This disclosure is directed to systems and methods that integrate chemical and cold gas propellant systems for spacecraft.
Spacecraft and satellites (hereinafter referred to collectively as spacecraft) often incorporate thrusters for propulsion and attitude control. Thrusters can include chemical propulsion systems that operate by combusting a chemical propellant in a combustion chamber to produce an exhaust gas that is ejected through a nozzle, thereby creating thrust in a desired direction. Thrusters can also include cold gas thruster systems, which eject pressurized gas through a nozzle.
Chemical propellant type thrusters can produce high levels of thrust, but often require heater systems to maintain the propellant in a desired temperature range. Cold gas thrusters typically produce lower levels of thrust, but do not require heating. In some spacecraft, separate chemical propellant and cold gas type thruster systems are included. Such spacecraft thus can benefit from the high thrust of a chemical propellant based thruster system early in the mission, while ensuring a continued ability to maneuver or perform attitude adjustments after the chemical propellant has been depleted or after it is no longer possible to maintain the chemical propellant within the required temperature range using a cold gas thruster system. However, the inclusion of multiple, separate thruster systems adds volume, mass, complexity, and cost to the spacecraft.
Embodiments of the present disclosure are directed to propulsion systems and methods that include integrated chemical propellant thrusters and cold gas thrusters. More particularly, a propulsion system in accordance with embodiments of the present disclosure includes a combined chemical propellant and pressurant management system that requires reduced volume, mass, and complexity, and that can be provided at reduced cost as compared to previous systems. The pressurant is applied to maintain a desired pressure within a storage tank containing the chemical propellant. The chemical propellant can be selectively passed to a chemical propellant thruster by a valve, thus forming a chemical propellant type thruster system. In addition, the pressurant can be selectively passed to a cold gas thruster via a valve and a pressure regulator, thus forming a cold gas thruster system.
Systems in accordance with embodiments of the present disclosure include storage for a chemical propellant and storage for a pressurant. The chemical propellant can be of a single type for a monopropellant thruster system, or different chemical propellant compounds can be stored in different storage tanks for a bi-propellant thruster system. In accordance with at least some embodiments of the present disclosure, the pressurant is stored in the same storage tank or tanks as the chemical propellant. In accordance with further embodiments of the present disclosure, a storage tank that is separate from the storage tank or tanks containing the chemical propellant or propellants is provided for storing pressurant. Valves are provided to selectively connect a storage tank or tanks to propellant or cold gas thrusters.
Where one or more shared storage tanks are used to store chemical propellant and pressurant, a valve in communication with chemical propellant in the storage tank selectively provides the propellant to a chemical propellant thruster, and a valve in communication with pressurant in the storage tank selectively provides the pressurant to a cold gas thruster. Where a storage tank for storing pressurant is provided in addition to a shared storage tank or tanks for storing chemical propellant and pressurant, valves can be operated to place the pressurant tank in communication with a shared storage tank to pressurize chemical propellant in the shared storage tank, or to supply pressurant from the pressurant tank to a cold gas thruster.
Methods in accordance with embodiments of the present disclosure include storing a chemical propellant in a storage tank, and pressurizing the chemical propellant with a pressurant. In bi-propellant thruster systems, different chemical components are stored in different storage tanks and pressurized by a pressurant. In accordance with at least some embodiments, pressurant is also stored in a storage tank that does not contain any chemical propellant. In a chemical propellant thrust mode, a valve or valves selectively connecting a storage tank or tanks containing the chemical propellant or propellants are operated to supply the chemical propellant to a propellant thruster for combustion and the generation of thrust. In a cold gas thrust mode, a valve selectively connecting a storage tank containing pressurant is operated to supply the pressurant to a cold gas thruster for expansion and the generation of thrust.
Additional features and advantages of embodiments of the disclosed systems and methods will become more readily apparent from the following description, particularly when taken together with the accompanying drawings.
Examples of prior art monopropellant systems 100 and 200 are illustrated in
A prior art cold gas thruster system 400 is depicted in
With reference now to
The monopropellant 504 is selectively passed through a first port 516 of the storage tank 508 to a monopropellant thruster 520 via a conduit 522 and a propellant valve 524, thereby forming a chemical thruster system 528. Thrust is produced at the monopropellant thruster 520 by decomposing the chemical propellant 504 in the monopropellant thruster 520, and directing the resulting gas out of the monopropellant thruster 520 through a nozzle. The pressurant 512 is selectively passed through second port 532 of the storage tank 508 to a cold gas thruster 536 via a conduit 540, a cold gas valve 544, and a pressure regulator 548, thereby forming a cold gas thruster system 552. Thrust is produced at the cold gas thruster 536 by directing the pressurant 512 out of the cold gas thruster 536 through a nozzle. Accordingly, the integrated chemical and cold gas propellant thruster system 500 uses a single storage tank 508 to provide both a chemical thruster system 528 and a cold gas thruster system 552. Moreover, the pressurant 512 stored in the storage tank 508 can be applied as cold gas propellant, in addition to being applied as a mechanism for pressurizing the chemical propellant 504.
An integrated chemical and cold gas propellant thruster system 600 in accordance with other embodiments of the present disclosure is depicted in
In operation to produce thrust, the monopropellant 504 can be selectively passed through a first port 516 of the storage tank 508 to a monopropellant thruster 520 via a conduit 522, and a propellant valve 524, thereby forming a chemical thruster system 528. In addition, the pressurant 512 can be selectively passed from the pressurant tank 604 to a cold gas thruster 536 via the conduit 606, the first pressurant valve 608a, a first pressure regulator 612a, a conduit 614, a cold gas valve 544, and a second pressure regulator 612b. Moreover, pressurant 512 contained within the storage tank 508 can be selectively passed to the cold gas thruster 536 from the second port 532 of the storage tank 508 via the second pressurant valve 608b, the conduit 614, the cold gas valve 544, and the second pressure regulator 612b.
An integrated chemical and cold gas propellant thruster system 700 in accordance with still other embodiments of the present disclosure is depicted in
In addition, pressurant 512 can be selectively passed from the pressurant tank 604 to the cold gas thruster 536 via the conduit 606, the first pressurant valve 608a, the first pressure regulator 612a, a conduit 614, a cold gas valve 544, and a second pressure regulator 612b. In accordance with the least some embodiments of the present disclosure, pressurant 512 contained within the first storage tank 508a can be selectively passed to the cold gas thruster 536 via the second port 532a, the second pressurant valve 608b, the conduit 614, the cold gas valve 544, and the second pressure regulator 612b, and pressurant 512 contained within the second storage tank 508b can be selectively passed to the cold gas thruster 536 via the second port 532b, the third pressurant valve 608c, the conduit 614, the cold gas valve 544, and the second pressure regulator 612b.
With reference now to
At step 812, a determination can be made as to whether thrust should be generated. If it is determined that thrust should be generated, a determination can next be made as to whether thrust should be generated using a chemical thruster system 528 or 728 or a cold gas thruster system 552 (step 816). In response to a determination that thrust should be generated with a chemical thruster system 528 or 728, a propellant valve 524 can be opened to place a storage tank 508 containing a chemical propellant 504 in communication with a chemical propellant thruster 520 or 714 (step 820). In a monopropellant system, a single propellant valve 524 can be opened to allow a monopropellant chemical 504 to flow from a storage tank 508 to a monopropellant thruster 520. In a bipropellant system, a propellant valve 524a can be opened to allow a first chemical component 508a to flow from the storage tank 508a to a bipropellant thruster 712, and a second propellant valve 524b can be open to allow a second chemical component 508b to flow from a storage tank 508b to the bipropellant thruster 712. If it is determined that thrust should be generated using a cold gas propulsion system, a cold gas valve 544 is opened to release pressurant 512 through a cold gas thruster 536 (step 824).
Depending on the particular configuration of the cold gas thruster system 552, pressurant 512 can be provided to the cold gas thruster 536 from various sources. For example, an integrated chemical and cold gas propellant thruster system 500 can draw pressurant 512 from the head space or separate chamber of the storage tank 504 that also contains a chemical propellant 504 by opening the cold gas valve 544.
As another example, an integrated chemical and cold gas propellant thruster system 600 can draw pressurant 512 solely from the first storage tank 508 containing a chemical propellant 504 by opening the second pressurant valve 608b and the cold gas valve 544 and closing the first pressurant valve 608a; solely from the second or pressurant tank 604 by opening the first pressurant valve 608a and the cold gas valve 544 and closing the second thruster valve 608b; or from both the first 508 and second 604 storage tanks by opening the first 608a and second 608b pressurant valves and the cold gas valve 544.
As yet another example, an integrated chemical and cold gas propellant thruster system 700 can draw pressurant 512 solely from the first storage tank 508a containing a fuel propellant 504a by opening the second pressurant valve 608b and the cold gas valve 544 and closing the first 608a and third 608c pressurant valves; solely from the second storage tank 508b containing an oxidizer propellant 504b by opening the third pressurant valve 608c and the cold gas valve 544 and closing the first 608a and second 608b pressurant valves; solely from the pressurant tank 604 by opening the first pressurant valve 608a and the cold gas valve 544 and closing the second 608b and third 608c pressurant valves; from both the first 508a and second 508b storage tanks by opening the second 608b and third 608c pressurant valves and the cold gas valve 544 and closing the first pressurant valve 608a; from both the first storage tank 508a and the pressurant tank 604 by opening the first pressurant 608a, second pressurant 608b, and cold 544 valves, and closing the third pressurant valve 608c; from both the second storage tank 508b and the pressurant tank 604 by opening the first pressurant 608a, third pressurant 608c, and cold 544 valves, and closing the second pressurant valve 608b; or from the first 508a, second 508b and third 604 storage tanks by opening the first 608a, second 608b, and third 608c pressurant valves and the cold valve 544.
As can be appreciated by one of skill in the art after consideration of the present disclosure, a thruster system 500, 600, 700 in accordance with embodiments of the present disclosure can include a plurality of chemical thrusters or thruster nozzles oriented in various directions and a plurality of cold gas thrusters or thruster nozzles oriented in various directions. Accordingly, the selection of a thruster 520 or 536 can, more particularly, include the selection of a thruster 520 or 536 or associated thruster nozzle oriented in a particular direction, to achieve a particular movement of a platform carrying the thruster system 500, 600, or 700. At step 828, a determination can be made as to whether operation of the system should continue. If operation should continue, the process can return to step 812. Otherwise the process can end.
As can also be appreciated by one of skill in the art after consideration of the present disclosure, the particular type of storage tank 508 used to store a chemical propellant 504 can depend on the characteristics of the chemical to be stored, and the contemplated operating modes of the thruster system 500, 600, or 700. For example, where a chemical propellant 504 that is incompatible with a diaphragm 514 formed from rubber is to be stored, a metal diaphragm 514 or a PMD type storage tank 508 can be used for storing that chemical propellant 504. As another example, where storage capacity is paramount, a PMD type storage tank 508 may be used instead of a storage tank 508 having a diaphragm 514. As yet another example, where a pressurant 512 contained within a storage tank 508 that also contains (or contained) a chemical propellant 504 is to be supplied to a cold gas thruster 536, the storage tank 508 containing that pressurant 512 can include a diaphragm 514 to prevent the release of chemical propellant 504 into the cold gas thruster system 552 and/or the surrounding environment. Alternatively, where a release of chemical propellant 504 is not a concern, or where the operating procedures allow for settling the propellant 504 at the outlet 516, a PMD type storage tank 508 can be used even when the pressurant 512 in that tank 508 will be provided to a cold gas thruster 536. As can also be appreciated by one of skill in the art after consideration of the present disclosure, embodiments of the present disclosure are not limited to any particular number of storage tanks 508 or 604.
Accordingly, embodiments of the present disclosure provide integrated chemical and cold gas propellant systems. More particularly, the systems enable a pressurant to be shared between a chemical propellant thruster system and a cold gas propellant thruster system.
The foregoing description has been presented for purposes of illustration and description. Further, the description is not intended to limit the disclosed systems and methods to the forms disclosed herein. Consequently, variations and modifications commensurate with the above teachings, within the skill or knowledge of the relevant art, are within the scope of the present disclosure. The embodiments described hereinabove are further intended to explain the best mode presently known of practicing the disclosed systems and methods, and to enable others skilled in the art to utilize the disclosed systems and methods in such or in other embodiments and with various modifications required by the particular application or use. It is intended that the appended claims be construed to include alternative embodiments to the extent permitted by the prior art.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/787,976, filed Jan. 3, 2019, the entire disclosure of which is hereby incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
3350886 | Feraud | Nov 1967 | A |
4609169 | Schweickert et al. | Sep 1986 | A |
4880185 | Apfel | Nov 1989 | A |
5026259 | Whitehead et al. | Jun 1991 | A |
5823478 | Dunn | Oct 1998 | A |
5927653 | Mueller | Jul 1999 | A |
5961074 | Dunn | Oct 1999 | A |
6119985 | Clapp et al. | Sep 2000 | A |
6299107 | Kong et al. | Oct 2001 | B1 |
6457306 | Abel et al. | Oct 2002 | B1 |
6971228 | Dujarric | Dec 2005 | B2 |
7762498 | Henderson et al. | Jul 2010 | B1 |
8074935 | Gryniewski et al. | Dec 2011 | B2 |
8181911 | Gryniewski et al. | May 2012 | B1 |
8393582 | Kutter et al. | Mar 2013 | B1 |
8899527 | Allen et al. | Dec 2014 | B2 |
9108747 | Roberts et al. | Aug 2015 | B2 |
9145216 | Gascon et al. | Sep 2015 | B2 |
9249758 | Conrardy | Feb 2016 | B2 |
9260206 | Allen et al. | Feb 2016 | B2 |
9446862 | Barthoulot | Sep 2016 | B2 |
9567111 | Roberts et al. | Feb 2017 | B2 |
9676499 | Myers et al. | Jun 2017 | B2 |
9688422 | Roberts et al. | Jun 2017 | B2 |
10589879 | Baldwin et al. | Mar 2020 | B2 |
10604281 | Raven et al. | Mar 2020 | B2 |
10738739 | Bahn | Aug 2020 | B2 |
10844808 | Bahn et al. | Nov 2020 | B2 |
10926892 | Wu et al. | Feb 2021 | B1 |
10926982 | Lindberg | Feb 2021 | B2 |
11021273 | Wu et al. | Jun 2021 | B1 |
11059608 | Holder et al. | Jul 2021 | B2 |
20020139902 | Valentian | Oct 2002 | A1 |
20020179776 | Mueller et al. | Dec 2002 | A1 |
20030075645 | Randolph et al. | Apr 2003 | A1 |
20030131583 | Kudija, Jr. et al. | Jul 2003 | A1 |
20030173469 | Kudija, Jr. et al. | Sep 2003 | A1 |
20030209005 | Fenn | Nov 2003 | A1 |
20040031885 | D'Ausilio et al. | Feb 2004 | A1 |
20040035982 | Capozzi et al. | Feb 2004 | A1 |
20040061028 | Salvatore et al. | Apr 2004 | A1 |
20040226279 | Fenn | Nov 2004 | A1 |
20040245406 | Guiheen et al. | Dec 2004 | A1 |
20040245407 | D'Ausilio et al. | Dec 2004 | A1 |
20050034447 | Joshi et al. | Feb 2005 | A1 |
20050151022 | D'Ausilio et al. | Jul 2005 | A1 |
20050205717 | Salvatore et al. | Sep 2005 | A1 |
20070040067 | D'Ausilio et al. | Feb 2007 | A1 |
20070108349 | D'Ausilio et al. | May 2007 | A1 |
20070114334 | D'Ausilio et al. | May 2007 | A1 |
20070153960 | D'Ausilio et al. | Jul 2007 | A1 |
20070153961 | D'Ausilio et al. | Jul 2007 | A1 |
20070153962 | D'Ausilio et al. | Jul 2007 | A1 |
20080011903 | D'Ausilio et al. | Jan 2008 | A1 |
20080027595 | Fowler et al. | Jan 2008 | A1 |
20080029651 | D'Ausilio et al. | Feb 2008 | A1 |
20080142639 | Jallade | Jun 2008 | A1 |
20080256924 | Pederson et al. | Oct 2008 | A1 |
20080296436 | D'Ausilio et al. | Dec 2008 | A1 |
20090020650 | Ho | Jan 2009 | A1 |
20090078829 | Ho et al. | Mar 2009 | A1 |
20090242704 | D'Ausilio et al. | Oct 2009 | A1 |
20090299553 | Hope | Dec 2009 | A1 |
20090313967 | Joshi et al. | Dec 2009 | A1 |
20090320974 | Joshi et al. | Dec 2009 | A1 |
20100180443 | Joshi et al. | Jul 2010 | A1 |
20110144835 | Ho | Jun 2011 | A1 |
20110180670 | D'Ausilio et al. | Jul 2011 | A1 |
20120241355 | Tuttle et al. | Sep 2012 | A1 |
20120241459 | Tuttle | Sep 2012 | A1 |
20120325972 | Gryniewski et al. | Dec 2012 | A1 |
20130313370 | Rakers | Nov 2013 | A1 |
20140032092 | Vu | Jan 2014 | A1 |
20140365043 | Vu | Dec 2014 | A1 |
20150021439 | Duchemin et al. | Jan 2015 | A1 |
20160200457 | Droppers | Jul 2016 | A1 |
20160273524 | Keidar et al. | Sep 2016 | A1 |
20160333826 | Tsay | Nov 2016 | A1 |
20160368624 | Hruby et al. | Dec 2016 | A1 |
20170283095 | Koehler et al. | Oct 2017 | A1 |
20170284339 | Koehler et al. | Oct 2017 | A1 |
20170361951 | Walker | Dec 2017 | A1 |
20170363044 | Rhodes | Dec 2017 | A1 |
20170370353 | Keidar et al. | Dec 2017 | A1 |
20180148197 | Halsband et al. | May 2018 | A1 |
20180186476 | Poncet et al. | Jul 2018 | A1 |
20180327118 | Ganapathy et al. | Nov 2018 | A1 |
20180370659 | Keidar et al. | Dec 2018 | A1 |
20190077523 | Faber | Mar 2019 | A1 |
20190144140 | Hosoda et al. | May 2019 | A1 |
20190168606 | Faber et al. | Jun 2019 | A1 |
20200003159 | Karp et al. | Jan 2020 | A1 |
20200024003 | Koehler et al. | Jan 2020 | A1 |
20200283174 | Kokorich et al. | Sep 2020 | A1 |
20200407084 | Shashurin et al. | Dec 2020 | A1 |
Number | Date | Country |
---|---|---|
2530018 | Jul 2014 | EP |
3689758 | Mar 2021 | EP |
Entry |
---|
Wikipedia, Control Valves, Nov. 18, 2009, Wikipedia (Year: 2009). |
Chato “Technologies for Refueling Spacecraft On-Orbit,” NASA, Nov. 2000, NASA/TM-2000-210476, 14 pages. |
Number | Date | Country | |
---|---|---|---|
62787976 | Jan 2019 | US |