Claims
- 1. A method for producing 1,3-diglyceride oils, the method comprising mixing triglyceride containing oil with glycerol and a catalyst comprising an alkali metal salt or alkali earth metal salt of a mono-carboxylic acid or a di-carboxylic acid, or a mixture thereof, to achieve glycerolysis, wherein 1,3-diglyceride oil is produced.
- 2. The method of claim 1 wherein moisture is removed from said triglyceride containing oil and said glycerol prior to adding said catalyst.
- 3. The method of claim 2 wherein moisture is removed by use of vacuum, molecular sieve, or chemical compounds.
- 4. The method of claim 1 wherein the triglyceride containing oil is selected from a group consisting of soybean oil, canola oil, corn oil, cottonseed oil, sunflower oil, butter fat, cocoa butter, illipe fat, milk fat, shea fat, borneo tallow, lard, lanolin, beef tallow, mutton tallow, animal fats, coconut oil, hazlenut oil, linseed oil, olive oil, palm oil, palm kernel oil, palm stearin, palm olein, palm kernel olein, palm kernel stearin, peanut oil, rapeseed oil, rice bran oil, safflower oil, vegetable oils, marine oils, menhaden oil, cod-liver oil, sardine oil, herring oil, orange roughy oil, partial or fully hydrogenated or fractionated oil, and a blend of one or more thereof.
- 5. The method of claim 1 wherein the molar ratio of glycerol to triglycerides is 0.2:1 to 19:1.
- 6. The method of claim 1 wherein the molar ratio of glycerol to triglycerides is 1:1 to 9:1.
- 7. The method of claim 1 wherein the molar ratio of glycerol to triglycerides is 1.5:1 to 2.5:1.
- 8. The method of claim 1 wherein said catalyst is selected from a group consisting of a lithium, sodium, potassium, calcium, magnesium, or barium salt of a mono-carboxylic acid or a di-carboxylic acid or a mixture thereof.
- 9. The method of claim 8 wherein said catalyst is potassium acetate.
- 10. The method of claim 1 wherein said catalyst is present in concentrations in a range of 0.001% to 10% based on the weight of the oil in the mixture.
- 11. The method of claim 1 wherein said catalyst is present in concentrations in a range of 0.01% to 1.0% based on the weight of the oil in the mixture.
- 12. The method of claim 1 wherein said 1,3-diglyceride oil produced from said mixing has substantially no discoloration.
- 13. The method of claim 1 wherein said mixing is at a temperature between 170° C. to 280° C.
- 14. The method of claim 1 wherein said mixing is at a temperature between 190° C. to 240° C.
- 15. The method of claim 1 wherein said mixing step has a reaction time from 10 minutes to 8 hours.
- 16. The method of claim 1 wherein said mixing step has a reaction time from 20 minutes to 4 hours.
- 17. The method of claim 1 wherein said mixing is at a pressure between 0 to 500 psi.
- 18. The method of claim 17 further comprising sparging of inert gas into the mixture at said mixing step.
- 19. The method of claim 18 wherein said inert gas is selected from a group consisting of CO2, N2, Ar, Ne, and He.
- 20. The method of claim 1 wherein said mixing is under vacuum.
- 21. The method of claim 1 further comprising separating residual glycerol and monoglycerides from the 1,3-diglyceride oil produced.
- 22. The method of claim 21 wherein said separating of said residual glycerol and monoglycerides is by steam distillation and/or molecular distillation.
- 23. The method of claim 21 further comprising recycling said residual glycerol and monoglycerides back to the mixing step.
- 24. The method of claim 21 further comprising separating residual triglycerides from the 1,3-diglyceride oil produced.
- 25. The method of claim 24 wherein said separating of said residual triglycerides is by molecular distillation.
- 26. The method of claim 24 further comprising recycling said residual triglycerides back to the mixing step.
- 27. The method of claim 1 further comprising inactivating the catalyst.
- 28. The method of claim 27 wherein said inactivating of the catalyst is by neutralization with acids.
- 29. The method of claim 28 wherein said acid is phosphoric acid.
- 30. The method of claim 27 further comprising removing catalyst residue.
- 31. The method of claim 30 wherein said removing of catalyst residue is by filtration and/or centrifugation.
- 32. The method of claim 31 further comprising adsorbing said catalyst residue with an adsorbent.
- 33. The method of claim 32 wherein said adsorbent is silica hydrogel.
- 34. The method of claim 27 further comprising separating residual glycerol and monoglycerides from the 1,3-diglyceride oil produced.
- 35. The method of claim 34 wherein said separating of said residual glycerol and monoglycerides is by steam distillation and/or molecular distillation.
- 36. The method of claim 34 further comprising recycling said residual glycerol and monoglycerides back to the mixing step.
- 37. The method of claim 34 further comprising separating residual triglycerides from the 1,3-diglyceride oil produced.
- 38. The method of claim 37 wherein said separating of said residual triglycerides is by molecular distillation.
- 39. The method of claim 37 further comprising recycling said residual triglycerides back to the mixing step.
- 40. The method of claim 1 further comprising:
(a) inactivating the catalyst; (b) separating residual glycerol and removing catalyst residue from the 1,3-diglyceride oil produced; and (c) separating monoglycerides from the 1,3-diglyceride oil produced.
- 41. The method of claim 40 further comprising recycling said residual glycerol and monoglycerides back to the mixing step.
- 42. The method of claim 40 further comprising separating residual triglycerides from the 1,3-diglyceride oil produced.
- 43. The method of claim 42 further comprising recycling said residual triglycerides back to the mixing step.
- 44. The method of claim 1 wherein the 1,3-diglyceride oil produced is further winterized.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional Application No. 60/327,762, filed Oct. 3, 2001, the contents of which are fully incorporated by reference herein.
Provisional Applications (1)
|
Number |
Date |
Country |
|
60327762 |
Oct 2001 |
US |