The subject disclosure relates to backflow prevention assemblies, and more particularly to backflow prevention assemblies having test cocks that are integrated and/or protected by a shroud.
In many water systems, backflow prevention (BFP) assemblies allow fluid and even solids to flow only in a desired, i.e., a forward, direction. As backsiphonage or backflow can present contamination and health problems, the backflow prevention valves and assemblies prevent flow in an undesired direction, i.e., a backward or reverse direction. BFP assemblies are installed in buildings, such as residential homes, and commercial buildings and factories, to protect public water supplies by preventing the reverse flow of water from the buildings back into the public water supply.
Owing to the fact that BFP assemblies are important for water safety, BFP units are tested annually, often per government regulations, to assure proper operating conditions. Specifically, fluid pressure measurements are taken at specified locations in the BFP unit. If it is determined that a check valve, test cock or other component needs to be repaired or replaced, the inlet and outlet shutoff valves have to be closed, the faulty part analyzed and replaced. Then, the BFP assembly can be retested, the shutoff valves opened and the apparatus confirmed to be operating per any required ordinances and/or standards. The process is time-consuming and the steps have to be performed in the correct sequence and manner in order to not contaminate the public water supply, inadvertently flood an area, and return the BFP assembly to working order. In order to save testing time, BFP assemblies typically have one or more test cocks, which may couple to a test fixture.
The test cocks of BFP assemblies usually extend upward for easy access and use. Preferably, a check cover assembly in accordance with the subject technology provides support and/or protection. The check cover assembly may reinforce and/or shield the test cock. In many embodiments, the test cock can easily be installed or removed from the check cover for quick repair and replacement.
The subject technology is directed to a check cover assembly for a backflow prevention (BFP) assembly including a base with an upstanding shroud. The shroud forms an inner area configured to receive a test cock to support and protect the test cock. Preferably, the base is dome-shaped and fabricated of a composite polymer. The shroud can form a gap for accessing the test cock to selectively open and close the test cock while installed in the inner area. The base may form a passageway from the inner area into the BFP assembly configured so that when the test cock is open, a pressure reading of a pressure zone in the BFP assembly can be taken via the test cock. In one embodiment, a banking surface in the inner area compliments a banking surface of the test cock to further stabilize the test cock.
The check cover assembly can also include a retention fork in a slit formed in the shroud so that the test cock is captured in the inner area but the test cock can be removed from and inserted into the inner area without rotation when the retention fork is removed from the slit. The retention fork has two flat tines with a gap there between, the gap and the tines being sized to snugly fit into a groove of the test cock. Preferably, the base forms a hollow to create a socket portion of a ball-and-socket joint formed between the check cover assembly and a check valve assembly in the BFP assembly. In another embodiment, the base forms a passageway from the inner area that aligns with a lumen formed in a check valve assembly in the BFP assembly, the lumen being in fluid communication with a pressure zone within the BFP assembly so that when the test cock is open, a pressure reading of the pressure zone can be taken via the test cock.
The check cover assembly can further include a second upstanding shroud on the base, wherein the second shroud forms an inner area configured to receive a second test cock to support and protect the test cock while allowing opening of the second test cock in place to allow pressure testing of a zone upstream from a check valve assembly coupled to the check cover. The test cock may be a ball valve and integrated into the shroud so that the shroud forms at least a portion of a housing surrounding a ball of the test cock.
The subject technology is also directed to a protective assembly for a test cock on a valve assembly including an upstanding shroud. The shroud forms an inner area configured to receive a test cock to support and protect the test cock. The shroud may also form a gap for accessing the test cock to selectively open and close the test cock while installed in the inner area. The shroud forms a slit for a retention fork so that the test cock is selectively captured in the inner area but the test cock can be removed from and inserted into the inner area without rotation when the retention fork is removed from the slit.
Another embodiment of the subject technology is directed to a BFP assembly comprising a check cover including a base with an upstanding shroud. The shroud forms an inner area configured to receive a test cock to support and protect the test cock. The shroud forms a void for accessing the test cock to selectively open the test cock while installed in the inner area for pressure testing a first zone in the BFP assembly. The BFP assembly may also include a second upstanding shroud on the base, wherein the second shroud forms an inner area configured to receive a second test cock to support and protect the second test cock while allowing selectively opening of the second test cock in place to allow pressure testing of a second zone in the BFP assembly. Each test cock is preferably a ball valve and integrated into the respective shroud so that the respective shroud forms at least a portion of a housing surrounding a ball of the test cock.
Various aspects of the present disclosure are discussed herein with reference to the accompanying Figures. It will be appreciated that for simplicity and clarity of illustration, elements shown in the drawings have not necessarily been drawn accurately or to scale. For example, the dimensions of some of the elements can be exaggerated relative to other elements for clarity or several physical components can be included in one functional block or element. Further, where considered appropriate, reference numerals can be repeated among the drawings to indicate corresponding or analogous elements. For purposes of clarity, however, not every component can be labeled in every drawing. The Figures are provided for the purposes of illustration and explanation and are not intended as a definition of the limits of the disclosure.
The subject technology overcomes many of the prior art problems associated with backflow prevention assemblies. The advantages, and other features of the technology disclosed herein, will become more readily apparent to those having ordinary skill in the art from the following detailed description of certain exemplary embodiments taken in combination with the drawings and wherein like reference numerals identify similar structural elements. It should be noted that directional indications such as vertical, horizontal, upward, downward, right, left and the like, are used with respect to the figures and not meant in a limiting manner.
Referring now to
In normal operation, the BFP assembly 100 operates to carry fluid in only a forward direction as shown by indicia arrow 112, e.g., left to right in
The BFP assembly 100 includes a body 120 forming an upstream bucket 122 and a downstream bucket 124. Each bucket 122, 124 is enclosed by a check cover assembly 140, 160. The downstream test cover 140 includes two test cocks 190a, 190b for sensing pressure within the BFP assembly 100. The upstream check cover assembly 160 includes a single test cock 190c but the check cover assemblies 140, 160 are otherwise very similar. Preferably, the check cover assemblies 140, 160 are fabricated from a composite polymer. The inlet shutoff valve 102 also includes a test cock 190d.
Referring now to
If the pressure upstream of the check valve assemblies 130a, 130b exceeds the force of the spring bias assemblies 135a, 135b, the check valve assemblies 130a, 130b will open to allow forward flow. If not, one or both of the spring bias assemblies 135a, 135b will keep the BFP assembly 100 closed. The check valve assemblies 130a, 130b form three zones 121a-c within the BFP assembly 100. The upstream zone 121a extends to the valve opening 139a. The intermediate zone 121b extends between the valve openings 139a, 139b. The downstream zone 121c extends from the valve opening 139b.
The spring retainer assemblies 135a, 135b extend against the respective check cover assembly 140, 160. The check cover assemblies 140. 160 form hollows 149, 169 to create a somewhat ball-and-socket joint to allow rotational movement of the spring bias assemblies 135a, 135b. The check cover assemblies 140, 160 enclose the interiors 123, 125 and are secured in place by a cover nut 127. O-rings 129 insure a proper seal.
Referring additionally to
The test cock 190c is preferably an elongated ball valve with a slot 192c for actuating the test cock 190c between the open position (shown) and the closed position. The shroud 162 and gap 165 are sized and configured so that the slot 192c is flush to avoid inadvertent actuation or damage of the test cock 190c. The test cock 190c has a central housing body 191c connected to an upper coupling 194c that receives a fixture to take a pressure reading of the downstream zone 121c. In another embodiment, the shroud 162 extends up to or even past the upper coupling 194 and may flare out to facilitate coupling to a test fixture. A lower coupling 193c couples to the check cover assembly 160 as described in more detail below. A passage 195c extends through the test cock 190c. To close the test cock 190c (e.g.. block the passage 195c), a flat screwdriver can be inserted into the slot 192c to rotate the slot 192c approximately ninety degrees (e.g., a horizontal position). The lower coupling 193c carries an o-ring 196c to seal against the check cover assembly 160.
The shroud 162 also forms a gap 165 for accessing the test cock slot 192c when installed. The test cock 190c fits snugly in the inner area 164 so the shroud 162 provides support and protection. The check cover assembly 160 forms a passageway 167 from the inner area 164 to the downstream zone 121c. Thus, when the test cock lower coupling 193c is inserted into the check cover passageway 167 and the test cock 190c is open, a pressure reading of the downstream zone 121c can be taken. The test cock o-ring 196c seals in the passageway 167. A banking surface 168 in the inner area 164 compliments a banking surface 198c of the test cock 190c to further stabilize the test cock 190c.
In addition to the above, a retention fork 170 inserts through a slit 172 (best seen in
Referring again to
As can be seen, the shrouds 142a, 142b,162 support and protect the respective test cocks 190a-c, yet by simply inserting or removing the fork 170, the test cocks 190a-c can be quickly and easily fixed in place or removed without rotational movement thereof. Further, the shrouds 142a, 142b, 162 provide ample access to open and close the test cocks 190a-c while in place. In another embodiment, the ball valve includes a shroud and fork as discussed herein to support and protect the test cock. In another embodiment, the shroud has slots to reduce the material required for fabrication. In still another embodiment, the test cock is a smart test cock that may include sensors, wireless transmission electronics and the like, wherein the shroud is configured to provide protected space for the smart test cock.
Referring now to
Referring now to
The ball 284 has a central aperture 285 through which fluid may flow when oriented in the open position. Stems 286 are inserted into access gaps 265 of the shroud 262 to couple to the ball 284 for rotating the ball 284 between the open and closed positions. A distal end 289 of the stem forms a landkey to engage a complimentary groove (not shown) in the outer circumference of the ball 284. Slots 287 in the stems 286 make it easy to use a screwdriver to adjust the test cock 280 between open and closed.
A coupling 290 fixes the ball 284 and pieces 282a, 282b in the protected area 264. The coupling 290 has an upper end 291 configured to engage a test fixture (not shown). A lower end 292 of the coupling is threaded to engage inner threads 274 of the shroud 262. A middle portion 293 is hexagonal shaped to allow tightening the coupling 290 into the base 261 with a wrench (not shown). The coupling 290 forms a passage 294 sized and oriented to align with the ball’s central aperture 285 in the open position.
Referring now to
Referring now to
As can be seen, two test cocks 380a, 380b are integrated into the check cover assembly 340. Thus, the upstream zone 321a and the intermediate zone 321b can both be checked. Similar to BFP assembly 100, the shrouds 342a, 342b share a common sidewall 363 but still form the housing for the test cocks 380a, 380b, respectively. The central passage 373a of the shoulder 371a of the shroud 342a aligns with the lumen 338 for testing the upstream zone 321a. By having the test cocks 380a-c integrated in the cover assemblies 340. 360, fast and easy repairs can be accomplished by simply swapping in a new test cover assembly 340, 360. The test cock 380c is similar integrated into the check cover assembly 360.
It is also envisioned that a variety of different components or features may be incorporated into the test cover assemblies shown herein. For example, instead of or in addition to test cocks, the test cover assemblies may include a pressure sensor, a pressure switch, a temperature switch, a flow sensor and like combination devices. For example, one pressure and temperature switch is available from Grundfos Holding A/S of Bjerringbro, Denmark as model number 105RPS. Such components may be installed and protected by a shroud or more fully integrated into the test cover assembly for protection as shown herein. The test covers and shrouds can take different shapes to match the component(s) as needed
The subject technology provides ample support and protection for test cocks while maintaining full functionality and access to the different zones of a backflow prevention assembly. Being able to simply utilize a retaining feature like a fork (or equivalent embodiment such as a set screw, cotter pin or the like) to retain the test cock in place to quickly remove or replace a test cock without rotation makes for faster and easier repairs. By having test cocks integrated into the check cover assembly, the number of components is advantageously reduced. Further, the test cock components are well supported and protected by integration. If desired, the retaining mechanism may be made in such a manner to be non-end user serviceable, as to comply with local ordinance requirements. In such a situation or for an expedited repair, the check cover assembly can simply be replaced quickly if necessary. As can be seen, the subject disclosure provides many improvements to BFP assemblies. Further, the subject technology can be adapted to any kind of valve.
It will be appreciated by those of ordinary skill in the pertinent art that the functions of several elements can, in alternative embodiments, be carried out by fewer elements, or a single element. Similarly, in some embodiments, any functional element can perform fewer, or different, operations than those described with respect to the illustrated embodiment. Also, functional elements (e.g., check valves, valve elements, o-rings, thread, spring retention assemblies, and the like) shown as distinct for purposes of illustration can be incorporated within other functional elements in a particular implementation.
While the subject technology has been described with respect to various embodiments, those skilled in the art will readily appreciate that various changes and/or modifications can be made to the subject technology without departing from the scope of the present disclosure.
This application claims priority to U.S. Pat. Application 17/400,686, filed on Aug. 12, 2021, which claims priority to U.S. Provisional Pat. Application No. 63/066,411, filed Aug. 17, 2020, which is incorporated herein by reference.
Number | Date | Country | |
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63066411 | Aug 2020 | US |
Number | Date | Country | |
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Parent | 17400686 | Aug 2021 | US |
Child | 18335553 | US |