This application claims priority of No. 110119103 filed in Taiwan R.O.C. on May 26, 2021 under 35 USC 119, the entire content of which is hereby incorporated by reference.
This disclosure relates to a charging method and a battery pack, and more particularly to a charging method for adjusting a charging condition according to a voltage difference between cells, and a battery pack using the charging method.
After a battery pack has been used or placed for a long time, a voltage difference between cells of the battery pack would be higher due to the cell characteristic differences, such as the aging difference between the cells or the different of the state of health (SOH) between the cells. The greater the voltage difference gets, the easier the single cell tend to exceed a rated voltage in the charging process of the battery pack. The so-called rated voltage represents the voltage within the application range specified in specifications of the cell manufacturer. The excessive voltage of the cell tends to accelerate the degradation and gas production of the cell, which cause the problems, such as cell expansion or even the safety doubt.
In the prior art, when happening the voltage difference between cells, a voltage monitoring mechanism or balancing mechanism is provided to ease the state. However, the balancing mechanism cannot effectively suppress the problem of the voltage difference between the substantially defective cells, and the cells finally eventually lead to high voltage.
The conventional over-voltage protection mechanism can protect the cells from being charged to the excessive voltages. However, when the cells are continuously used under the state of voltage difference between the cells, it makes the voltage difference between the cells increased, and also more serious to the poor conditions of the cells, and thereby resulting in the repeated overcharging voltage protections. As the frequency of the overvoltage protections increases, the damage to the cells is also gradually growing, and finally still causing the cell expansion or safety problem of the battery pack.
An objective according to an embodiment of this disclosure is to provide a charge control method and a battery pack. Another objective is to dynamically adjust a charging voltage according to a voltage difference ΔVTDV between cells, so that the highest voltage of the cells can be controlled not to exceed the rated charging voltage of each cell due to the decrease of the charging voltage.
According to an embodiment of this disclosure, a charging method for charging multiple cells of a battery pack is provided. The charging method includes the following steps. A potential failure voltage difference ΔVPF is set. The cells of the battery pack are charged with a rated charging voltage value, and the voltage difference ΔVTDV between the cells is detected. A first charging voltage value smaller than the rated charging voltage value is obtained according to the voltage difference ΔVTDV between the cells. The rated charging voltage value is decreased to the first charging voltage value for charging the cells. A second charging voltage value smaller than the first charging voltage value is obtained according to the voltage difference ΔVTDV between the cells. The first charging voltage value is decreased to the second charging voltage value for charging the cells. When the voltage difference ΔVTDV between the cells satisfies the potential failure voltage difference ΔVPF, the charging voltage is decreased to a protection charging voltage value for the potential failure voltage difference ΔVPF. The voltage difference ΔVTDV between the cells is one of the voltage differences between arbitrary two of the cells.
In one embodiment, the step of obtaining the first charging voltage value smaller than the rated charging voltage value according to the voltage difference ΔVTDV between the cells includes the following steps. A first threshold voltage and a first charging voltage value corresponding to the first threshold voltage are obtained from a memory of a battery management unit of the battery pack, wherein the first charging voltage value is smaller than the rated charging voltage value and greater than the protection charging voltage value for the potential failure voltage difference ΔVPF. It is determined whether the voltage difference ΔVTDV between the cells satisfies the first threshold voltage. When the voltage difference ΔVTDV between the cells satisfies the first threshold voltage, the rated charging voltage value is decreased to the first charging voltage value.
In one embodiment, the step of obtaining the second charging voltage value smaller than the first charging voltage value according to the voltage difference ΔVTDV between the cells includes the following steps. A second threshold voltage and the second charging voltage value corresponding to the second threshold voltage are obtained from the memory of the battery management unit of the battery pack, wherein the second charging voltage value is smaller than the first charging voltage value and greater than the protection charging voltage value for the potential failure voltage difference ΔVPF. It is determined whether the voltage difference ΔVTDV between the cells satisfies the second threshold voltage. When the voltage difference ΔVTDV between the cells satisfies the second threshold voltage, the first charging voltage value is decreased to the second charging voltage value.
In one embodiment, the step of obtaining the first charging voltage value smaller than the rated charging voltage value according to the voltage difference ΔVTDV between the cells includes the following steps. The first charging voltage value is calculated by a charge function Fcv and the voltage difference ΔVTDV between the cells.
In one embodiment, the charge function Fcv is a function of the voltage difference ΔVTDV between the cells.
In one embodiment, the charge function Fcv is a function of the voltage difference ΔVTDV between the cells, a number of cells in series and the rated charging voltage value of the cells, and further values determined by the charge function Fcv are smaller than the rated charging voltage value.
In one embodiment, the charge function Fcv is equal to (the rated charging voltage value xthe number of cells in series)−the voltage difference ΔVTDV×(the number of cells in series−N), where N is a natural number greater than or equal to 1 and smaller than the number of cells in series.
In one embodiment, the battery pack does not contain multiple balancing circuits respectively connected to the cells, and the charging method does not include a step of balancing the cells using the balancing circuits.
In one embodiment, detecting of the voltage difference ΔVTDV between the cells starts when any voltage of the cells is greater than a voltage-difference-start-detecting value.
In one embodiment, the voltage difference ΔVTDV between the cells is a voltage difference between a maximum voltage and a minimum voltage of the cells.
According to an embodiment of this disclosure, a battery pack is provided and includes multiple cells, wherein the cells are charged using the charging method according to each embodiment.
In summary, it is possible that no balancing circuit is disposed in the battery pack, and no balancing mechanism is adopted upon charging according to an embodiment of this disclosure. Instead, the charging voltage is dynamically adjusted according to the voltage difference ΔVTDV between the cells. Thus, when the cells are charged in the state with the voltage difference ΔVTDV, the highest voltage of the cells can be controlled not to exceed the rated charging voltage value of each cell due to decrease of the charging voltage, so that the safety can be enhanced.
A charging method of charging the battery pack 200 is provided according to an embodiment of this disclosure. The charging method enables the BMU 211 to measure the voltages of the cells 221 to 224 in each series of the cell group 220 and uses a charging mechanism to immediately monitor whether there is a trend that the voltage differences gradually increase according to measurement results of each series of cell voltages, and thus to adjust the charging voltage. Accordingly, the problem of the over-charging voltage may be solved. In a first implementation aspect, when the voltage differences between the cells 221 to 224 appear or even the voltage differences continuously increase, the charging voltage is decreased according to set thresholds of the voltage differences between several cells. Alternatively, in a second implementation aspect, the charging voltage is adjusted through the real-time monitoring and calculating by the BMU 211 wherein the decreased charging condition can prevent the cells 221 to 224 from having the too-high voltages, which cause the excessive voltage protection. In the following, the embodiment of this disclosure will be explained in detail.
In this embodiment, the thresholds of voltage differences of four cells are adopted, and the thresholds include, from low to high, a first threshold voltage ΔV1, a second threshold voltage ΔV2, a third threshold voltage ΔV3 and a potential failure (PF) or permanent failure (PF) voltage difference ΔVPF. This disclosure does not restrict the value of the potential failure, wherein PF usually denotes a threshold value at which the battery pack cannot be used, and the value thereof can be properly set according to the product specification or the user's exception. In addition, five charging voltages are set, and the values of the charging voltages include, from high to low, a rated charging voltage value, a first charging voltage value, a second charging voltage value, a third charging voltage value and a protection charging voltage value for the potential failure voltage difference ΔVPF. Preferably, the threshold voltages and the charging voltage are respectively stored in a memory 212 of the BMU 211 and thus can be timely accessed by the BMU 211. Referring further to
In one embodiment, after the BMU 211 has measured the voltage differences ΔVTDV between the cells 221 to 224 reaching a certain threshold, the BMU 211 reads the charging voltage corresponding to the certain threshold from the memory 212, and charges the cells 221 to 224 using the corresponding charging voltage to decrease the charging voltage of the external power 190 for charging the cells 221 to 224. Decreasing the charging voltage can prevent the over-voltage condition from occurring in the charging process of charging the cell with the highest voltage when the voltage differences VTDV are present between the cells 221 to 224.
More specifically, referring to
In a step S02, a charging voltage is used to charge the cells 221 to 224, and the BMU 211 detects the voltage difference ΔVTDV between the cells 221 to 224. Preferably, a value of the charging voltage is a rated charging voltage value. In one embodiment, the voltage difference ΔVTDV between the cells 221 to 224 may be the voltage differences between arbitrary two of the cells 221 to 224. Preferably, the voltage difference ΔVTDV between the cells 221 to 224 may be the difference between the maximum voltage and the minimum voltage of the cells 221 to 224. That is, the voltage difference ΔVTDV between the cells 221 to 224 may be the maximum voltage difference among the voltage differences between arbitrary two of the cells 221 to 224.
In a step SO4, it is determined whether the voltage difference ΔVTDV between the cells 221 to 224 satisfies the first threshold voltage ΔV1 (preferably ΔVTDV≤ΔV1) or not. If yes, the process enters a step S06. If not, the process returns to the step S04.
In the step S06, the BMU 211 decreases the charging voltage to a first charging voltage value. Preferably, the charging voltage is decreased from the rated charging voltage value to the first charging voltage value.
In a step S08, it is determined whether the voltage difference ΔVTDV between the cells 221 to 224 satisfies the second threshold voltage ΔV2 (preferably ΔVTDV≤ΔV2) or not. If yes, the process enters a step S10. If not, the process returns to the step S08.
In the step S10, the BMU 211 decreases the charging voltage to a second charging voltage value.
In a step S12, it is determined whether the voltage difference ΔVTDV between the cells 221 to 224 satisfies the third threshold voltage ΔV3 (preferably ΔVTDV≤ΔV3) or not. If yes, the process enters a step S14. If not, the process returns to the step S12.
In the step S14, the BMU 211 decreases the charging voltage to a third charging voltage value.
In a step S16, it is determined whether the voltage difference ΔVTDV between the cells 221 to 224 satisfies the potential failure voltage difference ΔVPF (preferably ΔVTDV≤ΔVPF) or not. If yes, the process enters a step S18. If not, the process returns to the step S16.
In the step S18, the BMU 211 decreases the charging voltage to a protection charging voltage value for the potential failure voltage difference ΔVPF.
In the second implementation aspect of this disclosure, the BMU 211 calculates an appropriate new charging voltage value according to the charge function Fcv stored in the memory 212 and the measured voltage difference ΔVTDV by real-time detecting the condition of the voltage difference ΔVTDV between the cells 221 to 224, and real-time updating the charging voltages of the cells 221 to 224. In one embodiment, the charge function Fcv may be set according to the rated charging voltage value or the overcharging voltage protection value and the charge function Fcv may also be determined in the manner in which the charging voltages do not exceed the rated charging voltage value or the overcharging voltage protection value. The BMU 211 calculates the appropriate new charging voltage value according to the charge function Fcv and the measured voltage difference ΔVTDV, and then automatically real-time updates the charging voltages of the cells 221 to 224.
In one embodiment, the charge function Fcv is a function of the voltage difference ΔVTDV between the cells 221 to 224, and the number of cells in series and rated charging voltage value of the cells 221 to 224. In addition, the values determined according to the charge function Fcv are smaller than the rated charging voltage value.
In one embodiment, the charge function Fcv is the new charging voltage value=(the rated charging voltage value of one single cell×the number of cells in series)−voltage difference ΔVTDV×(the number of cells in series−N), where N is a natural number greater than or equal to 1 and smaller than the number of cells in series. In the example of the embodiment of
In one embodiment, it is also possible to store a start-condition voltage difference for a voltage compensation in the memory 212. When the voltage difference ΔVTDV is greater than the start-condition voltage difference, the BMU 211 starts to real-time calculate the new charging voltage value according to the charge function Fcv and the voltage difference ΔVTDV between the cells 221 to 224, and then charges the cells 221 to 224 according to the calculated new charging voltage value.
In a step S22, a charging voltage is used to charge the cells 221 to 224, and the BMU 211 detects the voltage difference ΔVTDV between the cells 221 to 224. The types of the voltage differences ΔVTDV between the cells 221 to 224 may be found in the descriptions associated with the step S02.
In a step S24, it is determined whether the voltage difference ΔVTDV satisfies the start-condition voltage difference ΔVs (preferably ΔVTDV≥ΔVs) or not. If yes, the process enters a step S26. If not, the process returns to the step S24.
In the step S26, a new charging voltage is calculated according to the currently measured voltage difference ΔVTDV. Preferably, the charge function Fcv stored in the memory 212 is read, and the new charging voltage is calculated according to the charge function Fcv stored in the memory 212 and the measured voltage difference ΔVTDV.
In a step S28, the BMU 211 updates the new charging voltage.
In a step S30, it is determined whether the voltage difference ΔVTDV between the cells 221 to 224 satisfies the potential failure voltage difference ΔVPF (preferably ΔVTDV>ΔVPF) or not. If yes, the process enters a step S32. If not, the process returns to the step S30.
In the step S32, the BMU 211 decreases the charging voltage to a protection charging voltage value for the potential failure voltage difference ΔVPF.
Referring to
In the step S42, the BMU 211 decreases the charging voltage to a minimum charging voltage. Then, the process enters the step S30.
According to this disclosure, the measurement of the voltage difference ΔVTDV between the cells 221 to 224 is not restricted to the detection upon charging or in a static state. In order to ensure the stability and effectiveness of the voltage difference, in one embodiment, the measurement of the voltage difference ΔVTDV between the cells 221 to 224 starts when the voltage of any of the cells 221 to 224 is higher than a voltage-difference-start-detecting value in a charging loop.
For example, when the charging voltage of the cell is 4450 mV and the cell is at the low voltage, the voltages between the cells in each series have the poor consistency. When the cells are charged to more than 3700 mV, the consistency becomes stabler. Thus, the detection may be made at the stabler point of more than 3900 mV. As a result, when the voltages of the cells 221 to 224 in any series are higher than the voltage-difference-start-detecting value (i.e., higher than 3900 mV) upon charging, the BMU 211 starts to measure the voltage difference ΔVTDV between the cells 221 to 224. If the voltage difference ΔVTDV is higher than the updated condition of the charging voltage, the charging voltage is updated.
According to the embodiments of this disclosure, timely or immediately adjusting or decreasing the charging voltage can still effectively control the voltages of the cells 221 to 224 not to continuously increase even if no balancing circuit is configured and no balancing mechanism is adopted in the battery pack 200.
Referring to
In summary, according to an embodiment of this disclosure, no balancing circuit is configured and no balancing mechanism is adopted in the battery pack 200. Instead, the charging voltage is dynamically adjusted according to the voltage difference ΔVTDV between the cells 221 to 224. Thus, even if the cells 221 to 224 are charged in the state with the voltage difference ΔVTDV, the highest voltage of the cells 221 to 224 can still be controlled not to exceed the rated charging voltage value of each cell due to the decrease of the charging voltage, so that the safety doubt can be lessened. Therefore, the problem can be avoided that the highest voltage of the cells 221 to 224 continuously increases and exceeds the rated charging voltage value when the constant charging voltage is used to charge the cells.
Number | Date | Country | Kind |
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110119103 | May 2021 | TW | national |