The disclosure relates to the technical field of lubricants, particularly to a chelated lithium molybdate lubricant additive, a preparation method and an application thereof.
Lubricant is a liquid or semi-solid substance applied to mechanical components in industries such as aviation, mechanical processing, metallurgy, automobiles, transportation, and coal to reduce friction, and protect machinery and processed parts. The lubricant mainly plays roles in lubrication, auxiliary cooling, antirust, cleaning, sealing, and buffering, etc. It is generally composed of two parts, i.e., base oil and a lubricant additive. Specially, the base oil is the main component of the lubricant and determines basic properties of the lubricant. Moreover, the lubricant additive is used to make up for deficiencies and improve performance of the base oil, and to endow the lubricant some new properties. Therefore, the lubricant additive is of great importance in the lubricant; and a type, a quality, and an additive amount of the lubricant additive in the lubricant directly affect the properties of the lubricant.
A nanoscale lubricant additive is mainly used as a friction reducing agent, an anti-wear agent, an extreme pressure additive, a friction modifier, etc. in lubrication, and has a special effect (such as a surface interface effect, a small-size effect, a volume effect, etc.), so that the nanoscale lubricant additive has new physical and chemical characteristics and has excellent performance compared with a traditional lubricant additive or a traditional lubricant, and therefore the nanoscale lubricant additive has a prospect of substituting for the traditional lubricant additive.
With an emphasis on environmental protection and a continuous development of nanoscale materials, the development towards green, pollution-free/low-pollution micro/nano lubricant additives has become a rapid development research direction. Two-dimensional layered materials, which are widely used in solid lubricants, have a layered structure. The layered structure makes atoms in each atomic layer bond together by strong covalent bonds, and adjacent atomic layers are bonded together by weak Van der Waals forces, so that the adjacent atomic layers are easy to slip from one to another. Silicates contained in the two-dimensional layered materials cause no pollution to the environment and are inexpensive. Previous studies have shown that the silicates, such as kaolin, montmorillonite, serpentine, etc., have certain effects in friction reduction and anti-wear as the lubricant additives.
Chinese patent with publication No. CN107446682A discloses a high-performance water-soluble lubricant used in a rack, including the following components in parts by weight: 80-100 parts of base oil, 3-5 parts of hydroxyethyl cellulose, 6-8 parts of sodium polyacrylate, 8-12 parts of ethylene glycol, 1-2 parts of modified graphite powder, 3-9 parts of a mixture of nanoscale kaolin and nanoscale alumina, 0.3-0.5 parts of polyvinyl alcohol emulsion, 5-15 parts of stabilizer, 2-10 parts of surfactant, 0.2-1 parts of defoamer, and 30-70 parts of deionized water. The above various additives are mixed to improve various properties of the lubricant and increase stability and lubrication effect of the lubricant, thereby preventing a tooth surface of the rack wearing and scratching. Therefore, the service life of the rack is prolonged.
However, the kaolin itself has the characteristics of solid granularity, high chemical activity, easy adsorption, etc., resulting in poor dispersion stability of the kaolin in a liquid lubrication medium. Furthermore, the kaolin is easy to agglomerate to generate precipitation, which can not only weaken functions of the friction reduction, anti-wear, and self-repairing, but also can cause abrasive particle wear due to the agglomeration.
Ionic liquids have excellent properties such as non-volatility, non-flammability, thermal stability, low melting point, and good conductivity, so that the ionic liquids are ideal lubrication materials. In 2001, it is found that the ionic liquid is a multi-purpose lubricant with excellent performance for the first time around the world, and then researchers deeply and systematically research ionic-liquid lubrication materials, thereby causing extensive attention of the researchers at home and abroad. Nowadays, the ionic liquids have been widely used as the base oil, the additives, lubrication films, conductive grease, etc. Studies have found that a common ionic liquid is soluble in the polyethylene glycol with a larger polarity, but its solubility in a hydrocarbon lubricant with a smaller polarity is very small (i.e., much less than 1%).
In order to overcome the deficiencies in the related art, an objective of the disclosure is to provide a chelated lithium molybdate lubricant additive, a preparation method and an application thereof, and the prepared lubricant additive has good dispersibility in base oil and performs well in friction reduction and anti-wear.
In order to achieve the above objective, the disclosure adopts the following technical solution.
A preparation method of a chelated lithium molybdate lubricant additive includes the following steps:
In an embodiment, in the step 1, a mass-to-volume ratio of the kaolin:the HDTMS:the deionized water is 1 gram (g):0.05-0.5 g:100 milliliters (mL).
In an embodiment, in the step 1, a time for the magnetic stirring is in a range of 10 minutes (min) to 20 min; a time for the ultrasonic treatment is in a range of 30 min to 60 min; a temperature for the first reaction is in a range of 40 degrees Celsius (° C.) to 60° C.; and a time for the first reaction is in a range of 2 hours (h) to 6 h.
In an embodiment, in the step 2, a mass-to-volume ratio of the alkylated kaolin:the APTMS:the deionized water is 1 g:0.05-0.2 g:100 mL.
In an embodiment, in the step 2, a time for the magnetic stirring is in a range of 15 min to 30 min; a time for the ultrasonic treatment is in a range of 10 min to 20 min; a temperature for the second reaction is in a range of 50° C. to 80° C.; and a time for the second reaction is in a range of 4 h to 10 h.
In an embodiment, in the step 3, a chemical formula of the chelated lithium molybdate ionic liquid is Li2C10H16N2O8Mo, and a concentration of the chelated lithium molybdate ionic liquid is in a range of 0.1 wt % to 1 wt %.
In an embodiment, in the step 3, a preparation method of the chelated lithium molybdate ionic liquid includes the following steps: weighing ethylenediaminetetraacetic acid (EDTA) and dissolving the EDTA in an ammonia solution to obtain an EDTA solution with a concentration of 1 mole per liter (mol/L); and weighing lithium acetate (abbreviated as LiOAc with a chemical formula of CH3COOLi) and molybdenum nitrate (with a chemical formula of Mo(NO3)4) to add into the EDTA solution according to a molar ratio of the EDTA:Li:Mo being 1:1-2:0.5-1, and stirring the EDTA solution added with the LiOAc and Mo(NO3)4 to perform a fourth reaction at 80° C. for 2 h to obtain the chelated lithium molybdate ionic liquid.
In an embodiment, in the step 3, a temperature for the third reaction is in a range of 70° C. to 90° C.; a time for the third reaction is in a range of 6 h to 10 h; and a mass-to-volume ratio of the amino/alkylated kaolin to the chelated lithium molybdate ionic liquid is 1 g:30-50 mL.
The disclosure further provides a chelated lithium molybdate lubricant additive obtained by the above preparation method.
The disclosure further provides an application method of the chelated lithium molybdate lubricant additive, including: applying the chelated lithium molybdate lubricant additive in a lubricant; and a concentration of the chelated lithium molybdate lubricant additive in the lubricant is in a range of 0.01 wt % to 0.13 wt %.
In an embodiment, the lubricant includes: a KUNLUN SCORPION F5000 lubricant, a SF15W-40 lubricant, a GREAT WALL SJ10W-40 lubricant, mineral base oil, or synthetic base oil.
Compared with the related art, the disclosure has the following beneficial effects.
In order to make the objectives, technical solutions, and advantages of the disclosure clearer, the disclosure will be further described in detail below with reference to embodiments. However, the specific embodiments described herein are merely used to explain the disclosure and are not intended to limit the disclosure.
Unless otherwise specified, chemical reagents and materials used in the disclosure are all available in a market or are all synthesized by commercially available raw materials.
Kaolin is available from Fuhua Nanomaterials Co., Ltd, and a particle size of the kaolin is in a range of 0.5 micrometers (μm) to 2 μm.
A chelated lithium molybdate ionic liquid is provided by Yatian Group.
The disclosure will be further described below with reference to specific embodiments.
A preparation method of a chelated lithium molybdate lubricant additive includes the following steps.
The prepared lubricant additive (also referred as to the chelated lithium molybdate lubricant additive) is added into a SF15W-40 lubricant according to a concentration of the prepared lubricant additive being 0.13 wt %.
A preparation method of a chelated lithium molybdate lubricant additive includes the following steps.
The prepared lubricant additive is added into a SF15W-40 lubricant according to a concentration of the prepared lubricant additive being 0.01 wt %.
A preparation method of a chelated lithium molybdate lubricant additive includes the following steps.
The prepared lubricant additive is added into a SF15W-40 lubricant according to a concentration of the prepared lubricant additive being 0.05 wt %.
A preparation method of a chelated lithium molybdate lubricant additive includes the following steps.
The prepared lubricant additive is added into a SF15W-40 lubricant according to a concentration of the prepared lubricant additive being 0.1 wt %.
A preparation method of a lubricant additive includes the following steps.
The prepared lubricant additive is added into a SF15W-40 lubricant according to a concentration of the prepared lubricant additive being 0.13 wt %.
A preparation method of a lubricant additive includes the following steps.
Step 2, 1 g of the alkylated kaolin obtained in the step 1 is added into 50 mL of a chelated lithium molybdate ionic liquid with a concentration of 1 wt % to obtain a second mixture, the second mixture is stirred at 90° C. for 10 h to perform a second reaction, and after the second reaction is finished, a second reacted mixture is obtained, the second reacted mixture is filtered to obtain a second reaction product, and the second reaction product is washed and dried to obtain the lubricant additive.
The prepared lubricant additive is added into a SF15W-40 lubricant according to a concentration of the prepared lubricant additive being 0.13 wt %.
A preparation method of a lubricant additive includes the following steps.
The prepared amino/alkylated kaolin is added into a SF15W-40 lubricant according to a concentration of the prepared amino/alkylated kaolin being 0.13 wt %.
Properties of anti-wear and friction reduction of the lubricants prepared in the embodiments 1-4 and the comparative examples 1-3 are tested by using an SGW-10A four-ball friction wear tester. Experimental steel balls adopt high-quality chromium alloy bearing steel GCr15, rockwell hardness of which is in a range of HRC 64-66, a diameter of which is 12.7 millimeters (mm), an experimental loading force of which is 147 newton (N), a rotation speed of which is 1,200 revolutions per minute (r/min), and a rotating time of which is 60 min. After the test is finished, the steel balls are cleaned, and then a wear scar diameter of the steel ball is obtained by using an optical microscope tube after the friction experiment, and a weight loss of the steel ball before and after the friction experiment is weighed by using a 1/10000 electronic balance, and the test results are shown in the following Table 1.
The above only describes the illustrated embodiments of the disclosure, but the scope of the protection of the disclosure is not limited thereto. Moreover, those skilled in the related art can make equivalent substitutions or changes according to the technical solutions of the disclosure and the inventive concept thereof within the technical scope disclosed by the disclosure, and the equivalent substitutions or changes should be covered within the scope of the protection of the disclosure.
Number | Date | Country | Kind |
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2023103623821 | Apr 2023 | CN | national |
Number | Date | Country | |
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Parent | PCT/CN2024/085750 | Apr 2024 | WO |
Child | 18736131 | US |