The present invention relates to a chassis member and an electronic apparatus including the chassis member.
Chassis of various electronic apparatuses, such as laptop personal computers (PCs), tablet PCs, and smartphones, are required to be lightweight, thin, and high-strength. Accordingly, a plate-like fiber-reinforced resin member including reinforced fiber, such as carbon fiber, impregnated with matrix resin may be used in chassis of an electronic apparatuses (for example, see Japanese Patent No. 5627032).
As a method of manufacturing a fiber-reinforced resin member such as the one described above, in general, a method of manufacturing a large fiber-reinforced resin member and cutting this large one into multiple pieces of fiber-reinforced resin members having a product shape is adopted. Therefore, if many fiber-reinforced resin members having the product shape can be cut out from the large one, it is possible to reduce the product cost, and also possible to reduce the amount of useless offcuts.
The present invention has been made in view of the above problem in the conventional technology with the related art, and is intended to provide a chassis member capable of reducing the product cost and an electronic apparatus including the chassis member.
A chassis member according to a first aspect of the present invention includes multiple fiber-reinforced resin members having a plate-like shape and a frame part that is made of material including at least resin, and is bonded to respective outer peripheral end surfaces of the fiber-reinforced resin members and joins the multiple fiber-reinforced resin members together.
According to this configuration, the multiple fiber-reinforced resin members are disposed dispersedly and joined by the frame part. Accordingly, the chassis member can ensure high strength and weight reduction while reducing the amount of fiber-reinforced resin members. Furthermore, it is configured to use the multiple fiber-reinforced resin members; therefore, the fiber-reinforced resin members can be made smaller and efficiently cut out from a large fiber-reinforced resin member, thus the number of products taken out is increased. Accordingly, the fiber-reinforced resin members can reduce the product cost.
The multiple fiber-reinforced resin members may include a first fiber-reinforced resin member and a second fiber-reinforced resin member having a smaller exterior surface area than the first fiber-reinforced resin member. If the fiber-reinforced resin members differ in shape in this way, the efficiency of cutting out fiber-reinforced resin members from a large fiber-reinforced resin member is easily optimized, thus it is possible to further reduce the amount of offcuts and to reduce the product cost.
The chassis member may have a rectangular shape in a planar view. The first fiber-reinforced resin member may be configured to be disposed in a position that includes the center of the chassis member and to extend along a longitudinal direction of the chassis member. The second fiber-reinforced resin member may be configured to be disposed on the side in a longitudinal direction of the first fiber-reinforced resin member and to extend along a lateral direction of the chassis member.
The second fiber-reinforced resin member may include at least one pair of second fiber-reinforced resin members, and the second fiber-reinforced resin members may be configured to be disposed on both sides in the longitudinal direction of the first fiber-reinforced resin member.
The chassis member may have a rectangular shape in a planar view. The first fiber-reinforced resin member may be configured to be disposed in a position that includes the center of the chassis member and to extend along the longitudinal direction of the chassis member. The second fiber-reinforced resin member may be configured to be disposed on the side in a lateral direction of the first fiber-reinforced resin member.
The chassis member may have a rectangular shape in a planar view. Adjacent end surfaces of, of the multiple fiber-reinforced resin members, at least adjacent two fiber-reinforced resin members may be configured to be disposed along a direction intersecting with four sides of the chassis member.
An electronic apparatus according to a second aspect of the present invention includes a chassis that uses the chassis member having any of the configurations described above.
The electronic apparatus may be a clamshell type that includes another chassis openably/closably coupled to the chassis through a hinge, and one surface of the chassis and one surface of the other chassis face each other when the chassis and the other chassis are closed together. The one surface of the other chassis may have an uneven portion. The fiber-reinforced resin member may be configured to be disposed in a position that overlaps with the uneven portion when the chassis and the other chassis are closed together. Accordingly, a load caused by the uneven portion on the chassis can be certainly received by the high-strength fiber-reinforced resin member.
The above-described aspects of the present invention can reduce the product cost.
Preferred embodiments of a chassis member according to the present invention and an electronic apparatus using this member will be described in detail below with reference to accompanying drawings.
As shown in
The apparatus main body 18 is a flat box-like chassis, and houses various electronic components (not shown) such as a circuit board, an arithmetic processing unit, a hard disk drive, and a memory. On a top surface 18a of the apparatus main body 18, the keyboard device 20 and a touchpad device 26 are arranged in a front-to-rear direction. The touchpad device 26 is disposed in a position adjacent to the center front of the keyboard device 20. A pointing stick 28 is provided roughly in the center of the keyboard device 20.
The touchpad device 26 and the pointing stick 28 are for operating a cursor (a mouse pointer) displayed on the display device 22, and are operable input means as substitute for a mouse. The touchpad device 26 is a clickpad that allows a user to perform a touch operation and a press-down operation, for example, by bringing the user's fingertip or the like close to or into contact with the clickpad. Three push buttons 30, 31, and 32 are provided in a position between the keyboard device 20 and the touchpad device 26. The push buttons 30 to 32 work in conjunction with a cursor operation by the touchpad device 26 or the pointing stick 28. The push buttons 30 to 32 are click operation buttons corresponding to the left, center, and right buttons of a general mouse, respectively.
The lid body 16 includes the chassis 12 having a rectangular exterior that a back cover 12a and a front cover 12b are laid over and fastened together. The back cover 12a is a cover member that covers the side and back of the lid body 16. In the present embodiment, the back cover 12a is constituted of the chassis member 10. The front cover 12b is a resin frame-like member that covers the front of the lid body 16, and the display device 22 constituted of, for example, a liquid crystal display is provided in an opening thereof.
Subsequently, a specific configuration example of the back cover 12a and the chassis member 10 constituting the back cover 12a is described.
As shown in
The chassis member 10 constituting this back cover 12a includes plate-like fiber-reinforced resin members 40, 41, and 42 and a frame part 44 bonded to respective outer peripheral end surfaces 40a, 41a, and 42a of the fiber-reinforced resin members 40, 41, and 42. The fiber-reinforced resin members 40 to 42 constitute a portion of the backboard 34. The frame part 44 constitutes the other portion of the backboard 34 and the wall part 35.
The fiber-reinforced resin member 40 has the largest exterior surface area (surface area in a planar view) among the three fiber-reinforced resin members 40 to 42. In the configuration example shown in
The fiber-reinforced resin members 41 and 42 have a smaller exterior surface area than the fiber-reinforced resin member 40. In a case of the present embodiment, the fiber-reinforced resin members 41 and 42 have the same exterior surface area. Although the outer peripheral end surfaces 41a and 42a are a corrugated surface, the fiber-reinforced resin members 41 and 42 are a narrow reed-like plate member as a whole. The fiber-reinforced resin members 41 and 42 are disposed on the both sides (the left and right sides) in a longitudinal direction of the fiber-reinforced resin member 40, respectively, and extend along a lateral direction of the chassis member 10 (a direction of an arrow Y in
As described above, the outer peripheral end surfaces 40a to 42a of the fiber-reinforced resin members 40 to 42 are configured to be a corrugated surface. This corrugated surface is a structure for enhancing the bonding strength of a resin material bonded to the frame part 44 by injection molding, and its shape can be changed accordingly, or does not have to be provided. It is to be noted that illustrations of these corrugated surfaces are omitted in
As shown in
The fiber-reinforced resin plates 46 and 47 are prepreg including reinforced fiber impregnated with matrix resin or a prepreg laminate. In the present embodiment, carbon fiber is used as the reinforced fiber, and, for example, thermoplastic epoxy resin or thermosetting epoxy resin is used as the matrix resin. That is, the fiber-reinforced resin plates 46 and 47 in the present embodiment are carbon fiber reinforced thermo plastics (CFRTP) or CFRP. The reinforced fiber may be fiber other than carbon fiber; for example, metal fiber, such as stainless fiber, and inorganic fiber, such as glass fiber, may be used. A resin material other than thermoplastic epoxy resin or thermosetting epoxy resin may be used as the matrix resin.
The intermediate layer 48 is provided between the pair of fiber-reinforced resin plates 46 and 47, and is a soft spacer that causes these hard fiber-reinforced resin plates 46 and 47 to be separate from each other. The presence of the intermediate layer 48 increases a section modulus of the fiber-reinforced resin member 40 (41, 42) in a through-thickness direction and makes the fiber-reinforced resin member 40 (41, 42) a lightweight and high-strength structure. The intermediate layer 48 is constituted of a foam layer made of, for example, a foam material such as polypropylene, thereby having air-containing voids.
The frame part 44 is bonded to the outer peripheral end surface 40a (41a, 42a) of the fiber-reinforced resin member 40 (41, 42) by injection molding of thermoplastic resin 44a. As the thermoplastic resin 44a that forms the frame part 44, for example, polyethylene resin, polypropylene resin, and the like may be used, or fiber-reinforced resin (for example, GFRP) that reinforced fiber, such as glass fiber, is contained in these resins may be used as well.
As shown in
Thus, the chassis member 10 has a configuration in which the frame part 44 is bonded to the multiple fiber-reinforced resin members 40 to 42. That is, unlike a configuration of the conventional technology in which almost an entire portion that is to be the backboard 34 is covered with one fiber-reinforced resin member, the multiple fiber-reinforced resin members 40 to 42 are disposed dispersedly in a portion of the chassis member 10 that is to be the backboard 34. Accordingly, the chassis member 10 can ensure high strength and weight reduction while reducing the use amount of (the area occupied by) the fiber-reinforced resin members 40 to 42, and can reduce the product cost.
Incidentally, in the electronic apparatus 14, when the lid body 16 is opened and closed, a bending force along the longitudinal direction of the chassis member 10 (an X direction) is applied to the chassis 12 constituting the lid body 16. At this time, in the chassis member 10 constituting the chassis 12, the left and right fiber-reinforced resin members 41 and 42 extend in a direction (a Y direction) perpendicular to the longitudinal direction of the chassis member 10. Furthermore, the dimension of the left and right fiber-reinforced resin members 41 and 42 in the longitudinal direction is longer than the short sides 40b and 40c of the center fiber-reinforced resin member 40. Accordingly, the bending force when the lid body 16 is opened and closed is certainly received by the left and right fiber-reinforced resin members 41 and 42. Therefore, it is possible to certainly prevent the occurrence of stress concentration, for example, on the boundary between a long side 40d of the center fiber-reinforced resin member 40 and the frame part 44, which leads to a crack, etc. on the boundary. Meanwhile, the bending force along the lateral direction of the chassis 12 can be received by the fiber-reinforced resin member 40. It is to be noted that if the bonding strength of a fiber-reinforced resin member and a frame part is sufficiently high, the occurrence of a crack, etc. due to such stress concentration is suppressed; therefore, for example, even in cases of configuration examples shown in
As shown in
In a case of a general laptop PC, a position of the pointing stick 28 in a vertical direction is fixed, and the pointing stick 28 projects upward from the surface of the keyboard device 20 and has a level difference from the surrounding keyboard device 20. The push buttons 30 to 32 are disposed in the opening provided on a frame member 18b (see also
The chassis 12 of the electronic apparatus 14 includes the fiber-reinforced resin member 40 having higher rigidity than the frame part 44 in a position that overlaps with the uneven portion of the top surface 18a of the apparatus main body 18 when the lid body 16 is closed. Therefore, in the electronic apparatus 14, even in a case where the display device 22 is subjected to a pressing force due to the uneven portion of the apparatus main body 18 when the lid body 16 is closed, its back surface is held by the highly-rigid fiber-reinforced resin member 40. Accordingly, a load caused by the uneven portion of the top surface 18a on the display device 22 can be certainly received by the fiber-reinforced resin member 40, and it is possible to prevent the occurrence of damage or failure of the display device 22.
Subsequently, an example of a process of manufacturing the fiber-reinforced resin members 40 to 42 constituting the chassis member 10 is described.
As shown in
The chassis member 10 in the present embodiment uses the multiple fiber-reinforced resin members 40 to 42 in this way. Accordingly, it is possible to efficiently cut out the multiple fiber-reinforced resin members 40 to 42 from one original fiber-reinforced resin member 56. That is, the number of the fiber-reinforced resin members 40 to 42 constituting the chassis member 10 cut out from one original fiber-reinforced resin member 56 is increased, thus the manufacturing cost of products can be further reduced. Furthermore, by cutting out the fiber-reinforced resin members 58 from the remnant, these fiber-reinforced resin members 58 can be used in combination with fiber-reinforced resin members cut out from another original fiber-reinforced resin member, and therefore the amount of offcuts can be minimized. In the chassis member 10 in the present embodiment, particularly, the fiber-reinforced resin members 41 and 42 have a different shape from the fiber-reinforced resin member 40. Accordingly, as shown in
Also in these chassis members 10B and 10C, the outer peripheral end surfaces 40a and 64a of the fiber-reinforced resin members 40 and 64 are configured to be joined by the frame part 44; therefore, it is possible to reduce the use amount of the fiber-reinforced resin members and to reduce the product cost. Furthermore, the uneven portion due to the pointing stick 28, the push buttons 30 to 32, and the touchpad device 26 is disposed in a position that overlaps with the fiber-reinforced resin member 40; therefore, it is possible to prevent the occurrence of damage or failure of the display device 22 when the lid body 16 is closed.
Also in this chassis member 10D, the outer peripheral end surfaces 40a, 67a, 68a, and 69a of the fiber-reinforced resin members 40 and 67 to 69 are configured to be joined by the frame part 44; therefore, it is possible to reduce the use amount of the fiber-reinforced resin members and to reduce the product cost. Furthermore, the uneven portion due to the pointing stick 28, the push buttons 30 to 32, and the touchpad device 26 is disposed in a position that overlaps with the fiber-reinforced resin member 40; therefore, it is possible to prevent the occurrence of damage or failure of the display device 22 when the lid body 16 is closed.
Also in this chassis member 10E, outer peripheral end surfaces 70a, 71a, and 72a of the fiber-reinforced resin members 70 to 72 are configured to be joined by the frame part 44; therefore, it is possible to reduce the use amount of the fiber-reinforced resin members and to reduce the product cost. Furthermore, the uneven portion due to the pointing stick 28, the push buttons 30 to 32, and the touchpad device 26 is disposed in a position that overlaps with the fiber-reinforced resin member 70; therefore, it is possible to prevent the occurrence of damage or failure of the display device 22 when the lid body 16 is closed. Moreover, in the chassis member 10E, the sides 70a and 70c of the fiber-reinforced resin member 70, the side 71d of the fiber-reinforced resin member 71, and the side 72d of the fiber-reinforced resin member 72 extend in directions that intersect with the four sides of the chassis member 10E. That is, in the chassis member 10E, the fiber-reinforced resin members 70 to 72 are arranged with the long side of the chassis member 10E so as to form a V-shaped gap. Accordingly, in the chassis member 10E, the bending force when the lid body 16 is opened and closed can be certainly received by the fiber-reinforced resin members 70 to 72, and the strength of products is improved further.
Also in this chassis member 10F, outer peripheral end surfaces 74a and 75a of the fiber-reinforced resin members 74 and 75 are configured to be joined by the frame part 44; therefore, it is possible to reduce the use amount of the fiber-reinforced resin members and to reduce the product cost. Furthermore, the uneven portion due to the pointing stick 28, the push buttons 30 to 32, and the touchpad device 26 is disposed in a position that overlaps with the fiber-reinforced resin member 74; therefore, it is possible to prevent the occurrence of damage or failure of the display device 22 when the lid body 16 is closed. Moreover, in the chassis member 10F, by disposing the fiber-reinforced resin members 74 and 75 so that their zigzag end surfaces 74b and 75b fit together, the fiber-reinforced resin members 74 and 75 are arranged so as to form a zigzag-shaped gap extended in a longitudinal direction of the chassis member 10F. Accordingly, in the chassis member 10F, the bending force when the lid body 16 is opened and closed can be certainly received by the fiber-reinforced resin members 74 and 75, and the strength of products is improved further.
As shown in
Also in this chassis member 10G, respective outer peripheral end surfaces 76a of the fiber-reinforced resin members 76 are configured to be joined by the frame part 44; therefore, it is possible to reduce the use amount of the fiber-reinforced resin members and to reduce the product cost. Furthermore, most of the uneven portion due to the pointing stick 28, the push buttons 30 to 32, and the touchpad device 26 is disposed in a position that overlaps with the center fiber-reinforced resin member 76; therefore, it is possible to prevent the occurrence of damage or failure of the display device 22 when the lid body 16 is closed. Moreover, in the chassis member 10G, fiber-reinforced resin members 76 having an exterior surface area that is large to some extent are disposed on the right and left sides of the chassis member 10G. Accordingly, also in the chassis member 10G, the bending force when the lid body 16 is opened and closed can be certainly received by the fiber-reinforced resin members 76, and the strength of products is improved further.
As described above, even in a case where fiber-reinforced resin members constituting a chassis member have the same shape, while the number of the fiber-reinforced resin members taken out is increased by reducing the occupancy rate of the fiber-reinforced resin members in the chassis member, the fiber-reinforced resin member can be certainly disposed in a position that requires the strength. Meanwhile, in a case where you attempt to increase the number of fiber-reinforced resin members taken out while a chassis member is constituted of one fiber-reinforced resin member, it may be difficult to certainly dispose the fiber-reinforced resin member in a position that requires the strength, and it may cause a problem in the strength of products.
It is to be noted that the present invention is not limited to the above-described embodiment; needless to say, modifications can be freely made without departing from the scope of the invention.
Number | Date | Country | Kind |
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2018196454 | Oct 2018 | JP | national |