The present disclosure relates to a charging device that includes a grid and a sheet-shaped shutter with which an opening is covered and uncovered.
An electrophotographic image forming apparatus is known in which a photosensitive member is charged with a corona charger. In particular, a product using a corona charger called a scorotron which is provided with a grid so as to stabilize a charged potential of the photosensitive member is known. In such a structure, in order to efficiently and uniformly charge the photosensitive member, arrangement of the grid of the corona charger in close proximity to the photosensitive member is known.
The fact that the corona charger charges the photosensitive member along with corona discharge is known. When corona discharge occurs in air, discharge products (ozone, nitrogen oxide, etc.) are generated. When the discharge products are deposited on the photosensitive member, the discharge products absorb moisture in a high humidity environment, thereby causing an image defect called image deletion.
On the other hand, heating the photosensitive member with a heater to suppress moisture absorption of the discharge products and suppress occurrence of image deletion has been considered. However, in terms of energy saving, it is not desirable to continuously to heat the photosensitive member with the heater so as to suppress occurrence of image deletion.
PTL 1 as identified below discloses a structure in which an opening of a corona charger that faces a photosensitive member is shielded with a shutter. Specifically, a carriage that supports an end portion of the sheet-shaped shutter is moved in the longitudinal direction of the opening and, while an image is not being formed, the opening is shielded so as to suppress deposition of discharge products onto the photosensitive member.
PTL 1 Japanese Patent Laid-Open No. 2010-145840
Now, in the case where the gap between a grid and the photosensitive member is narrowed so as to improve charging efficiency, the shutter is likely to rub against the photosensitive member or the grid when the opening is covered and uncovered with the shutter.
Because it is not desirable to bring the shutter into contact with the photosensitive member, bringing the shutter into contact with the grid is considered. However, when the grid and the shutter rub against each other, the shutter is worn away. In particular, when a grid (etched grid) that is a thin flat plate having fine holes formed therein by etching is used, the shutter is markedly worn away due to rubbing against the grid.
Hence, it is difficult to suppress wear of the shutter due to rubbing against the grid due to movement of the shutter while the gap between the grid and the photosensitive member is narrowed so as to improve charging efficiency.
A charging device according to the present disclosure includes a shield that includes an opening on a side of a member to be charged, a discharge electrode that is provided on an inner side with respect to the shield, a grid that is provided on the side of the member to be charged with respect to the discharge electrode, a sheet-shaped shutter that moves between the member to be charged and the grid in the longitudinal direction of the opening, and covers and uncovers the opening, and a mechanism that withdraws the grid to the discharge electrode side when the opening is covered with the shutter.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
The general structure of an image forming apparatus will be described below, and then a charging device will be described in detail using the drawings. It is noted that the scope of the disclosure is not limited to, for example, the dimensions, materials, shapes, and relative positions of components described herein unless an especially specific description is given.
First Embodiment
First, the general structure of an image forming apparatus will be simply described, and then a charging device (corona charger) according to this embodiment will be described in detail.
1. Outline of Image Forming Apparatus
Portions (image forming portions) involved in image formation performed by a printer 100 will be simply described below.
General Structure of Entire Apparatus
The station S (Bk) serving as the image forming portion includes a photosensitive drum 1 serving as an image carrier and a corona charger 2 serving as a charging device that charges the photosensitive drum 1. The photosensitive drum 1 is charged by the corona charger 2 and then an electrostatic image is formed on the photosensitive drum by the photosensitive drum being exposed to light L from a laser scanner 3. The electrostatic image formed on the photosensitive drum 1 (on the image carrier) is developed into a toner image with black toner contained in a development device 4. The toner image developed on the photosensitive drum 1 is transferred to an intermediate transfer belt ITB serving as an intermediate transfer member by a transfer roller 5 serving as a transfer member. Remaining toner deposited on the photosensitive drum 1 without being transferred to the intermediate transfer belt is removed and cleaned by a cleaning device 6 equipped with a cleaning blade. The corona charger, a development unit, and so forth which are involved in formation of a toner image on the photosensitive drum 1 (on a photosensitive member) are called image forming portions. The corona charger 2 (charging device) will be described in detail below.
Thus, toner images transferred from the photosensitive drums 1 included in the respective stations, in the order of yellow (Y), magenta (M), cyan (C), and black (Bk), are superimposed on the intermediate transfer belt. Subsequently, in a secondary transfer portion ST, the superimposed toner images are transferred to a recording material conveyed from a cassette C. In the secondary transfer portion ST, toner remaining on the intermediate transfer belt without being transferred to the recording material is cleaned by a belt cleaner, which is not illustrated.
The toner images transferred onto the recording material are fixed to the recording material by a fixing device F that comes into contact with the toner and fuses the toner so as to fix the toner to the recording material. Then, the recording material to which the image has been fixed is ejected to outside the apparatus. The above description is about the general structure of the entire apparatus.
2. General Structure of Corona Charger
The general structure of the corona charger will be described, and then opening and closing operations of a shutter will be simply described.
General Structure of Corona Charger
The corona charger 2 includes a front block 201, a back block 202, and shields 203 and 204. A discharge wire 205 serving as a discharge electrode extends between the front block 201 and the back block 202 under tension, and when a charging bias is applied to the discharge wire 205 by a high-voltage source, the discharge wire 205 discharges to charge the photosensitive member 1 serving as the member to be charged. The discharge electrode extending on an inner side with respect to the shields under tension may be shaped like a wire having a circular cross section or a thin flat plate having a sawtooth shape.
Grid Electrode
The corona charger 2 includes the flat-plate-shaped grid 206 serving as a control electrode provided in an opening, on the side facing the photosensitive member, of openings formed by the shields 203 and 204. The grid 206 is disposed between the discharge wire 205 and the photosensitive member 1 and controls the amount of current which flows to the photosensitive member due to application of a charging bias.
Here, in this embodiment, as the grid 206 serving as the control electrode, a so-called etched grid that is a thin metallic plate (thin sheet) subjected to an etching process (etching) is used. As illustrated in
The flat-plate-shaped grid 206 is supported under tension (extending under tension) by tension portions 207 and 209 disposed in the front block 201 and the back block 202, respectively. Support for the grid 206 is removed by operating a knob 208 of the tension portion 207 disposed in the front block 201, and the grid 206 is readily attachable and detachable (see
Shutter and Housing Portion for Shutter
Next, the shutter and a structure of winding up and housing the shutter will be described using
The corona charger 2 includes the sheet-shaped shutter 210 that shields the entire area (about 300 mm in width) of at least a portion, over which an image is formed on the photosensitive member, of the opening (about 360 mm in width) which is formed by the shields and faces the photosensitive member. The shutter 210 moves through the gap between the grid 206 and the photosensitive member 1 so as to cover and uncover the opening portion formed by the shields. In the image forming apparatus according to this embodiment, when the shutter is in an open state, the distance between the grid 206 and the photosensitive member 1 at a position at which they are closest to each other is about 1.0 mm and this is narrow. Hence, as the shutter 210, a soft, flexible, sheet-shaped non-woven fabric (rayon fiber) is used so that the photosensitive member is not damaged even when the photosensitive member comes into contact with the shutter.
The shutter 210 is wound up in a roll shape and housed by a winding-up mechanism 211 that winds up the shutter in an end portion of the corona charger 2 in the longitudinal direction of the corona charger 2. The winding-up mechanism 211 includes a roller to which an end portion of the shutter is fastened and a torsion coil spring that urges the roller. The shutter 210 is urged by the coil spring in the direction in which the shutter is wound up (in the direction in which the opening is uncovered), so that the shutter is less likely to sag in the center in the longitudinal direction of the shutter. The winding-up mechanism 211 and a holding case 214 that holds the winding-up mechanism 211 are held by the front block 201. A guide roller 215 that guides (leads) the shutter 210 so that the shutter 210 does not come into contact with an edge of the grid 206, the tension portion 207, the knob 208, and so forth is disposed in the vicinity of a shutter drawing portion of the holding case 214.
The other end portion of the shutter 210 in the longitudinal direction of the shutter 210 is fastened to a leaf spring 212. The leaf spring 212 holds and pulls the shutter in the closing direction, and also regulates the sheet-shaped shutter to form an arch-shape, thereby providing resilience to the sheet. Specifically, the center portion of the shutter in the short side direction of the shutter is regulated by the leaf spring 212 so as to have a shape that projects toward the discharge wire side.
In addition, the leaf spring 212, serving as a pulling member and a regulating member, which holds the vicinity of the leading end of the shutter 210 is connected to a carriage 213 serving as a movable member. In this embodiment, as for the shutter 210 and the leaf spring 212, metallic materials having thicknesses of 0.15 mm and 0.10 mm, respectively, are used. Although thin, the leaf spring 212 has sufficient strength to pull the shutter. Here, the leaf spring 212 serving as the regulating member has a lower wear resistance than the shutter. Accordingly, in the leading end portion, the leaf spring is provided so as to be located on the grid side (see
When the carriage 213 is driven by a screw 217 provided above the corona charger and moves to the back side (in the direction in which the opening is covered), the shutter 210 is drawn from the winding-up mechanism 211. When the carriage 213 moves to the front side (in the direction in which the opening is uncovered), the shutter 210 is wound up by the winding-up mechanism 211 and is housed in the holding case 214.
Opening and Closing Control of Shutter
Next, opening and closing control of the shutter of the corona charger 2 will be simply described.
As illustrated in
Operations performed by the corona charger while an image is being formed will be described below using the flowchart.
The control circuit C receives an image forming signal, drives the opening and closing motor on the basis of an output of the position sensor 219 when the shutter is in a closed state, and moves the shutter so as to uncover the opening (S101). Subsequently, when the shutter is in a retracted state (the opening is uncovered), the control circuit C drives the drum motor M so as to rotate the photosensitive member 1 (S102).
In order to charge the photosensitive member, the control circuit C performs control so that a charging bias is applied to the discharge wire and the grid from the high-voltage source (S103).
Individual elements involved in image formation are caused to act on the photosensitive member 1 charged by the corona charger 2, so that an image is formed on a sheet (S104). After image formation is completed, the control circuit C stops application of the charging bias to the corona charger (S105), and then stops rotation of the photosensitive member (S106).
After rotation of the photosensitive member is stopped, the control circuit C rotates the opening and closing motor 218 in reverse and causes the opening and closing motor 218 to perform an operation of covering the opening with the shutter (S107). The closing operation of the shutter 210 may be performed immediately after an image is formed or after a certain time period has elapsed since image formation was completed.
3. Mechanism that Withdraws Grid
The position of the grid involved in opening and closing operations of the shutter will be simply described, and then a withdrawal mechanism that pulls back the grid to the wire side will be described in detail.
Opening and Closing Operations of Shutter and Grid Position
The carriage 213 serving as the movable member is driven by the screw 217 and the opening and closing motor 218 and moves in the longitudinal direction of the corona charger. The structure is employed in which a cleaning pad 216 that cleans the discharge wire 205 is held by the carriage 213 and cleans the discharge wire 205 simultaneously with opening and closing operations of the shutter 210.
Here, the corona charger 2 includes the position sensor 219 and a detection flag 220 that screens a detection portion of the position sensor 219 when the shutter is in an open position. The position sensor 219 detects that the shutter 210 is in an open position (home position) when the detection portion is screened by the detection flag 220.
Now, the leading end portion (one end in the closing direction) of the shutter 210 is thick by the thickness of the leaf spring 212 that pulls the shutter. In other words, because the leaf spring is attached to the shutter, the leading end portion of the shutter has a thickness obtained by adding the thickness of the shutter and the thickness of the leaf spring. As a matter of course, it is possible to increase assembly accuracy and to cause the leaf spring to pass through the gap (about 1 mm) between the photosensitive member and the grid; however, this results in cost increases and this is not desirable. Even with consideration of an error in assembly of the corona charger, the leaf spring prevents contact with the photosensitive member, but instead is rubbed against the grid, so that the shutter is likely to rub against the grid and this is not desirable. In particular, in the case where an etched grid that is a thin plate-shaped grid having a plurality of opening portions therein is used, when opening and closing operations of the shutter are performed in a state in which the gap between the photosensitive member and the grid is narrow, the thick portion of the leaf spring 212 may be caught on the grid.
Thus, in the corona charger according to this embodiment, the carriage 213 is provided with a mechanism that withdraws the grid 206 by pulling back the grid 206 to the wire side (discharge electrode side) so that the leaf spring 212 that is provided at the leading end portion of the shutter and performs a pull operation is less likely to come into contact with the grid. Accordingly, as illustrated in
As illustrated in
When the shutter becomes closed, the entire longitudinal area of the grid may be withdrawn to the wire side. In this case, in order to absorb the displacement due to withdrawal of the grid so that the grid tension portions are not overloaded, a structure is preferably employed in which the grid tension portions are movable and also urged by a spring. As a matter of course, it is desirable that a portion of the grid which is withdrawn is kept to the minimum necessary so as to ensure the position accuracy of the grid. Accordingly, in this embodiment, a structure is employed in which the grid is withdrawn in part (5.0 mm in width) to the wire side in the vicinity of the end portion (leaf spring) on the shutter-closing direction side. In this embodiment, the amount by which the grid is pulled back is 1.0 mm and the position of the leaf spring is the vicinity of a position at which a pull-back operation is performed (within 12.0 mm from a pull-back position). A projecting portion of an arch-shaped portion of the shutter which is regulated by the leaf spring has a gentler arch-shape with distance from the leaf spring. Hence, the portion of the shutter in the vicinity of the leaf spring is more likely to be worn away due to rubbing against the grid than the portion far away from the leaf spring.
Enlarged View of Grid Withdrawal Mechanism
Next, a mechanism that withdraws the grid according to this embodiment to the discharge wire side by pulling back the grid to the discharge wire side and the feature thereof will be described in detail.
As illustrated in
When the shutter is in an open position, the tapered 213A serving as a grid pull-back portion is located at a cutaway portion 206B of the grid 206. Accordingly, the grid extends under tension by the tension portions in a charging position substantially parallel to the photosensitive member without the tapered 213A coming into contact with the grid 206 during a charging operation. In order to facilitate engagement with the tapered portion provided in the carriage, the grid 206 has a slope 206A that is bent toward the discharge wire side.
Next, an operation performed when part of the grid 206 becomes deformed and is pulled back to the discharge wire side will be described using more detailed enlarged views (
Lastly, withdrawal of the grid performed by the withdrawal mechanism will be simply described using cross-sectional views.
In this embodiment, the grid pull-back member 213A is an integral component that is integrated with the carriage 213, or alternatively, may be a separate component. Furthermore, as the withdrawal mechanism that withdraws the grid 206 toward the discharge wire side, a magnet, a piezoelectric element, or the like may be used. As in this embodiment, if the structure is employed in which the driving force of the opening and closing motor 218 that opens, closes, and moves the shutter is used, the structure may be simplified and this is desirable.
Second Embodiment
This embodiment will be described below. The structures the same as those in the first embodiment are denoted by the same reference numerals, and repeated description thereof is appropriately omitted. A charging device according to this embodiment includes a cleaning brush that cleans the grid. A mechanism that withdraws the grid 206 from the leaf spring 212 that pulls the shutter is the same as that in the embodiment, and description thereof is omitted.
While an image is being formed, the cleaning brush 250 is withdrawn from the grid 206 so that the grid 206 maintains a desired distance (about 1 mm across the entire area) from the photosensitive member. Specifically, when the shutter is in an open position, the cleaning brush 250 is withdrawn to the vicinity of the position of the cutaway portion 206B of the grid so as to reduce stress on the grid.
Next, an operation performed when the grid is cleaned with the cleaning brush 250 will be described using
Now, there is a possibility that the grid 206 will be deformed toward the photosensitive member 1 side when the cleaning brush 250 is caused to enter the grid 206. Accordingly, in this embodiment, the cleaning brush 250 is held by the carriage 213 provided with the tapered portion 213A that withdraws the grid to the discharge wire side. That is, the cleaning brush cleans substantially the same place as a place in the grid which is locally withdrawn by the mechanism. Thus, the grid 206 is cleaned with the cleaning brush 250 and simultaneously deformation of the grid 206 toward the photosensitive member 1 may be suppressed. In other words, the grid 206 is cleaned and simultaneously the leaf spring 212 that holds the leading end portion 210A of the shutter may be caused to readily pass between the photosensitive member 1 and the grid 206.
Such a structure serving as the entry structure to the grid 206 when the grid cleaning brush 250 is operated and as the withdrawal mechanism from the grid 206 when the shutter is opened and closed may improve charging stability by performing periodic cleaning of the grid.
Even when the space between a grid and a photosensitive member is narrowed so as to improve charging efficiency, wear of a shutter due to rubbing against the grid during movement of the shutter may be suppressed.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of International Patent Application No. PCT/JP2012/060430, filed Apr. 18, 2012, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
PCT/JP2012/060430 | Apr 2012 | WO | international |
Number | Name | Date | Kind |
---|---|---|---|
3875407 | Hayne | Apr 1975 | A |
20090003870 | Kidaka | Jan 2009 | A1 |
20110222901 | Makino | Sep 2011 | A1 |
20130294789 | Natsume et al. | Nov 2013 | A1 |
Number | Date | Country |
---|---|---|
2003-084526 | Mar 2003 | JP |
2009-128617 | Jun 2009 | JP |
2010-002436 | Jan 2010 | JP |
2010-145840 | Jul 2010 | JP |
2010-175725 | Aug 2010 | JP |
2011-186227 | Sep 2011 | JP |
2011111160 | Sep 2011 | WO |
Number | Date | Country | |
---|---|---|---|
20130279940 A1 | Oct 2013 | US |