such as the lower airflow path 36 is provided to one end side in the longitudinal direction of the charging duct member such as the charging duct 7A. The other independent airflow path is provided with a first guide member, such as the first guide plate 48, for improvement in the balance of flow velocity.
According to aspect K, as described in the embodiments, it is possible to improve the flow of the airflow in a positive pressure portion, and to improve the balance of flow velocity on the one end side (for example, the back side described above) in the longitudinal direction of the charging duct member.
In the charging device of aspect K, the first guide member such as the first guide plate 48 is arranged with a predetermined shape at a predetermined position in the vicinity of an entry of the intake port, such as the lower intake port 34, of the one of the independent airflow paths such as the lower airflow path 36.
According to aspect L, as described in the embodiments, the shape and placement position of the first guide member are optimized. Accordingly, it becomes possible to force the airflow to flow to the vicinity of the first intake port having a positive pressure, and it is possible to improve the balance of flow velocity on the one end side (for example, the back side described above) in the longitudinal direction of the charging duct member.
In the charging device according to any one of aspect C to aspect L, the intake port, such as the upper intake port 35, on the other independent airflow path side such as the upper airflow path 37 is provided to the one end side in the longitudinal direction of the charging duct member such as the charging duct 7A. The other independent airflow path is provided with a plurality of partition members such as the three partition plates 58-1, 58-2, and 58-3 across the longitudinal direction of the charging duct member. At least one of the plurality of partition members such as the second partition plate 58-2 is provided with a second guide member, such as the second guide plate 49, for improvement in the balance of flow velocity and backflow prevention.
According to aspect M, as described in the embodiments, backflow from, for example, the slit holes 19a, 19b, and 19c can be reduced.
In the charging device of aspect M, the plurality of partition members such as the three partition plates 58-1, 58-2, and 58-3 and the second guide member of the second guide plate 49 are formed of a thin metal sheet.
According to aspect N, as described in the embodiments, the degree of freedom in arrangement in the intake port portion increases. Moreover, it is possible to eliminate the necessity of a reinforcing rib which is required in a case of a partition plate made of resin, and to significantly improve the flow of the airflow. Moreover, if the partition plate is made of resin, it becomes thin at a leading end portion and therefore it may become chipped upon assembly. However, it is also possible to prevent such damage in advance and solve restriction of the height, processability, and strength of the partition member.
In the charging device of aspect M or aspect N, the number of the plurality of partition members such as the three partition plates 58-1, 58-2, and 58-3 is three, and the second guide member such as the second guide plate 49 is provided with a predetermined shape at a leading end portion of one of the three partition members.
According to aspect O, as described in the embodiments, the shape and placement position of the second guide member is optimized, which ensures the effects of the above aspect M and aspect N.
In the charging device according to any one of aspect A to aspect O, the charging device body such as the electric charger 1A is provided detachably from the charging duct member such as the charging duct 7 or 7A.
According to aspect P, it is possible to improve operability such as replacement, cleaning, and maintenance of the charging device body.
A charging device including: a discharge electrode, such as the discharge wire 30, for charging the surface of an image carrier such as the photosensitive drum 2; a charging device body, such as the charger body 1A, having an opening portion for charging, such as the opening portion 31, that surrounds the discharge electrode and that is provided across the longitudinal direction of the discharge electrode while opposed to the surface of the image carrier; and a charging duct member, such as the charging duct 7 or 7A, configured to surround the entire opening portion excluding an opposed opening portion opposed to the surface of the image carrier at the opening portion and to be capable of introducing and exhausting an airflow within the surrounded area, in which the charging duct member configures an airflow forming unit (the intake exit 32 and the exhaust entry 33) that covers, with an airflow wall, such as the airflow wall 29, of an airflow, the entire opposed opening portion from an upstream end in the rotation direction of the image carrier at the opening portion to a downstream end in the rotation direction of the image carrier at the opening portion.
According to aspect Q, as described in the embodiments, the entire opening portion, such as the opening portion 31, of the charging device body from the upstream end in the rotation direction of the image carrier at the opening portion to the downstream end in the rotation direction of the image carrier at the opening portion is covered with the airflow wall (air barrier) of the intake airflow; accordingly, it becomes possible to attach foreign objects from the outside (for example, toner particles and paper powder) to the discharge electrode, and to promote the extension of the life of the discharge electrode.
An image forming apparatus including the charging device according to any one of aspect A to aspect Q.
According to aspect R, as described in the embodiments, it is possible to realize and provide the image forming apparatus that takes the above effect according to any of aspect A to aspect Q.
In the image forming apparatus of aspect R, the charging device configures a charging unit detachable from an image forming apparatus body such as the image forming apparatus body 50.
According to aspect S, as described in the embodiments, it is possible to improve operability such as replacement, cleaning, and maintenance of the charging unit.
A charging unit detachable from an image forming apparatus body such as the image forming apparatus body 50, including: a discharge electrode, such as the discharge wire 30, for charging the surface of an image carrier such as the photosensitive drum 2; a charging device, such as the charging device 100 or 100A, having an opening portion for charging, such as the opening portion 31, that surrounds the discharge electrode and that is provided across the longitudinal direction of the discharge electrode while opposed to the surface of the image carrier; and a charging duct member, such as the charging duct 7 or 7A, configured to surround the entire opening portion excluding an opposed opening portion opposed to the surface of the image carrier at the opening portion and to be capable of introducing and exhausting an airflow within the surrounded area, in which the image carrier, an intake unit, such as the intake fan 5, for generating an airflow to be guided into the charging duct member, an intake unit, such as the intake fan 5, for generating an airflow guided into the charging duct member, and an exhaust unit, such as the exhaust fan 9, for exhausting the airflow guided into the charging duct member are included on an image forming apparatus body side, and the charging duct member of the charging unit is provided so as to configure an airflow wall forming unit (the intake exit 32 and the exhaust entry 33) that covers, with an airflow wall, such as the airflow wall 29, of an airflow, the entire opposed opening portion from an upstream end in the rotation direction of the image carrier at the opening portion of the charging device to a downstream end in the rotation direction of the image carrier at the opening portion.
According to aspect T, as described in the embodiments, it is possible to prevent foreign objects from the outside (for example, toner particles and paper powder) from attaching to the discharge electrode, and to improve operability such as replacement, cleaning, and maintenance of the charging unit capable of promoting the extension of the life of the discharge electrode.
The specific embodiments and the like of the present invention have been described. However, the technical content disclosed by the present invention is not limited to those illustrated in the above-mentioned embodiments and the like, but may be configured by combining them as appropriate. It is clear to those skilled in the art that various embodiments, modifications, or examples can be configured in accordance with a necessity, application, and the like thereof within the scope of the present invention.
In the above embodiments, the descriptions have been given taking the example of a scorotron charging device including a grid electrode as a discharge current control member, and the like in addition to what is called a discharge electrode. However, the present invention is not limited to this, but can also be applied to a corotron charging device including a discharge electrode, and the like.
Moreover, the embodiments can be applied to or made practical use of by a neutralization device.
According to the embodiments, with the above configurations, the entire opening portion of the discharge device body from the upstream end in the rotation direction of the image carrier at the opening portion to the downstream end in the rotation direction of the image carrier at the opening portion is covered with the airflow wall (air barrier) of the airflow. Accordingly, it possible to prevent foreign objects (for example, tonner particles and paper powder) from the outside from attaching to the discharge electrode, and to promote the extension of the life of the discharge electrode.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2012-205022 | Sep 2012 | JP | national |
2013-054390 | Mar 2013 | JP | national |