This application relates to articles of footwear, and more particularly to support systems for articles of footwear.
Footwear comes in many forms and may be worn by a person depending on their preference or requirements in a certain situation. While footwear serves the basic purpose of covering or protecting the wearer's foot, it may be desirable incorporate stylish features into such footwear. Traditionally, to achieve such stylish features, it has been necessary to construct the shoes of rigid durable materials to provide a high degree of support. However, such materials may be uncomfortable to wear and/or require many different materials to form the complete article of footwear.
The terms “invention,” “the invention,” “this invention” and “the present invention” used in this patent are intended to refer broadly to all of the subject matter of this patent and the patent claims below. Statements containing these terms should be understood not to limit the subject matter described herein or to limit the meaning or scope of the patent claims below. Embodiments of the invention covered by this patent are defined by the claims below, not this summary. This summary is a high-level overview of various embodiments of the invention and introduces some of the concepts that are further described in the Detailed Description section below. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used in isolation to determine the scope of the claimed subject matter. The subject matter should be understood by reference to appropriate portions of the entire specification of this patent, any or all drawings, and each claim.
According to certain embodiments, an article of footwear includes a chassis and an midsole. The chassis includes a body with a toe end, a heel end, a top surface, and a bottom surface. The body defines a perimeter of the chassis, and a distance from the top surface to the bottom surface is a thickness of the chassis. The chassis also includes an aperture within the perimeter of the chassis that extends through the thickness of the chassis. The midsole is attached to the chassis and includes a top surface and a bottom surface. The bottom surface may be an outer surface of the article of footwear that is configured to engage a ground surface when worn by a user. In some embodiments, the top surface includes a raised region, and the raised region of the top surface is received within the aperture of the chassis such that the raised region of the top surface is flush with the top surface of the body.
According to various embodiments, an article of footwear includes a chassis, and the chassis includes a body with a toe end, a heel end, a top surface, and a bottom surface. A distance from the top surface to the bottom surface is a thickness of the chassis, and the body defines a perimeter of the chassis. The chassis also may include an aperture within the perimeter of the chassis that extends through the thickness of the chassis. In various embodiments, the body has a non-uniform thickness, and the thickness of a center region of the body between the toe end and the heel end may be greater than the thickness of the body proximate to the toe end and greater than the thickness of the body proximate to the heel end.
According to certain embodiments, an article of footwear includes a chassis, and the chassis includes a body with a toe end, a heel end, a center region between the toe end and the heel end, a top surface, and a bottom surface. A distance from the top surface to the bottom surface is a thickness of the chassis, and the body defines a perimeter of the chassis. In certain embodiments, the center region of the body includes a cored region that includes a cavity defined in the top surface and at least one vertical support within the cavity.
Various implementations described in the present disclosure can include additional systems, methods, features, and advantages, which cannot necessarily be expressly disclosed herein but will be apparent to one of ordinary skill in the art upon examination of the following detailed description and accompanying drawings. It is intended that all such systems, methods, features, and advantages be included within the present disclosure and protected by the accompanying claims.
The features and components of the following figures are illustrated to emphasize the general principles of the present disclosure. Corresponding features and components throughout the figures can be designated by matching reference characters for the sake of consistency and clarity.
The subject matter of embodiments of the present invention is described here with specificity to meet statutory requirements, but this description is not necessarily intended to limit the scope of the claims. The claimed subject matter may be embodied in other ways, may include different elements or steps, and may be used in conjunction with other existing or future technologies. This description should not be interpreted as implying any particular order or arrangement among or between various steps or elements except when the order of individual steps or arrangement of elements is explicitly described. Directional references such as “up,” “down,” “top,” “bottom,” “left,” “right,” “front,” and “back,” among others are intended to refer to the orientation as illustrated and described in the figure (or figures) to which the components and directions are referencing.
Described herein is an article of footwear that includes a chassis. While the articles of footwear are illustrated as dress shoes, they are by no means so limited. Rather, articles of footwear that include a chassis may be any type of article of footwear as desired, including but not limited to dress footwear, casual footwear, athletic footwear, footwear for men, footwear for women, footwear for children, or otherwise as desired.
Compared to existing articles of footwear, articles of footwear with the chassis described herein may have a simplified construction, provide improved support to a wearer, and provide improved comfort or cushioning to the wearer. In one example, articles of footwear with the chassis may provide a construction with a reduced number of layers and components compared to existing shoes. As a non-limiting example, the article of footwear with the chassis may have a three or four layer construction (e.g., upper, chassis, midsole, and optionally outsole) compared to existing articles of footwear. In certain embodiments, the chassis may minimize and/or eliminate support structures extending beneath the heel and/or ball of the wearer's foot while still providing stability to the shoe. The chassis may also allow the wearer's foot to directly engage and/or otherwise stand directly on the midsole and/or other material for increased comfort. In some examples, the chassis may provide a support structure that has improved flexibility in certain portions (including but not limited to a forefront of the article of footwear) while also providing improved support and/or reduced flexibility in other portions (including but not limited to a middle or arch portion of the article of footwear). In certain embodiments, the chassis may act as a welt that is used to bond the upper of the article of footwear to the midsole of the article of footwear. In various embodiments, the chassis may have a reduced thickness while providing improved stabilization to the article of footwear.
The upper 102 includes an outer surface 116 and may generally define a receiving area 110 that at least partially receives a foot of a wearer when the article of footwear 100 is worn. The upper 102 may optionally include one or more adjusters 112 such that the size of the receiving area 110 and/or the fit of the upper 102 on the foot of the wearer can be adjusted as desired. In the embodiment illustrated, the adjuster 112 is a shoelace. Optionally, a foot bed 114 may be removably positioned within the receiving area 110 (e.g., it can be removed as desired) that may provide supplemental cushioning and/or support to the wearer as desired. Depending on the type of article of footwear 100, the upper 102 may have various shapes, configurations, and features as desired, and the upper 102 illustrated should not be considered limiting. Likewise, the adjuster(s) 112 and/or the foot bed 114 may be various suitable features or materials as desired.
The chassis 104 of the article of footwear 100 is a support structure that may provide support and/or stability along the entire length of the article of footwear 100. The chassis 104 may be constructed from various materials as desired, including, but not limited to thermoplastic polyurethane, thermoplastic elastomers, carbon fiber, a material fused with carbon fiber, injected plastics, thermoplastic rubbers, latex rubbers, dual density polyurethane, natural rubbers, elastomers, ethylene vinyl acetate (EVA), biobased content, biomass, biobased intermediate, bioresins, biopolymers, biobased and/or renewable chemicals. reclaimed material, post-consumer material, pre-consumer/post-industrial material, combinations thereof, or other suitable materials as desired. In various examples, the chassis 104 has a durometer of from about 30 Asker C to about 100 Shore D, such as from about 50 Shore A to about 100 Shore D, such as from about 80 Shore A to about 100 Shore D, such as from about 80 Shore A to 100 Shore A, such as from about 30 Asker C to about 95 Shore A. In various examples, the chassis 104 may have a durometer that is greater than that of the midsole 106. The chassis 104 may be formed through various manufacturing techniques such as molding, injection, compression, one shot, casting, forming, and various other suitable techniques.
In various embodiments, the chassis 104 includes a body 118 having a toe end 120, a heel end 122 opposite from the toe end 120, an upper surface 124, and a lower surface 126 opposite from the upper surface 124. The body 118 defines a perimeter of the chassis 104. The shape and size of the perimeter formed by the body 118 should not be considered limiting, and in various examples, the perimeter formed by the body 118 may have a particular shape and/or size depending on a type or style of the article of footwear 100. A distance from the upper surface 124 to the lower surface 126 is a thickness of the chassis 104, and a direction extending from the toe end 120 to the heel end 122 is a length of the chassis 104.
A center region 132 of the body 118 having the upper surface 124 and the lower surface 126 is between the toe end 120 and the heel end 122. In some embodiments, and as best illustrated in
In some embodiments, the thickness of the center region 132 of the body 118 may be greater than the thickness of the body 118 proximate to the heel end 122. As one non-limiting example, the thickness of the center region 132 may be about 6.0 mm, and the thickness of the body 118 proximate to the heel end 122 may be about 3.0 mm. As another non-limiting example, the thickness of the center region 132 may be about 6.0 mm, and the thickness of the body 118 proximate to the heel end 122 may be about 1.5 mm. In other embodiments, the thickness of the body 118 proximate to the heel end 122 may be less than 1.5 mm, between 1.5 mm and 3.0 mm, and/or greater than 3.0 mm. In other embodiments, the thickness of the center region 132 need not be greater than the thickness of the body 118 proximate to the heel end 122. In various embodiments, the chassis 104 with the non-uniform thickness may provide improved flexibility to certain regions of the article of footwear 100 (e.g., a forefoot region where the chassis is thinner) and improved stability in other regions of the article of footwear 100 (e.g., a heel region and/or an arch region where the chassis is thicker) to provide improved comfort and support to the wearer when the article of footwear 100 is worn. In this way, the non-uniform thickness of the chassis promotes flexion in desired areas (e.g., a forefront region) and stability in others (e.g., an arch and/or heel region), providing an “adaptive flex” or adaptive support system for the article of footwear 100. Because the chassis 104 is designed to provide flexibility at the forefront region and stability in an area that supports the arch of a wearer's foot, the chassis 104 eliminates the need for various layers otherwise required to provide the requisite rigidity/stability and also eliminates the need for a separate metal (or other rigid) shank piece that would otherwise be required to provide rigidity/support in an article of footwear with a heel.
In certain embodiments, and as best illustrated in
In some embodiments, and as best illustrated in
The cored region 134 includes a cavity 136 that is defined in the upper surface 124 of the body 118. In some embodiments, and as best illustrated in
In some optional examples, and as best illustrated in
In various embodiments, the chassis 104 optionally includes a welt region 140 extending outwards from the body 118. In some embodiments, the welt region 140 extends along the entire perimeter of the body 118, although it need not in other embodiments. The welt region 140 of the chassis 104 may be a region of the chassis 104 where the upper 102 is joined with the midsole 106 (see, e.g.,
The midsole 106 of the article of footwear 100 includes an upper surface 144 and a lower surface 146 opposite from the upper surface 144. Similar to the chassis 104, the midsole 106 includes a toe end 148 and a heel end 150. In some embodiments, the lower surface 146 is an outermost surface of the article of footwear 100, and in certain embodiments, at least a portion of the lower surface 146 is a ground-engaging surface of the article of footwear 100.
In various embodiments, and as best illustrated in
Optionally, and as best illustrated in
As best illustrated in
The midsole 106 may be constructed from various materials as desired. In certain embodiments, the midsole 106 may be constructed from a material that is softer than the material of the chassis 104. In various embodiments, the midsole 106 may be constructed from various materials including, but not limited to, polyurethane, leather, various types or rubber, elastomers, EVA, biobased content, biomass, biobased intermediate, bioresins, biopolymers, biobased/renewable chemicals, reclaimed material, post-consumer material, pre-consumer/post-industrial material, combinations thereof, or other suitable materials as desired. In various examples, the midsole 106 has a durometer of from about 30 Asker C to about 90 Asker C, such as from about 45 Asker C to about 75 Asker C, such as from about 50 Asker C, to about 70 Asker C. In various examples, the midsole 106 may have a durometer that is less than that of the chassis 104. The midsole 106 may be formed through various manufacturing techniques such as injection molding, compression molding, molding, or other suitable techniques or combination of techniques as desired.
As best illustrated in
A collection of exemplary embodiments are provided below, including at least some explicitly enumerated as “Illustrations” providing additional description of a variety of example embodiments in accordance with the concepts described herein. These illustrations are not meant to be mutually exclusive, exhaustive, or restrictive; and the disclosure not limited to these example illustrations but rather encompasses all possible modifications and variations within the scope of the issued claims and their equivalents.
Illustration 1. An article of footwear comprising: a chassis comprising: a body comprising a toe end, a heel end, a top surface, and a bottom surface, wherein the body defines a perimeter of the chassis, wherein a distance from the top surface to the bottom surface is a thickness of the chassis, and an aperture within the perimeter of the chassis and extending through the thickness of the chassis; and an midsole attached to the chassis, wherein the midsole comprises a top surface and a bottom surface, wherein the bottom surface is an outer surface of the article of footwear that is configured to engage a ground surface when worn by a user, wherein the top surface comprises a raised region, and wherein the raised region of the top surface is received within the aperture of the chassis such that the raised region of the top surface is flush with the top surface of the body.
Illustration 2. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the midsole comprises at least one of thermoplastic polyurethane, thermoplastic elastomers, carbon fiber, a material fused with carbon fiber, injected plastics, thermoplastic rubbers, latex rubbers, dual density polyurethane, natural rubbers, elastomers, ethylene vinyl acetate (EVA), biobased content, biomass, biobased intermediate, bioresins, biopolymers, biobased and/or renewable chemicals. reclaimed material, post-consumer material, and/or pre-consumer/post-industrial material.
Illustration 3. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the body comprises a non-uniform thickness along a length of the body from the toe end to the heel end.
Illustration 4. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the body of the chassis comprises a center region between the toe end and the heel end, and wherein the thickness of the body in the center region is greater than the thickness of the body proximate to the toe end and greater than the thickness of the body proximate to the heel end.
Illustration 5. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the body further comprises a welt region extending along the perimeter of the chassis, wherein the welt region is configured to join an upper of the article of footwear with the midsole of the article of footwear.
Illustration 6. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the body of the chassis comprises a center region between the toe end and the heel end, and wherein the center region of the body comprises a cored region, and wherein the cored region comprises a cavity defined in the top surface and at least one vertical support within the cavity.
Illustration 7. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein a depth of the cavity of the cored region in the top surface is less than a thickness of the center region of the body.
Illustration 8. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the aperture is a forefoot aperture proximate to the toe end of the body, and wherein the chassis further comprises a heel aperture defined in the body proximate to the heel end of the body within the perimeter of the chassis and extending through the thickness of the chassis, wherein a center region of the body separates the forefoot aperture from the heel aperture.
Illustration 9. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the raised region on the top surface of the midsole is a forefoot raised region, wherein the midsole further comprises a heel raised region, and wherein the heel raised region is received within the heel aperture of the chassis such that the heel raised region of the top surface is flush with the top surface of the body.
Illustration 10. The article of foot wear of any preceding or subsequent illustrations or combination of illustrations, wherein the bottom surface of the midsole further comprises at least one gripping cavity, and wherein the article of footwear further comprises an outsole retained within the at least one gripping cavity.
Illustration 11. An article of footwear comprising a chassis, the chassis comprising: a body comprising a toe end, a heel end, a top surface, and a bottom surface, wherein a distance from the top surface to the bottom surface is a thickness of the chassis, and wherein the body defines a perimeter of the chassis; and an aperture within the perimeter of the chassis and extending through the thickness of the chassis, wherein the body comprises a non-uniform thickness, and wherein the thickness of a center region of the body between the toe end and the heel end is greater than the thickness of the body proximate to the toe end and greater than the thickness of the body proximate to the heel end.
Illustration 12. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the thickness of the center region of the body is a greatest thickness of the body.
Illustration 13. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the aperture is a forefoot aperture proximate to the toe end of the body, and wherein the chassis further comprises a heel aperture defined in the body proximate to the heel end of the body within the perimeter of the chassis and extending through the thickness of the chassis, wherein the center region of the body separates the forefoot aperture from the heel aperture.
Illustration 14. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the body further comprises a welt region extending along the perimeter of the chassis, and wherein the article of footwear further comprises: an upper; and an midsole, wherein the welt region of the body of the chassis joins the upper with the midsole.
Illustration 15. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the midsole comprises polyurethane.
Illustration 16. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, further comprising: an midsole attached to the chassis, wherein the midsole comprises a top surface and a bottom surface, wherein the bottom surface is an outer surface of the article of footwear that is configured to engage a ground surface when worn by a user, wherein the top surface comprises a raised region, and wherein the raised region of the top surface is received within the aperture of the chassis such that the raised region of the top surface is flush with the top surface of the body.
Illustration 17. The article of foot wear of any preceding or subsequent illustrations or combination of illustrations, wherein the bottom surface of the midsole further comprises at least one gripping cavity, and wherein the article of footwear further comprises an outsole retained within the at least one gripping cavity.
Illustration 18. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the center region of the body comprises a cored region, and wherein the cored region comprises a cavity defined in the top surface and at least one vertical support within the cavity.
Illustration 19. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein a depth of the cavity of the cored region in the top surface is less than the thickness of the center region of the body.
Illustration 20. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the cored region comprises a plurality of vertical supports within the cavity.
Illustration 21. An article of footwear comprising a chassis, the chassis comprising a body, the body of the chassis comprising: a toe end; a heel end; a center region between the toe end and the heel end; a top surface; and a bottom surface, wherein a distance from the top surface to the bottom surface is a thickness of the chassis, wherein the body defines a perimeter of the chassis, and wherein the center region of the body comprises a cored region, the cored region comprising a cavity defined in the top surface and at least one vertical support within the cavity.
Illustration 22. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the chassis further comprises an aperture within the perimeter of the chassis, and wherein the aperture extends through the thickness of the chassis.
Illustration 23. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the aperture is a forefoot aperture proximate to the toe end of the body, and wherein the chassis further comprises a heel aperture defined in the body proximate to the heel end of the body within the perimeter of the chassis and extending through the thickness of the chassis, wherein the center region of the body separates the forefoot aperture from the heel aperture.
Illustration 24. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, further comprising: an midsole attached to the chassis, wherein the midsole comprises a top surface and a bottom surface, wherein the bottom surface is an outer surface of the article of footwear that is configured to engage a ground surface when worn by a user, wherein the top surface comprises a raised region, and wherein the raised region of the top surface is received within the aperture of the chassis such that the raised region of the top surface is flush with the top surface of the body.
Illustration 25. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the bottom surface of the midsole further comprises at least one gripping cavity, and wherein the article of footwear further comprises an outsole retained within the at least one gripping cavity.
Illustration 26. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the midsole comprises polyurethane.
Illustration 27. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the body comprises a non-uniform thickness.
Illustration 28. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the thickness of the center region of the body is greater than the thickness of the body proximate to the toe end and greater than the thickness of the body proximate to the heel end.
Illustration 29. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the cored region comprises a plurality of vertical supports within the cavity.
Illustration 30. The article of footwear of any preceding or subsequent illustrations or combination of illustrations, wherein the body further comprises a welt region extending along the perimeter of the chassis, wherein the welt region is configured to join an upper of the article of footwear with an midsole of the article of footwear.
The above-described aspects are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the present disclosure. Many variations and modifications can be made to the above-described example(s) without departing substantially from the spirit and principles of the present disclosure. All such modifications and variations are intended to be included herein within the scope of the present disclosure, and all possible claims to individual aspects or combinations of elements or steps are intended to be supported by the present disclosure. Moreover, although specific terms are employed herein, as well as in the claims that follow, they are used only in a generic and descriptive sense, and not for the purposes of limiting the described invention, nor the claims that follow.