Claims
- 1. A method for producing a face member for a golf club head, the method comprising:heating a metal bar to a temperature ranging from 900° C. to 970° C. for a time period ranging from 10 minutes to 17 minutes, the metal bar composed of a titanium material; pressing the heated metal bar into an L-shape metal bar; heating the L-shape metal bar to a temperature ranging from 900° C. to 970° C. for a time period ranging from 10 minutes to 17 minutes; pressing the heated L-shape metal bar into an intermediate shape face member; heating the intermediate shape face member to a temperature ranging from 900° C. to 970° C. for a time period ranging from 10 minutes to 17 minutes; pressing the heated intermediate shape face member into the final face member configuration, the final face member configuration having a striking plate and a face extension extending laterally from a perimeter of the striking plate a distance ranging from 0.2 inch to 1.0 inch, the striking plate having a face area ranging from 4.00 square inches to 7.50 square inches and the face extension having an upper portion, a lower portion opposite the upper portion, a heel wall substantially perpendicular to the plate portion, and a toe wall opposite the heel wall; and chemically etching the final face member configuration in single acidic bath to uniformly remove 0.002 inch to 0.015 inch from the exterior surface and the interior surface of the final face member configuration to create a final face member configuration that has a thickness ranging from 0.050 inch to 0.250 inch.
- 2. The method according to claim 1 wherein 0.003 inch to 0.004 inch is uniformly removed from the exterior surface and the interior surface of the final face member configuration.
- 3. The method according to claim 1 further comprising:heating the chemically etched final face member configuration to a temperature ranging from 250° C. to 520° C. for a time period ranging from 15 minutes to 20 minutes; and pressing the heated final fare member configuration in a press to ensure proper bulge and roll of the final face member configuration.
- 4. The method according to claim 1 wherein the final face member configuration is composed of titanium.
- 5. The method according to claim 1 wherein the acid bath is composed of hydrofluoric acid, nitric acid, hydrochloric acid or a mixture thereof.
- 6. The method according to claim 1 wherein the final face member configuration has a striking plate with concentric regions of varying thickness with the thickest region in the center.
- 7. The method according to claim 8 wherein the final face member configuration comprisesa striking plate having an exterior surface, an interior surface and a perimeter, and a face extension extending laterally inward along the entire perimeter of the striking plate, the face extension having an upper portion, a lower portion opposite the upper portion, a heel wall substantially perpendicular to the plate portion, and a toe wall opposite the heel wall.
- 8. A method for producing a face member for a golf club head, the method comprising:heating a titanium cylindrical bar to a temperature between 900° C. and 975° C. for a time period ranging from 10 to 17 minutes, the titanium cylindrical bar has a diameter of approximately 1.8 centimeters and a length of 10 centimeters; pressing the heated titanium bar into an L-shape bar; heating the L-shape bar to a temperature between 900° C. and 975° C. for a time period ranging from 10 minutes to 17 minutes; pressing the heated L-shape bar into an intermediate shape face member; coating the intermediate shape face member with a glazing compound; heating the coated intermediate shape face member to a temperature between 900° C. and 975° C. for a time period ranging from 10 to 17 minutes; pressing the heated intermediate shape face member into a final face member configuration, the final face member configuration having a striking plate and a face extension extending laterally from a perimeter of the striking plate a distance ranging from 0.2 inch to 1.0 inch, the striking plate having a face area ranging from 4.00 square inches to 7.50 square inches and the face extension having an upper portion, a lower portion opposite the upper portion, a heel wall substantially perpendicular to the plate portion, and a toe wall opposite the heel wall; and chemically etching the final face -member configuration in an acidic bath to uniformly remove 0.002 inch to 0.015 inch from the exterior surface and the interior surface of the final face member configuration.
CROSS REFERENCES TO RELATED APPLICATIONS
The present application is a continuation-in-part application of co-pending U.S. patent application Ser. No. 09/431,982, filed on Nov. 1, 1999, for A Golf Club Head With A Face Composed Of A Forged Material.
US Referenced Citations (20)
Foreign Referenced Citations (4)
Number |
Date |
Country |
05116557 |
Apr 1993 |
JP |
07216213 |
Aug 1995 |
JP |
09235312 |
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Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
09/431982 |
Nov 1999 |
US |
Child |
09/548314 |
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US |