This application is based on and claims priority under 35 U.S.C. ยง 119 to Korean Patent Application No. 10-2021-0070014, filed on May 31, 2021, in the Korean Intellectual Property Office, the entire disclosure of which is herein incorporated by reference.
The disclosure relates to a check valve, a refrigerant piping system having the check valve, and an assembling method of the refrigerant piping system. Particularly, the disclosure relates to a check valve integrally assembled with a refrigerant piping line of a refrigerant piping system to improve the assembling property of the refrigerant piping system, and also relates to the refrigerant piping system having the check valve, and an assembling method of the refrigerant piping system.
Automotive air conditioning equipment is vehicle internal equipment installed to cool or heat the interior of a vehicle in summer or winter or to remove frost stuck on a windshield in rain or winter for the purpose of allowing the driver to secure front and rear views. The automotive air conditioning equipment, generally including both a heating system and a cooling system, selectively introduces outside or inside air, heats or cools the air, and then blows it into the interior of the vehicle, thereby cooling, heating, or ventilating the vehicle interior.
As shown in
Meanwhile, in the refrigerant piping line of the refrigerant piping system 10 connecting the compressor 1 and the condenser 2, a check valve 20 for allowing the refrigerant to flow in one direction and preventing movement in the opposite direction is installed.
With reference to
In addition, the refrigerant piping line is equipped with a mounting pipe 13 in which the above-described components of the check valve 20 are disposed. Also, a compressor-side refrigerant pipe 11 and a condenser-side refrigerant pipe 12 are connected to both sides of the mounting pipe 13, respectively, via welding.
However, the conventional check valve 20 is not a structure that the respective components are assembled and formed integrally, so each component of the check valve 20 should be inserted and arranged individually inside the mounting pipe 13. This results in a problem that the assembly property is deteriorated.
In addition, as the compressor-side refrigerant pipe 11 and the condenser-side refrigerant pipe 12 are connected to both sides of the mounting pipe 13, respectively, via welding, there is a problem in that the work process and manufacturing cost increase.
The disclosure provides a check valve integrally assembled with a refrigerant piping line of a refrigerant piping system to improve the assembling property of the refrigerant piping system, and also provides the refrigerant piping system having the check valve, and an assembling method of the refrigerant piping system.
According to an embodiment of the disclosure, a check valve is provided in a refrigerant piping line of a refrigerant piping system to restrict a flow direction of refrigerant, and the check value may include a valve body movably disposed inside the refrigerant piping line in a longitudinal direction of the refrigerant piping line, a stopper coupled to a rear end of the valve body to limit a movement of the valve body, and an elastic member disposed between the valve body and the stopper and providing an elastic force to the valve body. The valve body may have at least one locking protrusion formed at the rear end thereof, and the stopper may have a corresponding locking slit. The locking protrusion may pass through the locking slit and then rotate relatively whereby the stopper can be fixed to the valve body.
According to an embodiment of the disclosure, a refrigerant piping system may include a refrigerant piping line including a plurality of refrigerant pipes for interconnecting a compressor, a condenser, an expansion valve, and an evaporator constituting a cooling system, and a check valve provided in the refrigerant piping line to limit a movement direction of refrigerant. The plurality of refrigerant pipes may include a first refrigerant pipe connected to the compressor, an expanded pipe formed to extend from one end of the first refrigerant pipe, and a second refrigerant pipe having one side connected to the condenser and other side inserted into and fixed to one side of the expanded pipe. The check valve may be disposed inside the expanded pipe and restrict a flow direction of refrigerant. The check valve may include a valve body movably disposed inside the expanded pipe in a longitudinal direction of the refrigerant piping line, a stopper coupled to a rear end of the valve body to limit a movement of the valve body, and an elastic member disposed between the valve body and the stopper and providing an elastic force to the valve body. The valve body may have at least one locking protrusion formed at the rear end thereof, and the stopper may have a corresponding locking slit. The locking protrusion may pass through the locking slit and then rotate relatively whereby the stopper can be fixed to the valve body.
According to an embodiment of the disclosure, a method for assembling a refrigerant piping system including a first refrigerant pipe connected to a compressor, an expanded pipe formed to extend from one end of the first refrigerant pipe, and a second refrigerant pipe having one side connected to a condenser and other side inserted into and fixed to one side of the expanded pipe may include assembling a check valve including a valve body, a stopper coupled to a rear end of the valve body, and an elastic member disposed between the valve body and the stopper, disposing the check valve inside the expanded pipe, inserting and coupling one side of the second refrigerant pipe into and to one side of the expanded pipe in which the check valve is disposed, and fixing the one side of the second refrigerant pipe and the one side of the expanded pipe by welding.
According to the disclosure, by installing the integrally assembled check valve in the refrigerant piping line of the refrigerant piping system, it is possible to improve the assembly property of the refrigerant piping system.
In addition, according to the disclosure, only the second refrigerant pipe is connected to the expanded pipe, so that the working process and manufacturing cost can be reduced as much as possible.
In addition, according to the disclosure, there is no need for a separate constitution for fixing the stopper of the check valve inside the expanded pipe, so that the structure of the refrigerant piping system can be simplified.
In addition, according to the disclosure, the sealing member is provided on the check valve, so it is possible to prevent refrigerant leakage and reduce noise as much as possible.
Hereinafter, embodiments of the disclosure will be described in detail with reference to the accompanying drawings. It should be noted that, in the accompanying drawings, the same elements are denoted by the same reference numerals. In addition, detailed descriptions of well-known functions and configurations that may obscure the gist of the disclosure will be omitted.
Now, an embodiment of the disclosure will be described with reference to
In addition,
With reference to
The refrigerant piping line may include an expanded pipe 120 formed by expanding at least one of the plurality of refrigerant pipes. A check valve 200 to be described later may be provided inside the expanded pipe 120.
For example, the expanded pipe 120 provided with the check valve 200 may be formed to be expanded while extending from one side of a first refrigerant pipe 110 connected to the compressor 1. In addition, one side of a second refrigerant pipe 130 connected to the condenser 2 may be fixedly inserted into one side of the expanded pipe 120 to be connected to the first refrigerant pipe 110.
The check valve 200 provided in the expanded pipe 120 may restrict a flow direction of refrigerant flowing through the first refrigerant pipe 110 to only one direction (e.g., a direction toward the condenser).
Hereinafter, the configuration and operation of the check valve 200 according to an embodiment of the disclosure will be described in detail with reference to
As shown in
The valve body 210 may be movably disposed inside the above-described expanded pipe 120. The valve body 210 may include a body part 211, a support part 212 for supporting the elastic member 230, and an extension part 213.
The body part 211 may restrict the flow direction of refrigerant flowing in the refrigerant pipe that connects the compressor 1 and the condenser 2. For example, the body part 211 is disposed at a connection portion between the first refrigerant pipe 110 and the expanded pipe 120 so that the front end of the body part 211 is in close contact with a discharge port 111 (see
The elastic member support part 212 may be formed to extend from one end of the body part 211 toward the flow direction of refrigerant (see arrow of
The extension part 213 may be formed to extend from one end of the elastic member support part 212 toward the flow direction of refrigerant. The extension part 213 may have a smaller diameter than the diameter of the elastic member support part 212. The extension part 213 is movably coupled to the stopper 220 to be described later and guides the movement of the valve body 210 inside the expanded pipe 120.
At one end of the extension part 213, at least one locking protrusion 213a may be provided. The at least one locking protrusion 213a may be coupled to a locking slit 223 formed in a central portion of the stopper 220 to lock the stopper 220.
For example, the locking protrusion 213a may be formed to protrude outwardly from the outer circumferential surface of the extension part 213. Although it is shown in this embodiment that two locking protrusions 213a are formed on the outer circumferential surface of the extension part 213, this is exemplary only and is not construed as a limitation of the disclosure. The operation of the locking protrusion 213a will be described later in detail while explaining the structure of the stopper 220.
The valve body 210 according to an embodiment of the disclosure may further include a sealing member 214 on the body part 211. The sealing member 214 can prevent refrigerant from leaking when the body part 211 is in close contact with the discharge port 111 of the first refrigerant pipe 110.
In addition, the sealing member 214 can minimize any impact or noise that may be caused when the body part 211 in movement strongly contacts the discharge port 111.
The material of the sealing member 214 may be, for example, but is not limited to, ethylene propylene diene monomer (EPDM).
In addition, the body part 211 may have a sealing member coupling groove 211a concavely formed on the outer circumferential surface thereof to accommodate the sealing member 214.
As shown in
Specifically, the stopper 220 may be formed in the shape of fan blades, and at least one refrigerant passage hole or opening 222 may be provided between the blades so that the refrigerant flowing through the expanded pipe 120 may pass. Although it is shown in this embodiment that three refrigerant passage holes or openings 222 are formed, this is exemplary only and is not construed as a limitation of the disclosure.
In the central portion of the stopper 220, a coupling hole 221 into which one end of the extension part 213 is inserted may be provided. Also, a locking slit 223 may be formed in the central portion of the stopper 220 to extend from one side of the coupling hole 221. The locking slit 223 may receive the locking protrusion 213a formed on the extension part 213.
That is, as shown in
The elastic member 230 according to an embodiment of the disclosure is disposed between the valve body 210 and the stopper 220. One end of the elastic member 230 may be coupled to the elastic member support part 212 of the valve body 210, and the other end may be in contact with the front surface of the stopper 220. The elastic member 230 provides an elastic force to the valve body 210.
Specifically, when the pressure of the refrigerant is applied, the valve body 210 compresses the elastic member 230 while moving in the expanded pipe 120 and opens the discharge port 111 of the first refrigerant pipe 110. When the pressure of the refrigerant is removed, the valve body 210 returns to the initial position by the elastic restoring force of the elastic member 230, and the main body 211 of the valve body 210 closes the discharge port 111 of the first refrigerant pipe 110.
With reference to
As shown in
On the other hand, when the operation of the cooling system is stopped, the operation of the compressor 1 is also stopped and the refrigerant is no longer moved. In this case, as shown in
Now, an assembling method of the refrigerant piping system provided with the above-described check valve 200 according to an embodiment of the disclosure will be described in detail with reference to
As shown in
At the check valve assembling step S100, respective components of the check valve 200 are assembled.
Specifically, at the check valve assembling step S100, the elastic member 230 is coupled to the elastic member support part 212 of the valve body 210, and then the stopper 220 is coupled to the extension part 213 of the valve body 210.
At this time, one end of the extension part 213 is inserted into the coupling hole 221 of the stopper 220, and simultaneously the locking protrusion 213a formed on the extension part 213 passes through the locking slit 223 formed in the stopper 220.
In this state, when the stopper 220 is rotated in any one direction, the locking protrusion 213a is escaped from the locking slit 223 and comes into contact with the rear surface of the stopper 220. At this time, because the elastic member 230 provides an elastic force to the stopper 220, the stopper 220 is fixed to the extension part 213. In addition, the sealing member 214 is coupled to the sealing member coupling groove 211a formed in the body part 211 of the valve body 210. When this process is completed, the check valve 200 is in an integrally assembled state.
Next, at the check valve disposing step S200, the integrally assembled check valve 200 is disposed inside the expanded pipe 120.
At this time, the front end of the body part 211 of the valve body 210 is disposed in close contact with the discharge port 111 of the first refrigerant pipe 110, and the remaining configuration of the check valve 200 is located inside the expanded pipe 120.
Next, at the refrigerant pipe coupling step S300, one side of the second refrigerant pipe 130 is inserted into and coupled to one side of the expanded pipe 120.
At this time, the second refrigerant pipe 130 inserted into the expanded pipe 120 comes into close contact with the rear surface of the stopper 220. That is, as one side of the second refrigerant pipe 130 is inserted into the expanded pipe 120 and supports the rear surface of the stopper 220, it is possible to restrict the movement of the stopper 220 inside the expanded pipe 120 without any separate configuration for limiting the movement of the stopper 220.
Next, at the refrigerant pipe welding step S400, a welding process for fixing the second refrigerant pipe 130 inserted into the expanded pipe 120 to the expanded pipe 120 is performed.
Through the assembling process as described above, it is possible to simply assemble the check valve in the expanded pipe of the refrigerant piping system.
According to the disclosure, by installing the integrally assembled check valve in the refrigerant piping line of the refrigerant piping system, it is possible to improve the assembly property of the refrigerant piping system.
In addition, according to the disclosure, only the second refrigerant pipe is connected to the expanded pipe, so that the working process and manufacturing cost can be reduced as much as possible.
In addition, according to the disclosure, there is no need for a separate configuration for fixing the stopper of the check valve inside the expanded pipe, so that the structure of the refrigerant piping system can be simplified.
In addition, according to the disclosure, the sealing member is provided on the check valve, so it is possible to prevent refrigerant leakage and reduce noise as much as possible.
While the disclosure has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the subject matter as defined by the appended claims.
Number | Date | Country | Kind |
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10-2021-0070014 | May 2021 | KR | national |