Patent Application
20160327169
The useful model relates to the field of hydraulics and is designed to prevent backward flow of fluid, tight shutoff of main line in backward stream direction. It is used with surface and submersible pumps.
An axial flow check valve is known which comprises body, locking elements, holes for fluid or gas streaming through (SU No. 1830121, RU No. 2205310).
Disadvantages of the known check valves are their in-service unreliability, especially at high pressures, and rapid wear of surfaces ensuring their tightness.
An axial flow check valve is also known comprising an outer body with inlet and outlet channels in the cavity of which, in grooves bored on inner surfaces of inlet: and outlet channels, by means of threaded connections, the inner cone-shaped fairing is fixed—the locking member case and the seat. In the cavity of inner case/fairing, the locking member will working surface in the form of a sphere is installed. Mechanism of locking member displacement includes compression spring mounted on stem moving in plain bearings fixed in guide bushing fixed in fairing. The spring serves to close the valve, opening of which occurs under action of hydrodynamic forces of flowing stream. The seat is made in form of ring with tapered surface contacting with locking member sphere surface. Tapered surface of the seat installed in inner cavity of outer body and spherical form of inner cavity in outer body define the shape of circular channel between the surfaces of outer and inner bodies forming with inlet pipe the valve opening area in form of a Venturi nozzle (RU No. 2417335).
The known design is characterized fey high hydraulic resistance, structural complexity and low processability due to the need to ensure high dimensional accuracy and mutual arrangement of parts interacting with each other, as the locking member is made as multipart component with a complex to manufacture Venturi nozzle. The disadvantage of the valve is also the possibility of losing axial orientation of locking member. During mechanical impacts of foreign objects often getting into the valve with stream of transported medium a deflection of locking member, change of its contacting surface position relative to seat contact surface is possible which also results in decrease of valve tightness.
The closest in technical essence is a flat plate gate cheek valve comprising a body with outlet channel and inner cylindrical borings, seat with inlet channel and installed in the body borings spring-loaded self-setting flat plate gate with shank (stem), therewith the valve body is made in form of a two-stage cylindrical bushing with coaxially arranged inner stepped borings; on peripheral surface of bushing larger stage there are formed three evenly spaced and directed in parallel to its axis working output through openings with partitions separating them, and collet elastic elements of which are made in form of a split ring with inner shoulders connected with bushing (body) by the said partitions which are the guiding elements for placed inside spring-loaded plate gate interacting with seat tightly inserted into the bushing through circular boring of the seat and shoulders of collet elastic elements, therewith the larger stage of bushing is provided with a distant from ledge edge (support end face) circular recess of semi-oval cross section, and the smaller stage is provided with outer circular turning. Valve seat is made with circular sealing element on outer cylindrical surface which diameter corresponds to mounting outer diameter of larger bushing stage (RU No. 2250405, prototype).
Disadvantages of the known check valve are high, hydraulic resistance, complexity of assembly-disassembly, low durability (service life) and performance instability stipulated by gradual change of spring characteristics and high sensitivity to contamination of working fluid by solid particles due to large contact area of seat and gate and short length of stem guides. These particles getting into contact area results in loss of check valve tightness that reduces the reliability of its operation.
The engineering problem of the useful model is the construction of effective check valve and widening the array of check valves.
The technical result providing solution for the problem set is in simplification of mounting and assenting/disassembling the valve with a minimum number of operations and moved parts, for which it is sufficient to unscrew the thread of body with nut coupling, in reducing weight as well as in improvement of reliability and durability thanks to the absence of spring and larger length of stem guiding in holes of two guides which reduces sensitivity to contaminations and to hydrodynamic impacts on the gate, reducing hydrodynamic resistance. Therewith the process of valve manufacture of plastic is simplified and cost of the product is reduced.
The essence of useful model is that the check valve comprises integrally made body and seat with inlet channel, arranged in body guides, as well as installed in guide holes coaxially with seat stem with plate gate arranged with a possibility of axial displacement and engagement with the seat under the influence of flow from outlet channel side which is designed as a pipe, and guides are made with recess for placement of one end of pipe, on which concentrically and in axial alignment with guides the collet clamp and not are placed made with a taper boring crimping collet clamp and with threaded hole mated with thread formed on body.
Preferably, locking and sealing rings are successively put on pipe via collet clamp and guides, the guides are designed as two successively installed in body guide bushings each of which has inclined partitions converging to central ring where the hole for stem is provided, and peripheral cylindrical band with outer surface for installation in body and inner surface for placement of outlet channel pipe connected with openings formed between partitions with the seat, therewith the bushings area installed in axial alignment and faced to each other with bases of inclined partitions connected with inner surface of peripheral band by radial ribs.
Therewith guide bushings are made of plastic, wherein on end face of peripheral band of each of them there are tangs and holes for matching holes and tangs on the other bushing end face, central ring of each bushing is made with grooves around the stem hole, the plate gate is made on side of interaction with seat with rounded tang in center and is provided with, elastic sealing ring.
Valve parts, in general are made of plastic, therewith body and nut are made stepped and provided with outer radial ribs.
in
Check valve comprises made integrally body 1 and seat 9 (concentric band on valve body 1) with inlet channel 10, stem 2 guides 4 arranged in body 1, as well as stem 2 with plate gate 11 (plate head) installed concentrically with seat 9 in guides 4, arranged with possibility of axial displacement and interaction with seat 9 during action of flow from the side of outlet channel. The output channel is designed as a coaxial with channel 10 pipe 20 of HDPE (high density polyethylene) made, preferably, integrally with pump suction main line (not shown). Guide bushings 4 are designed with possibility of placement in the recess of one of them of one end of pipe 20, on which concentrically and coaxially with guides the collet clamp 7 and nut 8 are put made with tapered boring crimping collet clamp 7 and with threaded hole 12 mated with thread cut on body 1. Collet clamp 7 is preferably has on inner surface triangular tangs (not denoted). Incisions can be made and/or on pipe 20.
a. Between the collet clamp 7 and guides 4 on pipe 20 there are successively put (installed) locking ring 6 and sealing ring 5.
b. Guides 4 are designed in form of two successively installed in body 1 bushings each of which has inclined partitions 13 converging to central ring 14 where the hole for stem 2 is provided, and peripheral cylindrical band 15 with outer and inner cylindrical surfaces. Outer surface of both guide bushings 4 is used for their installation in body 1. Inner cylindrical surface of one of guide bushings 4 is used for placement in circular recess formed by it the end of pipe 20 of outlet channel. Pipe 20 of outlet channel is connected with openings formed between partitions 13 with seat 9, therewith guide bushings 4 are installed coaxially and faced to each other with bases of inclined partitions 13 connected with inner surface of peripheral band 15 by radial ribs 25.
c. Thus, guide bushings serve for coaxial orientation of both pipe 20 and stem 2 with plate gate 11.
d. Thus, rings 14 are arranged at maximum distance between each other to form an elongated, i.e. the most reliable, guiding base for movement and installation of stem 2 several times greater than its diameter.
e. The body 1 has ledge 24 (difference in diameters of inner cylindrical surface) for resting the bushing 4 band 15 during valve assembly (installation of bushing 4 into body 5 from the side of pipe 20).
f. Guide bushings 4 are made of plastic, wherein at one face end of peripheral band 15 of each of them there are tangs 16 and recesses 17 for mating recesses 17 and tangs 16, respectively, on mating end face 15 of another bushing 4.
g. Central ring 14 of each of bushings 4 is made with grooves around the hole for stem 2.
h. Plate gate 11 is designed at the side of interaction with seat 9 with a rounded tang in the center and is provided with elastic sealing ring 3.
i. Parts 1, 2,4,6, 7, 8 of the valve are made of plastic.
j. Body 1 and nut 8 are designed stepped (with portions of outer surface in different diameters) and provided with outer radial ribs 18, 19, respectively.
k. The valve is designed to be installed in well casing pipe 21 below the level 22 of water table, sequentially, over water intake filter 23.
l. The valve is implemented as a plastic check valve with outlet to HDPE (high density polyethylene) pipe.
The check valve is used as follows.
The valve is installed in well casing pipe 21 on pipeline 20 of pump suction main line so that the arrow on its body 1 coincides with nominal axial direction of pumpable fluid medium. The valve design allows for mounting its body 1 with outlet channel coaxially with seat 9 directly on suction pipe 20 of pump with sealing it by circular section ring 5 and locking it with collet clamp 7 crimped with nut 8 which is screwed onto thread on body 1 with threaded hole 12. Body 1 front the side of inlet channel 10 has a threaded portion for connection to pumps, water intake filters and other elements of water supply systems. When a flowing medium comes through a filter from well into the inlet channel 10 the gate 11 with stem 2 are raised above seat 9 and the medium through the openings formed between partitions 13 and having minimum hydraulic resistance enters into pipe 20 and further to pump suction with minimal losses. When there is no flow rate the valve is closed under the action of fluid column above the valve in suction pipe of the pump acting on stem 2 and pressing on it gate 11 via sealing 3 to seat 9. Rings 14 of guide bushings 4 form with their openings two slider bearing for movement of stem 2, whereby the latter has the possibility of consistent axial displacement (with no skewing) for lifting gate 11 off seat 9 during flow passage and returning gate 11 with elastic sealing ring 3 into pressed against seat 9 condition in the absence of water flow rate.
The design allows easy installation into hydraulic main line—on pipe 20, repairability and not requiring high qualification assembling/disassembling of valve, for which it is sufficient unscrew the thread in hole 12 of body 1 with nut 9 connection (with rotating by hand by differently colored ribs 18, 19) and remove the guide bushings 4 and stem 2 for inspection of their status and, if necessary, replacement. Thanks to the absence of spring with large length in direction of stem 2 the sensitivity to contaminations and to hydrodynamic impacts on gate 11 is reduced. Hydraulic resistance of the declared valve is minimal since flowing stream does not overcome pressing force of the spring. Assembly or repair of valve are carried out with minimum number of operations, there is no need to install spring which reduces the possibility of assembler errors and valve breakdowns. Valve weight is minimal. Another advantage of this design is absence of metal parts and springs, its low cost.
The present invention is embodied with multipurpose equipment extensively employed by the industry.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012143695 | Oct 2012 | RU | national |
This application is a national stage application of PCT/RU2013/000852 filed on Sep. 27, 2013 which claims priority to Russian application RU2012143695 filed on Oct. 12, 2012.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/RU2013/000852 | 9/27/2013 | WO | 00 |
