Applicant hereby claims foreign priority benefits under U.S.C. §119 from Japanese Patent Application No. 2008-200672 filed on Aug. 4, 2008, the contents of which are incorporated by reference herein.
The present invention relates to a chemical liquid supplying apparatus which discharges chemical liquid such as photoresist liquid.
Before formation of circuit patterns onto a surface of a semiconductor wafer, a polishing processing is performed for flattening the surface of the semiconductor wafer, and when the polishing processing is being performed, polishing liquid is applied onto the surface. When the circuit patterns are formed on the surface after the polishing processing, photoresist or washing liquid is applied onto the surface. As a pump for supplying chemical liquid such as polishing or photoresist liquid to an applied substance, a tube pump having a flexible tube has been used.
The flexible tube is incorporated into a pump housing, thereby partitioning the pump housing into an inner pump chamber and an outer drive chamber. By supplying or exhausting an incompressible, indirect medium to or from the drive chamber, the flexible tube is intended to expand or contract radially and perform a pumping operation. A fixing method of the flexible tube to the pump housing includes a welding type as disclosed in Patent Document 1 (Japanese Patent Application Laid-Open Publication No. 2008-101510), in which both end portions of the flexible tube are deposited or welded to the pump housing, and a fastening type as disclosed in Patent Document 2 (Japanese Patent Application Laid-Open Publication No. 11-117872), in which both end portions of the flexible tube are sandwiched among the pump housing and adaptors fitted into the respective end portions of the flexible tube.
When the flexible tube starts to perform the pump operation, an elastically deformable portion of the flexible tube expands or contracts radially and, at this time, the elastically deformable portion becomes deformable longitudinally. Since the both end portions of the flexible tube are fixed to the pump housing, when the flexible tube performs the pump operation, an axial-directional center portion of the flexible tube is most deformed radially, whereby the maximum tension is generated in the flexible tube when the center portion is most crushed (pushed). This tension is exerted in a direction of pulling the both end portions of the flexible tube out of the housing.
To improve a yield of the semiconductor wafer, a high-speed supply of the chemical liquid to the semiconductor wafer has been demanded recently. Also, to downsize a chemical liquid supplying pump without changing a discharge amount of the chemical liquid, shortening length of the flexible tube has been demanded. To attain a high-speed operation and the downsizing of the chemical liquid supplying pump, it is required to make high a fixing strength and a seal property of the both end portions of the flexible tube with respect to the pump housing.
To make high the fixing strength of the both end portions of the flexible tube, the above-mentioned welding type is preferable. However, if this welding type is selected as a fixing method, it is required to make quality of a material of the pump housing identical to that of the flexible tube. For example, if the pump housing and the flexible tube are formed of fluorine resins, the welding type can be used. However, if the pump housing is made of metal instead of a fluorine resin, since metal cannot be welded to a fluorine resin, a tube pump of the welding type cannot be produced.
Meanwhile, in order to use the both end portions of the flexible tube as the fastening types, the both end portions are tapered, and the tapered end portions are intended to be sandwiched among the pump housing and the adaptors. If the flexible tube is made of a resin, a creeping phenomenon occurs in the resin, which results in a gradual decrease in the seal properties of the both end portions. The rubber-made flexible tube is more elastic than a resin, and so is better in seal property than a resin. However, when a tension is exerted on the rubber-made flexible tube during its pumping operation, the end portions sandwiched among the pump housing and the adaptors are made thin due to the tension. For this reason, there is the problem that the fastening type cannot be applied to the chemical liquid supplying pump in which the tensions exerted on the end portions tension become strong.
When the seal property of the flexible tube deteriorates, the incompressible, indirect medium in the drive chamber leaks outside, and external air flows in the drive chamber. Therefore, a correspondence relation between an expanding/contracting amount of the drive chamber and a discharging amount of the chemical liquid flowing from an interior of the flexible tube is lost, which results in deterioration of discharging accuracy of the chemical liquid. Also, if the end portions of the flexible tube are not tightly sandwiched among the pump housing and the adaptors, the flexible tube is offset and released from a fastening portion due to the tension during the pumping operation, which results in deterioration of the discharging accuracy of the chemical liquid. In addition thereto, partially exceeding crushes or folding lines are generated in the flexible tube, which results in deterioration of durability of the flexible tube.
An object of the present invention is to enhance discharging accuracy of chemical liquid in a chemical liquid supplying apparatus with a flexible tube.
Another object of the present invention is to enhance durability of the flexible tube.
A chemical liquid supplying apparatus according to the present invention comprises: a pump housing provided with a liquid inlet and a liquid outlet; a flexible tube incorporated into the pump housing, partitioning a pump chamber communicating with the liquid inlet and outlet, and partitioning a drive chamber in which an incompressible, indirect medium is enclosed between the flexible tube and the pump housing; driving means provided to the pump housing, and expanding and contracting the pump chamber via the incompressible, indirect medium; an outer seal member disposed in an inner surface of the pump housing so as to correspond to an end portion of the flexible tube; a fastening cylindrical body, outside which an inner seal member is provided and which is disposed in the end portion of the flexible tube; and a wedge sleeve inserted inside the fastening cylindrical body from an opening end of the pump housing under the condition that the flexible tube is incorporated into the pump housing and that the fastening cylindrical body is incorporated into the end portion, the wedge sleeve causing the fastening cylindrical body to be radially expanded so as to incline by being centered about an inner end of the fastening cylindrical body, and causing the inner and outer seal members to closely contact with the flexible tube.
The chemical liquid supplying apparatus according to the present invention is such that an outer concave-convex portion is formed in the inner surface of the pump housing so as to correspond to the end portion of the flexible tube, an inner concave-convex portion is formed in the fastening cylindrical body so as to correspond to the outer concave-convex portion, and a folding portion, which is folded by the outer and inner concave-convex portions when the wedge sleeve is inserted inside the fastening cylindrical body, is formed in the flexible tube.
A chemical liquid supplying apparatus according to the present invention comprises: a pump housing provided with a liquid inlet port and a liquid outlet; a flexible tube incorporated into the pump housing, partitioning a pump chamber communicating with the liquid inlet and outlet, and partitioning a drive chamber in which an incompressible, indirect medium is enclosed between the flexible tube and the pump housing; driving means provided to the pump housing, and expanding and contracting the pump chamber via the incompressible, indirect medium; an outer seal member disposed in a fitting hole, which is formed in an inner surface of the pump housing, so as to correspond to an end portion having a straight hole larger in diameter than an elastically deformable portion which is a center portion of the flexible tube, and a taper hole located between the elastically deformable portion and the straight hole; and a fastening cylindrical body having a straight outer circumferential surface corresponding to the straight hole and a taper outer circumferential surface corresponding to the taper hole, an outer circumferential surface of the fastening cylindrical body being provided with an inner seal member, and the fastening cylindrical body being disposed in the end portion of the flexible tube, wherein the flexible tube is fastened between the taper outer circumferential surface and the taper hole, and the straight outer circumferential surface is pushed to the straight hole so that the outer and inner seal members are caused to closely contact with the flexible tube.
The chemical liquid supplying apparatus according to the present invention is such that an outer concave-convex portion is formed in an inner circumferential surface of the pump housing so as to correspond to the end portion of the flexible tube, an inner concave-convex portion is formed in the fastening cylindrical body so as to correspond to the outer concave-convex portion, and a folding portion, which is folded by the outer and inner concave-convex portions, is formed in the flexible tube.
The chemical liquid supplying apparatus according to the present invention further comprises a wedge sleeve inserted inside the fastening cylindrical body from an opening end of the pump housing under the condition that the flexible tube is incorporated into the pump housing and that the fastening cylindrical body is incorporated into the end portion, wherein the wedge sleeve causes the fastening cylindrical body to be radially expanded so as to incline by being centered about an inner end of the taper surface, and causes the inner and outer seal members to closely contact with the flexible tube.
The chemical liquid supplying apparatus according to the present invention further comprises a wedge sleeve inserted inside the fastening cylindrical body from an opening end of the pump housing under the condition that the flexible tube is incorporated into the pump housing and that the fastening cylindrical body is incorporated into the end portion, wherein the wedge sleeve causes the fastening cylindrical body to be radially expanded so as to incline by being centered about an inner end of the taper surface, and forms, in the flexible tube, a folding portion that is folded by the outer and inner concave-convex portions. The chemical liquid supplying apparatus according to the present invention further comprises a check valve provided in the fastening cylindrical body.
According to the present invention, the outer surface of the end portion of the flexible tube is sealed by the outer seal member, and its inner surface is sealed by the inner seal member. Therefore, without welding the end portion of the flexible tube to the pump housing, a seal property is enhanced between the inner and outer surfaces of the end portion of the flexible tube, and a leakage of the chemical liquid or indirect medium can be prevented. Accordingly, both end portions of the flexible tube can adopt the fastening type, and the pump housing and the flexible tube can be manufactured using different materials. For example, the pump housing may be made of a metal material, and the flexible tube may be made of a resin material.
According to the present invention, under the condition that the flexible tube is incorporated into the pump housing and that the fastening cylindrical body is incorporated into the end portion of the flexible tube, the fastening cylindrical body is radially expanded by inserting the wedge sleeve inside the fastening cylindrical body which is incorporated into the end portion, and the outer and inner seal members are crushed and caused to closely contact with the end portion of the flexible tube, whereby the seal property can be enhanced. According to the present invention, the fastening cylindrical body is radially expanded by the wedge sleeve, and the folding portion is formed between the fastening cylindrical portion and the pump housing in the flexible tube, whereby the seal property of the end portion of the flexible tube can be enhanced.
According to the present invention, since the seal property of the flexible tube can be enhanced, durability of the flexible tube can be enhanced, and discharge accuracy can be also enhanced.
According to the present invention, since the check valve can be incorporated into the pump housing, the chemical liquid supplying apparatus can be downsized in comparison to a case where the check valve is disposed outside the pump housing. According to the present invention, since the end portion of the flexible tube is firmly fixed to the pump housing, even if a diameter of the flexible tube is set larger than its length, the flexible tube can be prevented from being offset and released from the fastening portion by the tension applied to the flexible tube during the pump operation. Therefore, the discharge accuracy can be enhanced, and the durability of the flexible tube can be improved.
Hereinafter, embodiments of the present invention will be described in detail based on the accompanying drawings.
This chemical liquid supplying apparatus 10 includes a metal-made pump housing 11 whose outline is a substantial rectangular parallelepiped shape. Side walls of the pump housing 11 are provided integrally with a cylinder portion 12, and the cylinder portion 12 protrudes laterally with respect to the pump housing 11. As shown in
As shown in
As shown in
The flexible tube 14, fastening cylindrical bodies 24a and 24b, and valve holders 25a and 25b are formed of fluorine resins which are materials not reacting with the chemical liquid 21 such as photoresist liquid. As such a fluorine resin, polytetrafluoroethylene (PTFE) or fluoroethylene perfluoro alkyl vinyl ether copolymer (PFA) has been used. However, the above materials can be variously selected according to a kind of the chemical liquid.
A pump chamber 27 inside and a drive chamber 28 outside the flexible tube 14 are partitioned by the flexible tube 14, and a portion of the flexible tube 14 located between the fastening cylindrical bodies 24a and 24b deforms radially elastically, thereby performing a pumping operation. The drive chamber 28 communicates with a cylinder hole 12a formed in the cylinder portion 12, and an incompressible, indirect medium 29 is enclosed inside the drive chamber 28 and the cylinder hole 12a. A piston 30 is mounted axially reciprocably in the cylinder hole 12a. When the piston is driven in a direction “A” as shown in
Meanwhile, when the piston 30 is driven in a direction “B” as shown in
Thus, the piston 30 serves as driving means for expanding/contracting the pump chamber 27 via the incompressible, indirect medium 29, and, to reciprocate axially the piston 30, as shown in
As shown in
As shown in
As shown in
As shown in
As shown in
Incidentally, by inverting a concave-convex relation between the outer concave-convex portion and the inner concave-convex portion, annular grooves serving as outer concave-convex portions may be formed in the inner circumferential surfaces of the straight holes 37a and 37b, and projection portions serving as inner concave-convex portions may be formed in the straight outer circumferential surfaces 43a and 43b.
As shown in
When the wedge sleeve 53b is inserted, a diameter of the fastening cylindrical body 24b is expansively changed by being centered about its inner-axial end in a direction of inclining radially outwards as shown by an arrow “D” in
After the wedge sleeve 53b is attached to the pump housing 11 in a manner as described above, as shown in
b have each shown the fastening cylindrical body 24b and the wedge sleeve 53b which are incorporated into the end portion 14b of the flexible tube 14 located on a liquid-outflow side. However, the same structure as the above-mentioned one is adopted also regarding the end portion 14a located on a liquid-inflow side opposite to the end portion 14b, wherein, as shown in
As shown in
If the straight sections 35a and 35b and the taper sections 36a and 36b are provided to the both end portions 14a and 14b similarly to the flexible tube 14 of the chemical liquid supplying apparatus 10 shown in
Thus, as shown in
As a modification of the chemical liquid supplying apparatus, there is a type in which the folding portions 49a and 49b are provided on an axial-directional outer side with respect to the outer seal members 42a and 42b. Further, as shown in
The present invention is not limited to the above embodiments, and can be variously altered and modified within a scope of not departing from the gist thereof. For example, driving means for expanding and contracting the pump chamber 27 is not limited to the piston 30, and a bellows or diaphragm may be used as the above means.
Number | Date | Country | Kind |
---|---|---|---|
2008-200672 | Aug 2008 | JP | national |