The invention may take physical form in certain parts and arrangement of parts, a preferred embodiment of which will be described in detail in the specification and illustrated in the accompanying drawings which form a part hereof, and wherein:
Referring now to the drawings wherein the showings are for the purpose of illustrating a preferred embodiment of the invention only, and not for the purpose of limiting same, the drawing shows a medical washer/disinfector 10, a chemical delivery system 100 and a chemical delivery device 200 illustrating preferred embodiments of the present invention.
Broadly stated, washer/disinfector 10 includes a housing 22 that defines a chamber 24. Housing 22 is formed to include a sloped sump 26 that is disposed at the bottom of chamber 24. As will be described in greater detail below, sump 26 is provided to receive washing or rinsing fluids, designated “F” in the drawing. As referred to herein, the term “fluids F” refers to washing fluids, rinsing fluids, and any other fluid used in chamber 24. Heating elements 28 are provided in sump 26 to heat fluids “F.” A drain 32 is defined in the bottom of sump 26. A valve 34 is provided within drain 32 to control the flow of fluids “F” therethrough.
A circulation conduit 42 fluidly connects sump 26 to first and second branch conduits 44, 46 having spray heads 47 disposed therein. First branch conduit 44 is disposed in the upper portion of chamber 24 with spray heads 47 directed downward. Second branch conduit 46 is disposed in the lower portion of chamber 24 with spray heads 47 directed upward. In this respect, spray heads 47 direct fluids “F” toward the center of chamber 24, as illustrated in the drawing. A pump 52 is provided within circulation conduit 42 for pumping fluids “F” from sump 26 to spray heads 47. A motor 54, schematically illustrated in the drawing, drives pump 52.
Washer/disinfector 10 is dimensioned to contain one or more rack 48. Rack 48 is dimensioned to hold the instruments and equipment to be washed. Rack 48 is disposed between the upper and lower spray heads 47, as illustrated in the drawing.
A water supply line 62 fluidly communicates with washer/disinfector 10. Water supply line 62 has a first end 62a and a second end 62b. First end 62a is connectable to a water source (not shown) that is operable to provide clean water to washer/disinfector 10. Second end 62b of water supply line 62 is disposed within housing 22 above sump 26. A valve 64 is disposed within water supply line 62 and controls flow of water to sump 26.
Chemical delivery system 100 includes a source 112 of a chemical composition, designated “C” in
The outlet side of pump 118 is connected to an inlet port 202 of chemical delivery device 200. Chemical delivery device 200 includes a first outlet port 204 connected to the section of feed line 114 that connects to washer/disinfector 10. Chemical delivery device 200 also includes a second outlet port 206 connected to a return line 122 that connects to feed line 114 on the inlet side of pump 118, as illustrated in
Referring now to
Cover plate 262 is generally circular in shape and defines an inner recess 264 dimensioned to correspond to, and mate with, cylindrical recess 244 in valve body 212. Cover plate 262 includes a channel 266 along one side thereof Channel 266 communicates with recess 264. A fitting 272 extends from the outer surface of cover plate 262. In the embodiment shown, fitting 272 is a male nipple dimensioned to be attached to the section of feed line 114 that connects to washer/disinfector 10. Fitting 272 has an opening 274 therethrough that communicates with channel 266 and recess 264 in cover plate 262. Fitting 272 defines first outlet port 204 of chemical delivery device 200. Cover plate 262 includes outwardly extending lugs 278 that are dimensioned to be in registry with lugs 258 on valve body 212. An opening 278a is formed in each lug 278. In this respect, cover plate 262 has a planar surface 276 dimensioned to mate with planar surface 234 of valve body 212. Cover plate 262 is attached to valve body 212 by conventional fasteners 282 extending through opening 278a of lugs 278 in cover plate 262 into threaded openings 258a formed in lugs 258 in valve body 212.
End cap 312 is dimensioned to be attached to planar surface 214 of valve body 212. End cap 312 includes a circular, generally flat plate portion 314 having an obround portion 316 extending to one side of plate portion 314. Obround portion 316 defines an internal obround or oval inlet chamber 318, best seen in
A first flow control element 352 is disposed within first cavity 216 of valve body 212, and a second flow control element 354 is disposed within second cavity 218 of valve body 212. In the embodiment shown, flow control elements 352, 354 are plugs or inserts dimensioned to be positioned within cavities 216, 218. In the embodiment shown, each element 352, 354 has a generally cylindrical body 356 and an outwardly extending flange 358 at one end thereof. An annular groove is formed in body 356 and is dimensioned to receive an O-ring 362. Flow control elements 352, 354 are dimensioned to be inserted into cylindrical cavities 216, 218, with flanges 358 of elements 352, 354 abutting planar surface 214 of valve body 212. O-rings 362 on elements 352, 354 form a seal between elements 352, 354 and valve body 212.
In the embodiment shown, flow control element 352 in cavity 216 in valve body 212 includes a single aperture 372 extending axially therethrough. Aperture 372 has a predetermined cross-sectional area. In the embodiment shown, aperture 372 is cylindrical in shape. Flow control element 354 in cavity 218 of valve body 212 has nine (9) spaced-apart, parallel apertures, each designated 374, extending axially therethrough. Each of the nine apertures 374 has a cross-sectional area equal to the cross-sectional area of aperture 372 in flow control element 352. As best seen in
Valve assembly 410 is comprised of a valve stem 412 and a flexible diaphragm 414 that is attached to valve stem 412. Valve stem 412 is an elongated, cylindrical device having an outwardly extending flange 416 formed at one end thereof. Flange 416 includes an axially extending collar 418 that defines a shallow, circular recess 422. Beyond the flange, three (3) spaced-apart, axially-extending fingers 432a, 432b, 432c are formed. The ends of fingers 432a, 432b, 432c include outwardly extending barbs 434. Valve stem 412 is dimensioned to attach to diaphragm 414, best seen in
Diaphragm 414 is dimensioned to be captured between planar surface 276 of cover plate 262 and planar surface 234 of valve body 212.
As best seen in
As best seen in
The present invention shall now be further described with respect to the operation of chemical delivery device 200 and chemical delivery system 100. As indicated above, chemical delivery device 200 is disposed within feed line 114 such that inlet port 202 of chemical delivery device 200 receives the output from pump 118. Fluid flowing into inlet port 202 is directed to inlet chamber 318. From inlet chamber 318, the flow of fluid is separated into two separate streams.
A first stream or flow path “FP1” extends through aperture 372 in flow control element 352. Fluid flowing through flow control element 352 is directed into first cavity 216 within valve body 212. From cavity 216, the fluid flows through bore 236 into channel 266 formed in cover plate 262 and to first outlet port 204. Outlet port 204 is connected to the portion of feed line 114 that is connected to washer/disinfector 10. As can be seen in
A second stream or flow path “FP2” is defined by fluid flowing through flow control element 354 into cavity 218 in valve body 212. In this respect, fluid from inlet chamber 318 flows through the nine apertures 374 in flow control element 354 into cavity 218 in valve body 212. Through passage 252 connecting cavity 218 to the cylindrical recess 244 in valve body 212, fluid flowing along second flow path “FP2” communicates with the second side, i.e., a second region “R2,” of the valve chamber. Depending upon the position of valve stem 412 within opening 254 in valve body 212, fluid flows around valve stem 412 through the slots 462, 464 therein to outlet port 206 defined by fitting 222. As illustrated in
Because flow control element 352 has only a single aperture 372, and flow control element 354 has nine like-dimensioned apertures 374, only one-tenth of the fluid injected into feed line 114 by pump 118 will flow along the first flow path through chemical delivery device 200 to washer/disinfector 10. Nine-tenths of the output of injection pump 118 is returned to the inlet side of injection pump 118. The present device thus meters the output of injection pump 118.
To ensure that only one-tenth of the output of injection pump 118 is injected to the washer/disinfector 10, it is necessary that the pressure within cavities 216, 218 be the same. A higher or lower pressure in one of cavities 216, 218 would produce a different flow through aperture 372 in flow control element 352, as compared to apertures 374 in flow control element 354. In this respect, valve assembly 410 is a pressure-equalizing device that balances the pressure in cavity 216 and cavity 218. In this respect, based on the operating characteristics of injection pump 118, the pressure on the first and second sides of diaphragm 414 will balance itself. Because apertures 374 through flow control element 354 insert have the same cross-sectional diameter as aperture 372 through flow control element 352, exactly one-tenth of the flow entering into inlet chamber 318 of chemical delivery device 200 will pass along the first flow path to washer/disinfector 10.
The present invention thus provides a device that can be easily inserted into existing washers to reduce the injection rate of chemical “C” to washer/disinfector 10, thereby allowing such washer/disinfector to utilize ultra-concentrated chemicals during a washing/disinfecting process. Installation requires that feed line 114 be split downstream from existing injection pump 118 and that the output end of injection pump 118 be attached to inlet port 202 of chemical delivery device 200. The other end of feed line 114, i.e., that portion of feed line 114 connected to washer/disinfector 10 is connected to first outlet port 204 of chemical delivery device 200. A T-fitting is then inserted into feed line 114 upstream of injection pump 118, and the leg of the T-fitting is connected to second outlet port 206 of chemical delivery device 200, so as to produce an arrangement as shown in
In accordance with another aspect of the present invention, flow control elements 352, 354 are removable from valve body 212 and may be replaced by like-shaped devices having different numbers of apertures extending therethrough. For example, in the embodiment shown, flow control element 352 has a single aperture 372 therethrough, and flow control element 354 has nine apertures 374 extending therethrough such that only ten percent (10%) of the fluid entering inlet chamber 3185 flows onto the washer/disinfector 10 along the first flow path. In other words, there are a total of ten apertures that allow fluid to exit inlet chamber 318, but only one aperture, i.e., aperture 372 in flow control element 352, allows flow to the washer/disinfector 10.
According to the present invention, various types of flow control elements, i.e., inserts, may be provided. For example, flow control element 352 may have two apertures therethrough, and flow control element 354 may have eight like apertures therethrough, wherein two apertures allow fluid flow to the washer/disinfector 10. As will be appreciated by those skilled in the art, other combinations of apertures can be utilized to form different flow rates through the chemical delivery device 200.
Still further, it is contemplated that each flow control element 352, 354 can be designed to have only a single aperture extending therethrough, wherein the cross-sectional area of one aperture is different than the other. For example, first flow control element 352 could be designed to have a single aperture 372 with a cross-sectional area “X,” and a flow control element 354 would be designed to have a single aperture 374 of cross-sectional area “2X.” Inserting such flow control elements 352, 354 into flow path FP1, FP2, respectively, of delivery device 200, would result in one-third of the fluid pumped into delivery device 200 flowing along first flow path FP1, and two-thirds of the fluid flowing along second flow path FP2.
It will also be appreciated that the cross-sectional shape of apertures 372, 374 in the aforementioned embodiments need not be circular. Other shapes may define the desired cross-sectional area(s).
Still further, it is contemplated that a single, removable flow control element can be used within housing 210 to regulate flow therethrough. For example, housing 210 may be formed to have an aperture of fixed cross-sectional shape therein between inlet chamber 318 and cavity 218. In other words, the aperture would be integrally formed as part of valve body 312. A single flow control element would be disposed in cavity 216. The cross-sectional area of the aperture in the flow control element in cavity 216 would be dimensioned relative to the fixed aperture in valve body 212 to produce the desired split in the first flow stream and the second flow stream. As in the foregoing embodiments, the flow control element in cavity 216 would be replaceable with other flow control elements having aperture(s) of other cross-sectional areas, so as to vary the amount of separation between the fluid flow along the first flow path FP1 and the second flow path FP2.
The foregoing description is a specific embodiment of the present invention. It should be appreciated that this embodiment is described for purposes of illustration only and that numerous alterations and modifications may be practiced by those skilled in the art without departing from the spirit and scope of the invention. It is intended that all such modifications and alterations be included insofar as they come within the scope of the invention as claimed or the equivalents thereof.
Number | Date | Country | |
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60796026 | Apr 2006 | US |