Patent Application
20250053154
The present disclosure relates to methods, apparatuses, and systems for producing at least one chemical product associated with one or more environmental attribute(s) and for assigning at least one environmental attribute to at least one chemical product produced by a chemical production network.
In supply chains the environmental impact of each supply chain participants is of great interest. Transparency between the participants can aid collective reduction of environmental impacts to combat climate change. However, data sharing of environmental impact data is hindered by the lack of common data standards and the lack of trusted data platforms. In addition, the highly specific and centralized setup of data systems today makes exchange and sharing for collective action laborious. Hence, there is a need to develop metrices quantifying the environmental impact of produced products, to simplify data standards relating to environmental impact and to broadly enable a secure exchange of supply chain data relating to the environmental impact.
Disclosed is in one aspect a method for producing at least one chemical product associated with one or more environmental attribute(s), wherein the chemical product is produced by a chemical production network preferably including one or more production chain(s), entry point(s) to the chemical production network and/or exit point(s) from the chemical production network, the method comprising:
Disclosed is in one aspect a system for producing at least one chemical product associated with one or more environmental attribute(s), wherein the chemical product is produced by a chemical production network preferably including entry point(s) to the chemical production network, exit point(s) from the chemical production network and/or one or more production chain(s), the system comprising:
Disclosed is in another aspect a computer-implemented method for assigning at least one environmental attribute to at least one chemical product produced by a chemical production network, wherein the chemical product is produced by a chemical production network, preferably including one or more production chain(s), entry point(s) to the chemical production network and exit point(s) from the chemical production network, the method comprising:
Disclosed is in another aspect an apparatus for assigning at least one environmental attribute to at least one chemical product produced by a chemical production network, wherein the chemical product is produced by a chemical production network preferably including one or more production chain(s), entry points to the chemical production network and exit points from the chemical production network, the apparatus comprising:
In yet another aspect disclosed is a computer element, in particular a computer program product or a computer readable medium, with instructions, which when executed by one or more processor(s) are configured to carry out the steps of any of the methods disclosed herein. In yet another aspect disclosed is a computer element, in particular a computer program product or a computer readable medium, with instructions, which when executed by one or more processor(s) cause any of the apparatuses disclosed herein to perform any of the methods disclosed herein.
Disclosed is in yet another aspect the use of one or more chemical product(s) associated with one or more environmental attribute(s) as provided by any of the methods disclosed herein and/or produced by a chemical production network as provided by any of the methods disclosed herein to produce at least one discrete product or at least one end product associated with the one or more environmental attribute(s). The at least one discrete product or the at least one end product may be an intermediate or end product of a product supply chain. The at least one discrete product or the at least one end product may be based on one or more chemical product(s). The at least one discrete product or the at least one end product may be produced by discrete manufacturing. Disclosed is in yet another aspect a method for producing at least one discrete product or at least one end product associated with the one or more environmental attribute(s), wherein the chemical product associated with one or more environmental attribute(s) as provided by any of the methods disclosed herein and/or produced by a chemical production network as provided by any of the methods disclosed herein is provided and/or used to produce the at least one discrete product or at least one end product associated with the one or more environmental attribute(s).
Disclosed is in yet another aspect the use of the one or more environmental attribute(s) assigned to the chemical product identifier as provided by any of the methods disclosed herein to provide at least one discrete product identifier relating to at least one discrete product or at least one end product identifier relating at least discrete product or at least one end product to the one or more environmental attribute(s). Disclosed is in yet another aspect a method for providing at least one discrete product identifier relating at least one discrete product or at least one end product identifier associated with at least one end product to the one or more environmental attribute(s), wherein the one or more environmental attribute(s) assigned to the chemical product identifier as provided by any of the methods disclosed herein are provided and/or used to provide the at least one discrete product identifier relating at least one discrete product to the one or more environmental attribute(s) or at least one end product identifier relating at least one end product to the one or more environmental attribute(s).
Any disclosure and embodiments described herein relate to the methods, the apparatuses, the computer elements and uses lined out above or below and vice versa. The benefits provided by any of the embodiments and examples equally apply to all other embodiments and examples and vice versa.
Any steps presented herein can be performed in any order. The methods disclosed herein are not limited to a specific order of these steps. It is also not required that the different steps are performed at a certain place or in a certain computing node of a distributed system, i.e. each of the steps may be performed at different computing nodes using different equipment/data processing.
As used herein “determining” also includes “initiating or causing to determine”, “generating” also includes “initiating and/or causing to generate” and “providing” also includes “initiating or causing to determine, generate, select, send and/or receive”. “Initiating or causing to perform an action” includes any processing signal that triggers a computing node or device to perform the respective action.
The methods, apparatuses, systems, and computer elements disclosed herein provide an efficient way to track environmental attributes in chemical processing and to provide chemical products with positive environmental impact through the value chain. By using balancing accounts environmental attributes associated with input materials can be efficiently assigned to environmental attributes associated with chemical products produced by chemical productions networks. Specifically for chemical networks that produce more than one chemical product from more than one input material via interconnected, connected, and non-connected production chains, the use of balancing accounts allows to reliably allocate environmental attributes in line with the physical setup of the chemical production network. The use of balancing accounts further allows to decouple the complexity in material flow of chemical production networks while still allowing to assign environmental impact to each chemical product. This way the environmental impact of the produced chemical product can be determined in line with the physical set up of the chemical production network. Moreover, the environmental property of the chemical products produced in the chemical production network can be made transparent to customers further processing the chemical products. By providing a chemical product identifier associated with at least one environmental attribute the environmental attributes may even be adjusted to customer needs.
Assigning at least one environmental attribute associated with input material(s) to chemical product(s) may include the linking of an input material identifier or a chemical product identifier with the environmental attribute. The input material identifier or the chemical product identifier may be associated with the physical entity of the input material or the chemical product, respectively. This way the virtual identifier of a chemical product may be uniquely linked to the physical material. Such linking may include a physical or virtual link of identifiers uniquely associated with the physical material. For physical linking a tag or code may be physically connected to the chemical product, e.g., by printing a QR code on the packaging. For virtual linking different identifiers associated with the physical material may be linked. For example, an order number, a batch number, LOT number or a combination thereof may be linked.
The environmental attribute may be a digital asset associated with the input material or chemical product. The environmental attribute may digitally specify the environmental impact of the input material or the chemical product. The environmental attribute may relate to a renewable, a bio-based and/or a recycled content e.g., of the input material and/or chemical product. The environmental attribute may include a qualitative data point relating to the type of impact e.g., in view of the input material or the chemical product. The environmental attribute may specify a type such as recycled, renewable and/or bio-based. The qualitative data point may be converted to a quantitative measure such as balancing units. The environmental attribute may include a quantitate data point relating to the type of impact e.g., in view of the input material or the chemical product, recycled content, renewable content or bio-based content. The environmental attribute may specify recycled, renewable and/or bio-based content.
Environmental attribute(s) may refer to any property related to the environmental impact. Such property may be a property of input material(s) or chemical product(s). The environmental attribute may indicate an environmental performance of input material(s), the chemical production network and/or chemical product(s). The environmental attribute may be derived from properties of the input material(s), the chemical production network and/or the chemical product(s). The environmental attribute may be associated with the environmental impact of one or more material(s) at any stage during their lifecycle. The stages of the material or product lifecycle may include the stages of providing raw material, producing products, such as intermediate products or end products, using products, treating end-of-life products, recycling end-of-life products, disposing end-of-life products, reusing components from end-of-life products or any subset of stages. The environmental attribute may be tracked through any activity of one or more entities participating at any stage of the lifecycle of one or more material(s) or product(s). Environmental attributes associated with any activity of one or more entities participating at any stage of the lifecycle of one or more material(s) or product(s) may be accumulated or aggregated.
The environmental attribute may include one or more characteristic(s) that are attributable to environmental impact of the input material(s), chemical product(s), intermediate product(s) and/or end product(s). The environmental attribute may include environmental, technical, recyclability or circularity characteristics(s) associated with the environmental impact of the input material(s), chemical product(s), intermediate product(s) and/or end product(s).
Environmental characteristic(s) may specify or quantify ecological criteria associated with the environmental impact of input material(s), chemical product(s), intermediate product(s) and/or end product(s). Environmental characteristic(s) may for example include recycled content, bio-based content, renewable content or the like.
Technical characteristic(s) may specify or quantify product performance at least indirectly associated with the environmental impact. Technical characteristic(s) may for example include product composition data, bill of materials, product specification data, product component data, product safety data, application property data, application instructions or product quality data.
Chemical production networks may include multiple types of production processes for producing different chemical products from input materials. The chemical production network may include a complex production network producing multiple chemical products in multiple production or value chains. The production or value chain may include one or more process(es) configured to produce one chemical product or chemical product class from one or more input material(s). The chemical production network may include connected, interconnected and/or non-connected production chains. The chemical production network may produce from input materials multiple intermediates and from intermediates chemical products. Input material may enter the chemical production network at entry points. Chemical product may leave the production network at exit points.
The chemical production network may include identity preserving or segregated production chains. Identity preserving or segregated in this context may refer to the environmental attributes of the input materials being preserved or segregated in the production chains. Examples are renewable or recycled input materials used to produce the chemical product without fossil content. Further examples are fossil input materials used to produce chemical products with fossil content. Chemical production networks may include non-identity preserving or non-segregated production chains. Non-identity preserving or non-segregated in this context may refer to the input materials associated with environmental attributes being mixed. For example, non-identity preserving or non-segregated in this context may refer to input materials associated with environmental attributes being mixed with fossil input materials. Examples are fossil and renewable input materials mixed to produce the chemical product with fossil and renewable content.
The chemical production network may include multiple production steps per production chain. The production steps included in the chemical production network may be defined by the physical system boundary of the chemical production network. The system physical boundary may be defined by location or control over production processes. The system boundary may be defined by the site of the chemical production network. The system boundary may be defined by production processes controlled by one entity or multiple entities jointly. The system boundary may be defined by production or value chain with staggered production processes to an end product, which may be controlled by multiple entities separately. For example, the chemical production network may include a waste collection step, a waste sorting step, a recycling step such as chemical recycling through pyrolysis, a cracking step such as steam cracking, a separation step to separate outputs of one process step and further processing steps to convert such outputs to chemical products leaving the system boundary of the chemical production network. The entry points of the chemical production network may be marked by the entry of input materials to the chemical production network. The input materials entering the chemical production network may be used to produce one or more chemical products. The chemical products may leave the physical system boundary of the chemical production network. The exit points of the chemical production network may be marked by the exit of chemical products from the chemical production network.
The chemical production network may comprise one or more entry points at which input materials are provided to the chemical production network. Input material may include fossil material, non-fossil material or both. Fossil input material may include crude oil, natural gas, or coal. Non fossil input material may include renewable material, bio-based material, or recycled materials. Input material may include feedstock for a gasification plant, a steam cracker or synthesis gas plant. Input material may include synthesis gas produced from fossil feedstock, non-fossil feedstock or both. Input material may include for example pyrolysis oil from recycled waste, syngas produced from recycled waste, naphtha produced from bio-based material (bio-naphtha), methane from bio-based material (bio-methane), biogas produced from the decomposition of organic materials or combinations thereof. Input material may be provided to at least one gasification plant, steam cracker or synthesis gas plant, or any plant of the production chain for downstream products such as nitrogen, ammonia, methanol, ethylene, propylene, sulfur, or the like.
The balancing account may refer to a digital storage structure that stores data related to environmental attributes. The account may be associated with meta data identifying the account for balancing environmental attributes. The account may be associated with meta data identifying the environmental attributes and the environmental or balancing units allocated to the account. The account may be associated with meta data identifying the production chain the account is associated with. The account may be associated with meta data identifying the input or chemical product the account is associated with. The account may be part of a balancing system including multiple accounts. The account may hold environmental attributes for transaction. Environmental attributes may be allocated, added, deleted, withdrawn, or deducted from the account. The balancing account may by associated with environmental attribute(s) such as recycled, bio-based, renewable or combinations thereof. The balancing account may by associated with input material types such as pyrolysis oil, bio-naphtha, bio-methane, bio-gas or combinations thereof. The balancing account associated with the environmental attribute recycled may be further associated with waste-stream type such as mixed plastics waste, specific end product waste, e.g., tyers waste or foam waste, post-consumer waste, pre-consumer waste or combinations thereof. The balancing account may by associated with an allocation scheme such as segregated allocation, non-segregated allocation like book and claim, mass balance with free attribution, mass balance without free attribution or combinations thereof.
The chemical product may be produced by the chemical production network to which the input material(s) associated with one or more environmental attribute(s) were provided. The chemical product may be produced by a production chain of the chemical production network to which the input material(s) associated with one or more environmental attribute(s) were provided. The chemical product may be produced from the input material(s) associated with one or more environmental attribute(s).
In one embodiment the material data includes at least one input material identifier associated with the respective input material, at least one environmental attribute associated with the respective input material and an amount of input material provided to the entry point of the chemical production network. The input material identifier may be associated with the physical entity of the input material. This way the virtual identifier of the input material may be uniquely linked to the physical input material. Such linking may include a physical or virtual link of identifiers uniquely associated with the physical input material. For physical linking a tag or code may be physically connected to the material, e.g., by printing a QR code on the packaging. For virtual linking different identifiers associated with the physical material may be linked. For example, an order number, a batch number, LOT number or a combination thereof may be linked.
In another embodiment the environmental attribute relates to a bio-based, renewable and/or recycled content. Bio-based, renewable and/or recycled content may relate to the composition of the input material. For example, one or more constituent(s) of the input material may be renewable, bio-based and/or recycled. The input material may include any material that at least in part includes renewable, bio-based and/or recycled content. Additionally or alternatively, the input material may include any material that at least in part produced from renewable, bio-based and/or recycled content. The renewable, bio-based and/or recycled content may be physically and/or chemically traceable.
Renewable input material may include at least in part renewable content. Renewable content may be produced from natural resources that can be replenished. Renewable content may include content from food-based products, wood-based products, fiber-based products, or the like. Renewable input material includes bio-based input material. Bio-based input material may include at least in part bio-based content. Bio-based content may be produced from living or once-living organisms, produced from biomass and/or material that is biodegradable. Bio-based content may include materials produced from biomass such as starch crops like wheat or maize, sugar crops like beet or cane, perennial grasses or legumes, lignocellulosic crops like switchgrass, lignocellulosic residues like stover or straw, oil crops like palm or oilseed rape, aquatic biomass like algae or seaweeds.
Recycled input material may include at least in part recycled content. Recycled content may be produced from waste such as plastic waste or organic waste. Plastic waste may include sorted plastic waste composed of one type of polymers or mixed plastic waste composed of different types of polymers. The polymers may be composed of carbon and hydrogen in combination with other elements such as chlorine, fluorine, sulfur, and nitrogen. Plastics waste may contain polyethylene, polypropylene, polystyrene, and polyethylene terephthalate. Organic waste may be municipal or industrial organic waste including food waste such as exhausted food oils, papermill sludge, meat processing waste, brewery wastes, or textile mill fiber waste.
Input material may be associated with one or more environmental attribute(s). For example, input material from organic waste may be associated with the environmental attributes recycled and bio-based. Input material from organic waste may be bio-based and recycled input material. Further for example, input material from wooden waste may be associated with the environmental attributes recycled, bio-based and renewable. Input material from wooden waste may be bio-based, renewable and recycled input material.
In another embodiment the input material(s) associated with one or more environmental attribute(s) provided at an entry point(s) of the chemical production network include(s) recycled input material that at least in part include(s) recycled content and/or is at least in part produced from recycled content, renewable input material that at least in part include(s) renewable content and/or is at least in part produced from renewable content, bio-based input material that at least in part include(s) bio-based content and/or is at least in part produced from bio-based content, or combinations thereof.
In another embodiment the input material associated with one or more environmental attribute(s) provided to the entry point of the chemical production network includes recycled input materials including, but not limited to, recycled pyrolysis oil, recycled pyrolysis gas, recycled synthesis gas, recycled hydrogen, recycled naphtha, recycled methane, recycled ethane, recycled propane, recycled chemicals, or combinations thereof. Recycled chemicals may include, but may not be limited to, recycled ammonia, recycled methanol, recycled ethylene, recycled propylene, recycled benzene, recycled toluene, recycled xylene, or combinations thereof. In the context provided here recycled input material may include any material that at least in part includes recycled content and/or is at least in part produced from recycled content. The recycled content may be physically and/or chemically traceable.
In another embodiment the input material associated with one or more environmental attribute(s) provided to the entry point of the chemical production network includes renewable input materials including, but not limited to, renewable pyrolysis oil, renewable pyrolysis gas, renewable synthesis gas, renewable hydrogen, renewable naphtha, renewable methane, renewable ethane, renewable propane, renewable chemicals, or combinations thereof. Renewable chemicals may include, but may not be limited to, renewable ammonia, renewable methanol, renewable ethylene, renewable propylene, renewable benzene, renewable toluene, renewable xylene, or combinations thereof. In the context provided here renewable input material may include any material that at least in part includes renewable content and/or is at least in part produced from renewable content. The renewable content may be physically and/or chemically traceable.
In another embodiment the input material associated with one or more environmental attribute(s) provided to the entry point of the chemical production network includes bio-based input materials including, but not limited to, bio-based pyrolysis oil, bio-based pyrolysis gas, bio-based synthesis gas, bio-based hydrogen, bio-based naphtha, bio-based methane, bio-based ethane, bio-based propane, bio-based chemicals, bio-gas or combinations thereof. Bio-based chemicals may include, but may not be limited to, bio-based ammonia, bio-based methanol, bio-based ethylene, bio-based propylene, bio-based benzene, bio-based toluene, bio-based xylene, or combinations thereof. In the context provided here bio-based input material may include any material that at least in part includes bio-based content and/or is at least in part produced from bio-based content. The bio-based content may be physically and/or chemically traceable.
In another embodiment the input material identifier may be associated with an input material type, an environmental attribute type, a waste stream type, a biomass type, a renewable type, an allocation scheme, or combinations thereof. As one example, recycled pyrolysis oil produced from plastics waste may be provided to the chemical production network as input material. The input material identifier may be associated with the input material type pyrolysis oil, the environmental attribute type recycled, the waste stream type mixed plastics waste, specific end product waste, post-consumer waste or pre-consumer waste, and/or the allocation scheme non-segregated scheme such as mass balance. As another example, bio-based naphtha may be provided to the chemical production network as input material. The input material identifier may be associated with the input material type naphtha, the environmental attribute type bio-based, the biomass type palm oil and/or the allocation scheme non-segregated scheme such as mass balance. As another example, bio-based methane may be provided to the chemical production network as input material. The input material identifier may be associated with the input material type methane, the environmental attribute type bio-based, the biomass type waste from agriculture and/or the allocation scheme non-segregated scheme such as mass balance.
In another embodiment the chemical production network includes entry points for input material(s) and exit points for chemical product(s) produced by the chemical production network, wherein the entry points and the exit points mark the physical system boundary of the chemical production network. The allocation of at least one environmental attribute to the at least one balancing account associated with the respective environmental attribute may depend on the physical boundary. The assignment of at least one environmental attribute from the at least one balancing account associated with the respective environmental attribute to the at least one chemical product may depend on the physical boundary. The entry point may signify the feed to any plant of the chemical production network that enters the physical system boundary. The entry point may signify the feed to a gasification plant, a stream cracker, or a syngas plant. The entry point may signify the feed to a downstream plant in the production chain following the gasification plant, the stream cracker, or the syngas plant. The feed to one plant of the chemical production network that is provided by another plant of the chemical production network may not signify an entry point to the chemical production network. The exit point may signify the output of any plant of the chemical production network that leaves the physical system boundary. The exit point may signify the output from the gasification plant, the stream cracker, or the syngas plant. The exit point may signify the output from any plant in the production chain following the gasification plant, the stream cracker, or the syngas plant. The output from one plant of the chemical production network that is provided to another plant of the chemical production network may not signify one or more exit point(s) of the chemical production network. The assignment of at least one environmental attribute from the at least one balancing account associated with the respective environmental attribute to the at least one chemical product may solely depend on the physical boundary. The assignment may be independent of materials flows inside the chemical production network. The assignment may be abstracted from the material flows. The assignment may depend on the input material(s) associated with one or more environmental attribute(s) provided at entry point(s) and the chemical products associated with one or more environmental attribute(s) provided at exit point(s). The balance between the one or more environmental attribute(s) at entry point(s) and the one or more environmental attribute(s) at exit point(s) may be equal. This way an efficient tracking of the one or more environmental attribute(s) may be realized.
In another embodiment allocating one or more environmental attribute(s) to the balancing account includes converting the one or more environmental attribute(s) to one or more balancing unit(s). The one or more balancing unit(s) may be allocated to the at least one balancing account associated with the respective environmental attribute.
In another embodiment assigning at least one environmental attribute to the at least one chemical product includes converting the one or more balancing(s) to one or more environmental attributes(s). The one or more balancing unit(s) may be deallocated from at least one balancing account associated with the respective environmental attribute.
The conversion may relate to mass, weight, hydrogen atoms, carbon atoms, methane equivalents or any other suitable measure for quantifying the environmental impact of the environmental attribute. By using balancing unit(s) and conversion it can be ensured that environmental attributes of input materials are only used once for assignment to chemical products. This way double counting on input or output is avoided and the positive environmental impact can be reliable assigned to chemical products.
In another embodiment converting the one or more environmental attribute(s) to one or more balancing unit(s) is based on a conversion factor relating conventional input material(s) to input material(s) associated with one or more environmental attribute(s). In another embodiment converting the one or more environmental attribute(s) to one or more balancing unit(s) is based on a conversion factor relating the use of conventional input material(s) to the use of input material(s) associated with one or more environmental attribute(s). Conventional input material(s) may be fossil input materials. Input material(s) associated with one or more environmental attribute(s) may be non-fossil input material(s), such as bio-based and/or recycled input material(s). The conversion factor may relate to the difference between producing chemical products from conventional input material(s) and producing chemical products from input material(s) associated with one or more environmental attribute(s). The conversion factor may relate to differences in chemical and/or physical properties of conventional input material(s) and input material(s) associated with one or more environmental attribute(s).
In another embodiment converting the one or more environmental attribute(s) to one or more balancing unit(s) includes determining a feedstock equivalent, such as hydrogen or carbon feedstock equivalent, wherein the feedstock equivalent relates conventional input material(s) to input material(s) associated with one or more environmental attribute(s). In another embodiment converting the one or more environmental attribute(s) to one or more balancing unit(s) includes determining the feedstock equivalent, such as hydrogen or carbon feedstock equivalent, wherein the feedstock equivalent relates the use of conventional input material(s) to the use of input material(s) associated with one or more environmental attribute(s).
In another embodiment converting the one or more environmental attribute(s) to one or more balancing unit(s) relates to an amount of conventional input material(s) and an amount of input material(s) associated with one or more environmental attribute(s). Converting the one or more environmental attribute(s) to one or more balancing unit(s) may include deriving the balancing unit from an amount of conventional input material(s) and an amount of input material(s) associated with one or more environmental attribute(s). The conversion factor may be based on carbon feedstock equivalent, methane equivalent, mass equivalent, energy property equivalent or any other suitable measure quantifying the impact of using input material(s) associated with one or more environmental attribute(s). The conversion to balancing units may include the conversion of the input material amount in view of an energy property including material losses that occur during production of chemical product(s).
In another embodiment converting the one or more environmental attribute(s) to one or more balancing unit(s) relates to an energy property of conventional input material(s) and an energy property of input material(s) associated with one or more environmental attribute(s). Converting may include deriving the balancing unit from an energy property of conventional input material(s) and an energy property of input material(s) associated with one or more environmental attribute(s). For example, the energy property may be a lower or a higher heating value.
In another embodiment assigning at least one environmental attribute to the at least one chemical product includes providing a chemical product identifier associated with the produced chemical product and assigning the environmental attribute from the balancing account to the chemical product identifier. Assigning at least one environmental attribute associated with input material(s) to chemical product(s) may include the linking of the chemical product identifier with the environmental attribute. The chemical product identifier may be associated with the physical entity of the chemical product. This way the virtual identifier of a material may be uniquely linked to the physical material. Such linking may include a physical or virtual link of identifiers uniquely associated with the physical material. For physical linking a tag or code may be physically connected to the material, e.g., by printing a QR code on the packaging. For virtual linking different identifiers associated with the physical material may be linked. For example, an order number, a batch number, LOT number or a combination thereof may be linked.
For producing one or more chemical product(s) different input materials (feedstocks) may be provided as physical inputs from material providers or suppliers. The chemical products produced from the input materials may have one or more properties related to the environmental impact of the input materials, that may be signified by the environmental attributes.
The chemical production network may include multiple interlinked processing steps. The chemical production network may be an integrated chemical production network with connected or interconnected production chains. The chemical production network may include multiple different production chains that have at least one intermediate product in common. The chemical production network may include multiple stages of the chemical value chain. The chemical production network may include the producing, refining, processing and/or purification of gas or crude oil. The chemical production network may include a stream cracker, or a syngas plant connected to multiple production chains that output chemical products from the effluent of the steam cracker or syngas plants. The chemical production network may include multiple production chains that produce from one or more input material(s) chemical products that exit the chemical production network. The chemical production network may include multiple tiers of a chemical value chain. The chemical production network may include physically connected or interconnected supply chains and/or production sites. The production sites may be at the same location or at different locations. In the latter case, the production sites may be connected or interconnected by means of dedicated transportation systems such as pipelines, supply chain vehicles, like trucks, ships or other cargo transportation means.
The chemical production network may chemically convert input materials via chemical intermediates to one or more chemical product(s) that exit the chemical production network. The chemical production network may convert input material(s) by way of chemical conversion to one or more chemical product(s).
The input material(s) may be fed into the chemical production network at any entry point. The input material(s) may be fed into the chemical production network at the start of the chemical production network. Input materials may for example make up the feedstock of a steam cracker. The input material may include a bio-based, a recycled and/or a fossil input material(s) for the manufacture of chemical intermediates and chemical products.
The chemical production network may include multiple production steps. The production steps included in the chemical network may be defined by the system boundary of the chemical production network. The system boundary may be defined by location or control over production processes. The system boundary may be defined by the site of the chemical production network. The system boundary may be defined by production processes controlled by one entity or multiple entities jointly. The system boundary may be defined by value chain with staggered production processes to an end product, which may be controlled by multiple entities separately. The chemical production network may include a waste collection and sorting step, a recycling step such as pyrolysis, a cracking step such as steam cracking, a separation step to separate outputs of one process step and further processing steps to convert such outputs to a chemical product leaving the system boundary of the chemical production network.
The operating system of the chemical production network may monitor and/or control the chemical production network based on operating parameters of the different processes. One process step monitored and/or controlled may be the feed of input material(s) or the discharge of chemical products. Another process step monitored and/or controlled may the allocation of environmental attributes to chemical products produced via the chemical production network. Yet another process step monitored and/or controlled may be the registration of environmental attributes associated with input material(s) entering the system boundary of the chemical production network. Yet another process step monitored and/or controlled may be the management of environmental attributes associated with input material(s) and chemical product(s) of the chemical production network.
The operating system may be configured to access data related the inputs material(s), the process(es) and/or the chemical product(s) produced by the chemical production network. The operating system may be configured to convert a recycled, renewable, or bio-based content of the one or more input material(s) used in the chemical production network to balancing units. The operating system may be configured to allocate the balancing units to at least one balancing account associated with the recycled or bio-based content of the input materials. The operating system may be configured to allocate at least a part of the balancing units from the at least one balancing account to the at least one chemical product.
The operating system may be configured to handle balancing units related to the input and chemical product(s) produced by the chemical production network. In particular, the operating system may be configured to determine balancing units associated with the use of input materials impacting the environmental property/attributes of the chemical products produced by the chemical production network. Further in particular, the operating system may be configured to determine balancing units associated with the chemical product(s) and the environmental property of the chemical product(s). This way the operating system may be configured to allocate balancing units to balancing accounts or to deallocate balancing units from the balancing accounts. The balancing units may be viewed as a credit that may be deposited in an account or deducted from an account related to the input and chemical products of the chemical production network.
The operating system may be configured to register inbound environmental attributes, to assign outbound environmental attributes and to manage inbound allocation as well as outbound assignment.
The chemical production network may comprise a pyrolysis unit for pyrolysis of recycled waste. A waste stream may be fed to the pyrolysis unit. Waste stream may include plastics, rubber (including tires), textiles, wood, biowaste, modified celluloses, wet laid products, and any other material suitable for pyrolysis. Waste streams may be provided to pyrolysis unit, steam cracker unit or syngas plant. The waste stream may include a stream containing at least in part post-industrial, or post-consumer, or both post-industrial and post-consumer materials. A post-consumer material may be a material that has been used at least once for its intended application for any duration of time regardless of wear, or has been sold to an end use customer, or which is discarded by any person or entity other than a manufacturer or business engaged in the manufacture or sale of the material. A post-industrial material may be a material that has been created and has not been used for its intended application or has not been sold to the end use customer or discarded by a manufacturer or any other entity engaged in the sale of the material. Examples of post-industrial materials include rework, regrind, scrap, trim, out of specification materials, and finished materials transferred from a manufacturer to any downstream customer (e.g., manufacturer to wholesaler to distributor) but not yet used or sold to the end use customer. The waste stream may be isolated as one type of waste stream with specific waste material, or it may be a stream of mixed wastes.
Examples of plastics as a waste stream include high density polyethylene and copolymers thereof, low density polyethylene and copolymers thereof, polypropylene and copolymers thereof, other polyolefins, polystyrene, polyvinyl chloride (PVC), polyvinylidene chloride (PVDC), polyesters including polyethylene terephthalate, copolyesters and terephthalate copolyesters (e.g. containing residues of 2,2,4,4-tetramethyl-1,3-cyclobutanediol, CHDM cyclohexanedimethanol, neopentyl glycol monomers, propylene glycol), polyethylene terephthalate, polyamides, poly(methyl methacrylate), polytetrafluoroethylene, acrylonitrile butadiene styrene (ABS), polyurethanes, cellulosics and derivates thereof such as cellulose acetate, cellulose diacetate, cellulose triacetate, cellulose propionate, cellulose butyrate; regenerated cellulosics such as viscose and rayons, epoxy, polyamides, phenolic resins, polyacetal, polycarbonates, polyphenylene-based alloys, polypropylene and copolymers thereof, polystyrene, styrenic compounds, vinyl based compounds, styrene acrylonitrile, thermoplastic elastomers, and urea based polymers and melamine containing polymers.
The pyrolysis effluent exiting the pyrolysis unit may comprise pyrolysis oil, pyrolysis gas, and residual solids. The pyrolysis oil may be used as feedstock for a cracker unit or syngas plant. The pyrolysis oil may be fed to the cracker unit as recycled feedstock together with a non-recycle or conventional feedstock (e.g., naphtha, propane, ethane, and/or natural gasoline). In addition or alternatively to the recycled feedstock, bio-based feedstock may be fed to the cracker unit. For example, bio-naphtha may be produced through hydrogenation of bio-based material such palm oil and tallow and provided as feedstock to the cracker unit. In further embodiments pyrolysis wax, pyrolysis gas, pyrolysis char, or synthesis gas may be provided to the cracker unit as feedstock.
The cracker unit may include a steam cracker that breaks saturated hydrocarbons down into smaller, often unsaturated, hydrocarbons. Steam crackers are facilities in which fossil feedstock such as naphtha, liquefied petroleum gas (LPG), ethane, propane, or butane and/or non fossil feedstock is thermally cracked through the use of steam in steam cracking furnaces or electric furnaces to produce lighter hydrocarbons.
The output effluent of the cracker unit may be a recycled and/or bio-based content effluent containing light olefins, C4 products and heavy cracker products such C5, C6, C7, C8, C9, C10 products or mixtures. The recycled and/or bio-based content cracked effluent may be subjected to separation in a separation train. The recycled or bio-based content effluent can be separated in different fractions containing recycled or bio-based content from the recycled or bio-based content of the cracked effluent.
The light olefins fraction may include ethylene and propylene. Ethylene may be used to produce polyethylene, ethylene chloride and ethylene oxide. Polyethylene, ethylene chloride or ethylene oxide may be chemical intermediates used to produce chemical product(s) that exit the chemical production network. Polyethylene, ethylene chloride or ethylene oxide may be chemical product(s) that exit the chemical production network. Polyethylene, ethylene chloride or ethylene oxide may be used for producing packaging as end product, for plastic processing or for producing end products in construction and textile production. Propylene may be used to produce polypropylene, propylene oxide, acrylic acid, or other chemical derivatives. Propylene and its derivatives may be chemical intermediates used to produce chemical product(s) that exit the chemical production network. Propylene and its derivatives may be chemical product(s) that exit the chemical production network. Propylene and its derivatives may be used for producing packaging as end product, for producing furniture as end products or for producing end products in automotive production.
The C4 fraction may contain a gas mixture comprising C4 olefins from which butadiene and isobutene may be extracted. The residue, a mixture of butene and butanes, may be used as chemical intermediate for further production processes of the chemical production network. Butadiene and its derivatives may be chemical intermediates used to produce chemical product(s) that exit the chemical production network. Butadiene and its derivatives may be chemical product(s) that exit the chemical production network. Butadiene and its derivatives may be used for producing end products such as tires, papers, plastics, rubber, petroleum, lube, or perfumes. Isobutene (Isobutylene) and its derivatives may be chemical intermediates used to produce chemical product(s) that exit the chemical production network. Isobutene (Isobutylene) and its derivatives may be chemical product(s) that exit the chemical production network. Isobutene (Isobutylene) and its derivatives may be used for producing butyl rubber and for polyisobutylene for end products such as tires, papers, plastics, rubber, petroleum, lube, or perfumes.
The heavy cracker fraction may contain 5-12 hydrocarbon atoms (e.g., C5 non-aromatics, C7/C8 mixtures, C9). C5 non aromatics may be chemical intermediates used to produce further chemical intermediate(s) such as cyclopentane- and n/i pentane mixtures or chemical product(s) that exit the chemical production network. C9 fraction, not hydrogenated or hydrogenated, C7/8 mixtures or xylol-mixtures may be chemical intermediates used to produce further chemical intermediate(s) such as hydrocarbon resins, used as a blending component for premium gasoline or used for the production of benzene.
Residues like pyrolysis oil from ethylene production may be used as chemical intermediate for the production of carbon black, as an auxiliary material in the chemical industry, as a raw material for distillation of naphthalene and indene.
Based on the recycled and/or bio-based content of the cracked effluent, the fractions from the cracked effluent and any chemical products produced from any component of such effluent may contain recycled and/or bio-based content. For example, the light olefin fraction may contain recycled and/or bio-based content. Further for example, the ethylene or propylene fraction may contain recycled and/or bio-based content. Further for example chemical products produced from the ethylene or propylene fraction may contain recycled and/or bio-based content. This way the recycled and/or bio-based content may be contained in the produced chemical intermediates, chemical product(s), or end products. As shown in
In the examples shown in
In the context of this example a pyrolysis unit followed by a steam cracker unit is shown. This is not to be considered limiting. The concepts disclosed herein equally apply to equivalent chemical value/production chains such syngas plant-based value/production chains.
As illustrated in
Accounting principles for allocating the use of recycled or renewable content are for example defined in ISO 22095. Four different chain of custody models may be used: Identity preservation models, segregated models, mass balance models, or book and claim models.
Mass balance may include conversion factors to ensure the amount of input material is correlated with the amount of chemical product. The calculation may be made over a pre-defined or specified time period. Mass balance may be based on a balancing unit such as mass, energy, or carbon.
In identify preservation models or segregated approaches as illustrated in
The chemical production network may include multiple production chains with different allocation schemes. The system boundary of the chemical production network may be defined by the entry points to the chemical production network and the exit points from the chemical production network. The production chains may be defined by the chemical product(s) produced via such production chains. The production chain logic may be based on process data associated with process steps from input material(s) to chemical product(s). For each production chain an allocation scheme may be applicable or assign to.
As for example illustrated in
On input material(s) entering the chemical production network or the physical system boundary of the chemical production network the inbound registration or allocation takes place. In this context input materials signify any materials that enter the system boundary of the chemical production network and is used to produce chemical product(s) leaving the chemical production network. Such input material(s) may be associated with an input material identifier. Possible identifiers include decentral identifiers, input material specification(s), input material order number(s), input material LOT number(s), input material batch number(s), input material supplier specification(s) or combination thereof.
On entry of the input material(s) to the chemical production network, input material data may be provided. The input material data may include input material identifier(s), input material amount and/or one or more environmental attribute(s) associated with the input material(s).
Based on the input material data, in particular the input material amount and/or one or more environmental attribute(s) associated with the input material, balancing units may be determined by converting the input material amount to balancing units for the respective environmental attribute. The balancing unit(s) may relate to mass, weight, carbon atoms, hydrogen atoms, methane equivalents, energy property or any other suitable measure to quantify the environmental impact of the environmental attribute.
The balancing unit(s) may be allocated to a balancing account associated with the respective environmental attribute. This way the environmental attributes associated with input material(s) entering the chemical production network can be tracked or stored in an accounting system. An example of a virtual accounting system is shown in
For allocation the input material data may include respective metadata for the input material. Allocation rules may include instructions to allocate the environmental attribute(s) included in the input material data to the respective balancing account. In the inbound process such allocation rules may be used to allocate environmental attributes from the input material data to the virtual accounting system.
For example, the method for allocating balancing units may be associated with pyrolysis oil as input material to a complex chemical production network.
First the amount and type of waste stream may be provided to a computing interface configured to allocate the environmental attribute. The quantity and type of waste stream may be stored in connection with the pyrolysis plant(s) and pyrolysis oil produced by the plant. For instance, a pyrolysis oil producer may operate multiple plants and may track the amounts and type of waste streams fed to the plants. The waste may be provided to the pyrolysis plant separately according to type of waste or the waste may be mixed. Based on such tracking the quantity of pyrolysis oil and type of waste stream may be allocated to the produced pyrolysis oil.
The amount of pyrolysis oil and the type of waste stream may be provided to the operating system of a complex chemical production network. Based on the amount of pyrolysis oil balancing units may be generated. Such generation may include a conversion factor that takes account of the chemical difference between fossil-based input materials, such as naphtha and methane, and non-fossil input materials, such as pyrolysis oil. The conversion factor may relate to the lower heating value of the pyrolysis oil in relation the lower heating value of naphtha or methane. The conversion factor may include the ratio of the lower heating value of pyrolysis oil to naphtha or methane. This way the chemical difference between the fossil and the recycled input material can be taken into account.
The balancing units may be allocated to the respective balancing account(s). For example, the allocation rule may be associated with balancing account 1 of
As for example illustrated in
The chemical product(s) may be produced from input material(s) that entered the chemical production network. Chemical product data including the chemical product identifier may be provided. The chemical product data may further include input material data associated with the input materials used to produce the chemical product(s), process data associated with the production chain for producing the chemical products and/or data related to the chemical product data, such as a chemical product specification or a chemical product amount.
Based on the input material data environmental attributes associated with the input material(s) used to produce the chemical product may be determined. The input material data may specify the total amount of input material(s) that entered the production chain for producing the amount of chemical product(s). The input material data may further specify the environmental attributes available for the respective input material(s). From the total amount of input material(s), the number of balancing units for respective environmental attributes available for such input material(s) may be determined. This way the maximum number of balancing units for the respective environmental attribute attributable to the chemical product may be determined.
Based on the environmental attribute(s) attributable to the chemical product(s), the number of balancing units corresponding to the determined environmental attributes may be determined. The determined balancing units may be compared to balancing units stored in balancing account(s) for the respective environmental attribute(s).
If the balance of the respective balancing account(s) for the respective environmental attribute(s) is not sufficient, the environmental attribute(s) is rejected. If the balancing units are available, the balancing units are deducted from the respective balancing account(s) and the environmental attribute(s) are assigned to the chemical product.
An example of an accounting system is shown in
The one or more input material(s) may be provided at entry point(s) of the chemical production network. Material data related to the one or more input material(s) and respective environmental attributes may be provided to a computing interface configured for allocation and/or assignment of environmental attributes. The material data may be provided on, prior or after entry of the one or more input material(s) to the chemical production network. The material data may include the input material identifier associated with the respective input material(s) provided to the chemical production network. The input material identifier may be associated with the physical entity of the input material(s). This way the virtual identifier of the input material(s) may be uniquely linked to the physical input material(s). Such linking may include a physical or virtual link of identifiers uniquely associated with the physical input material(s). For physical linking a tag or code may be physically connected to the material, e.g., by printing a QR code on the packaging. For virtual linking different identifiers associated with the physical material may be linked. For example, an order number, a batch number, LOT number or a combination thereof may be linked. The material data may include at least one environmental attribute associated with the respective input material and an amount of input material provided to the entry point of the chemical production network.
The one or more environmental attribute(s) may be allocated to at least one balancing account associated with the respective environmental attribute. The balancing account may be associated with a digital storage structure that stores data related to environmental attributes. The account may be associated with metadata identifying the account. The account may be associated with metadata identifying the environmental attributes and the environmental or balancing units allocated to the account. The account may be associated with metadata identifying the production chain the account is associated with. The account may be associated with metadata identifying the input or chemical product the account is associated with. The account may be part of a virtual accounting system including multiple accounts. The account may hold environmental attributes for transaction. Environmental attributes may be allocated, added, deleted, withdrawn, deallocated, or deducted from the account. The balancing account as for instance illustrated in
The chemical product identifier associated with a chemical product produced by the chemical production network and provided at the exit point from the chemical production network may be provided. The chemical product identifier may be associated with the physical entity of the chemical product. This way the virtual identifier of the material may be uniquely linked to the physical material. Such linking may include a physical or virtual link of identifiers uniquely associated with the physical material. For physical linking a tag or code may be physically connected to the material, e.g., by printing a QR code on the packaging. For virtual linking different identifiers associated with the physical material may be linked. For example, an order number, a batch number, LOT number or a combination thereof may be linked.
At least one environmental attribute from the at least one balancing account associated with the respective environmental attribute may be assigned to the at least one chemical product identifier. This way the chemical product may be provided together with the digital asset of the environmental attribute and the positive environmental impact associated with the chemical product can be tracked through the value chain using such chemical product. The tracking may stretch as far as the end product produced from the chemical product, re-use of the end product or recycling of the end product.
The input materials such as pyrolysis oil, bio-naphtha or bio-gas may be provided to the chemical production network. The input materials may enter the system boundary of the chemical production network at the entry point, such as a such as a steam cracker or a syngas plant. The input materials may be used in the chemical production network to produce one or more chemical product(s) from the input materials. Chemical product(s) may be provided on exit points of the chemical production network. Chemical products may be MDI, TDI, PA6, EPS, PC, Polyols, Caprolactam, adipic acid, HMD, Polyamides.
On entry of the input material input material data may be provided via a network to the interface of the operating system. A data provider may be configured to provide material data related to the one or more input material(s) and respective environmental attributes to a computing interface configured to allocate the environmental attributes. The material data may be provided on, prior or after providing of the one or more input material(s) at entry points to the chemical production network. The input material identifier may be associated with the physical entity of the input material entering the chemical production network.
The data related to the input material identifier may include the environmental attribute(s) associated with the respective input material(s), the amount of input material and the certificate certifying the environmental attribute. The amount of input material may be a measured amount of input material fed to a plant or storage of the chemical production network for producing one or more chemical product(s) from the input material(s). The input material identifier associated with the respective input material, the environmental attribute(s) associated with the respective input material(s) and the amount of input material(s) provided to the chemical production network may be provided. Such data may be provided via a communication network on entry to the system boundary, or the data may be transferred from a computing system to the operating system.
An inbound allocator may be configured to convert and allocate the one or more environmental attribute(s) to at least one balancing account associated with the respective environmental attribute. For allocation the one or more environmental attribute(s) may be converted to balancing units and the balancing units may be allocated to the balancing account. The one or more balancing unit(s) may be allocated to the at least one balancing account associated with the respective environmental attribute. The conversion may be based on a conversion factor such as mass, weight, carbon atoms, hydrogen atoms, methane equivalents or any other suitable measure for quantifying the environmental impact of the environmental attribute. By using balancing unit(s) and conversion it can be ensured that environmental attributes of input materials are only used once for assignment to chemical products. This way double counting on input or output is avoided and the positive environmental impact can be reliable assigned to chemical products.
Recycled, renewable or bio-based content used in chemical production of one or more chemical product(s) may be converted to balancing units and allocated to balancing accounts to track such content. For conversion of recycled, renewable, or bio-based content, input material data associated with input material(s) and including environmental attribute(s) may be provided. The input material data may relate to input material impacting the environmental property of the chemical product(s) produced by the chemical production network such as recycled or bio-based input material(s). The input material data may relate to the amount of input material impacting the environmental property of the chemical product(s) produced by the chemical production network. The amount may be provided as absolute value e.g., in kt per specified time frame such as kt/a. The quantity may be provided as relative value e.g., in % of the input material(s).
The input material data may relate to an energy value of the input material impacting at least one environmental property of the chemical production network or the energy value may be provided via a data base. The input material data may indicate an availability of input material impacting at least one environmental property of the chemical products produced by the chemical production. As an example, the input material data may include:
The one or more environmental attribute(s) may be converted to one or more balancing unit(s). In the example above, the environmental attribute associated with the input material 1 may be bio-based and the environmental attribute associated with input material 2 may be recycled. The conversion of the environmental attribute to balancing units may be based on the conversion factor relating conventional input material(s) to input material(s) associated with one or more environmental attribute(s). In the example above, the conversion factor may relate conventional naphtha based to bio naphtha or pyrolysis oil. The conversion factor may relate to the use of conventional input material(s) to the use of input material(s) associated with one or more environmental attribute(s) e.g., via mass or energy property. The conversion factor may hence take into account the difference between producing chemical products from conventional input material(s) and producing chemical products from non-conventional input material(s) or producing chemical products from a mix of conventional and non-conventional input materials. The conversion factor may relate to differences in chemical and/or physical properties of conventional and non-conventional input material(s).
In chemical production networks multiple value chains may be linked. Additionally different input materials impacting the environmental property of chemical products produced by the chemical production network may be used. Owing to the processing of chemicals in continuous or semi-continuous production and the complexity of chemical production networks, traceability of the input materials through the network may be hampered. In such scenarios an equivalent amount of input materials impacting the environmental property of chemical products produced by the chemical production network may be allocated to the balancing account and assigned to one or more chemical product(s) of the chemical production network. This way certain input materials associated with at least one environmental attribute may replace an equivalent amount of fossil input materials and may be allocated to the virtual account or assigned to one or more chemical product(s). The environmental attributes may hence be decoupled from the physical material flow inside the chemical production network. Decoupling may be based on the mass balance model in that the equivalent amount assigned to the one or more chemical product(s) may not exceed the equivalent amount provided by input materials. If an equivalent amount has been allocated to the virtual account of one environmental attribute type, it may not be allocated a second time to another virtual account of the one environmental attribute type. Environmental attribute types may be recycled, bio-based, renewable or the like.
The most common examples of input materials impacting at least one environmental property of chemical products produced from such input materials are recycled, renewable or bio-based input materials. These may be used as feedstock for a cracker such as a steam cracker that breaks saturated hydrocarbons down into smaller, often unsaturated, hydrocarbons for producing the lighter alkenes such as olefins, including ethene (or ethylene) and propene (or propylene).
Recycled, renewable or bio-based input materials may have the same chemical properties as their fossil counterparts. They may be totally interchangeable and the input material quantities of e.g., naphtha or natural gas, may be substituted with the quantities of input materials associated with environmental attribute types. For instance, Naphtha is commonly cited with a lower heating value (LHV) of about 44.3 MJ/kg and bio-naphtha is commonly cited with a similar LHV. In such scenario the energy based balancing unit may be about 1, meaning one unit naphtha corresponds to one unit bio-naphtha. The equivalent amount of input materials associated with the environmental attribute may be allocated in one-to-one correspondence.
However, some recycled, renewable, or bio-based input materials may have different carbon content, energetic value, or other chemical properties different to the fossil feedstocks to be replaced. This may lead to higher or lower requirements for recycled, renewable or bio-based input materials compared to the quantities of fossil feedstocks. In such situations, equivalent quantities of recycled, renewable, or bio-based input materials may not adhere to a one-to-one correspondence. For instance, a conversion factor based on the lower heating value (LHV) of fossil and bio-feedstocks as an approximation of the chemical properties may be used. Bio-methane is commonly cited with an LHV of 50 MJ/kg. In such scenario the balancing unit may be about 0.88, meaning one unit naphtha corresponds to 0.88 unit bio-naphtha. Hence the equivalent amount of input material(s) associated with at least one environmental property may be allocated according to the conversion factor of 0.88 in this scenario.
Different approaches exist to determine the conversion factor from conventional input material unit to balancing unit or equivalent assignable to one or more chemical products from chemical production. Conversion may depend on
By way of balancing units, the environmental attribute associated with the input material may be allocated to the balancing account associated with the respective environmental attribute. For allocation, allocation rules mapping the environmental attribute to the balancing account may be provided. The allocation rules may depend on the input material type and the environmental attribute type. The allocation rule may be linked to metadata relating to input material type and environmental attribute type. Similarly, the balancing account may be linked to metadata relating to input material type and environmental attribute type. Based on the input material type and the environmental attribute type, the balancing account the respective metadata may be matched, and the input material account may be selected for allocation.
The balancing units may be allocated to the selected balancing account. For example, the allocation rule may be associated with the account for pyrolysis oil. On production of the chemical products corresponding balancing units may be assigned to the chemical products. The allocation rule may specify the assignment of balancing units to the chemical product.
Similar to
Similar to
An identifier provider may be configured to provide the chemical product identifier associated with a chemical product produced by the chemical production network and provided at the exit point from the chemical production network. The chemical product(s) may be any chemical product produced by the chemical network.
An outbound assigner may be configured to assign at least one environmental attribute from the at least one balancing account associated with the respective environmental attribute to the at least one chemical product identifier. One or more environmental attribute(s) may be assigned to the at least one chemical product. Assignment may include converting the one or more balancing unit(s) to one or more environmental attribute(s), wherein the one or more balancing unit(s) are de-allocated from the at least one balancing account associated with the respective environmental attribute.
Assigning at least one environmental attribute to the at least one chemical product may include converting the one or more balancing unit(s) to one or more environmental attributes(s), wherein the one or more balancing unit(s) are deallocated from at least one balancing account associated with the respective environmental attribute. Assigning at least one environmental attribute to the at least one chemical product may include providing a chemical product identifier associated with the produced chemical product and allocating the environmental attribute to the chemical product. Assigning at least one environmental attribute associated with input material(s) to chemical product(s) may include the linking of the chemical product identifier with the environmental attribute. The chemical product identifier may be associated with the physical entity of the chemical product. This way the virtual identifier of a material may be uniquely linked to the physical material. Such linking may include a physical or virtual link of identifiers uniquely associated with the physical material. For physical linking a tag or code may be physically connected to the material, e.g., by printing a QR code on the packaging. For virtual linking different identifiers associated with the physical material may be linked. For example, an order number, a batch number, LOT number or a combination thereof may be linked.
For illustration purposes and to further explain the methods shown in
The chemical production network may include multiple production chains with one or more intermediate stage. The production chains may have one common starting point as for example provided by the steam cracker. The cracker feedstock may comprise fossil and non-fossil input materials. The fossil input materials may comprise gaseous or liquid hydrocarbon containing feedstock such as naphtha and/or low-pressure gas or ethane. The non-fossil input materials may comprise bio-based and/or recycled feedstock.
In steam cracking the feedstock is diluted with steam and heated in a furnace to reaction temperatures between 500-1000° C. After the cracking, the gas is quenched to stop the reaction in a transfer line exchanger. The cracker products produced in the reaction depend on the composition of the feed, on the hydrocarbon to steam ratio and on the cracking temperature and furnace residence time. In the example shown in
The cracker products may be provided to the exit point of the chemical production network. The cracker products may in such embodiment be chemical products. The environmental attributes of the recycled or bio-based input materials may be assigned to such chemical products.
The chemical production network may include one or more production chain(s) that further process or chemically convert the cracker intermediates. The cracker intermediates may be further processed or chemically converted by one or more production chain(s) inside the chemical production network. The cracker intermediates may be processed to downstream products. The downstream products may be provided to the exit point of the chemical production network. The downstream products may hence be chemical products. The environmental attributes of the recycled or bio-based input materials may be assigned to such chemical products. The cracker intermediates may be processed via one or more downstream intermediates to chemical products. The environmental attributes of the recycled or bio-based input materials may be assigned to such chemical products. Chemical products may include polymers, specialty chemicals, consumer chemicals, solvents, pharmaceuticals, or the like.
For illustration purposes and to further explain the methods for allocating environmental attributes to balancing accounts and assigning environmental attributes to chemical products as described in the context of
Based on the non-limiting example of
On providing these input materials to the steam cracker, the input materials enter the chemical production network. The environmental attributes of the recycled and bio-based input materials may be provided to the computer interface configured to convert such attributes to balancing units and to allocate the balancing units to respective balancing accounts. In the simplest example, the balancing units (BUs) may correspond to the amounts of the respective materials. In the example, the environmental attribute pyrolysis oil from recycled mixed plastics waste may correspond to 3 BUs and the environmental attribute bio-naphtha from bio-based food waste may correspond to 5 BUs. In this example a simplified weight-based approach is used for illustrative purposes only. Other approaches may be based on energy, atom counting such as carbon atoms, molecule counting such as methane, or include losses that occur in production.
In more elaborate embodiments the balancing units may be determined based on a more complex conversion factor taking chemical and/or physical differences between input materials and their associated yield into account. The conversion factor may quantify the differences in chemical and/or physical properties of replacing fossil input material(s) by non-fossil input material(s). The conversion factor may relate the use of conventional input material(s) to the use of input material(s) associated with one or more environmental attribute(s). The conversion factor may depend on carbon atoms, methane molecules, energy properties, process properties or any other suitable factors for quantifying the environmental impact of the environmental attribute. For instance, the lower or higher heating value (LHV, HHV) of the fossil and the non-fossil input material may be taken into account. Further for instance, material losses that occur in the processing of the fossil or the non-fossil input material may be taken into account. Further for instance, exempted steam cracker products, intermediates or production chains may be taken into account. Further for instance, only pre-selected production chains may be taken into account. This way the environmental impact of the non-fossil input materials may be quantified with reference to fossil input materials.
The steam cracker may produce cracker products, which may be further processed and chemically converted. In the illustrative example, 20 kg ethylene as cracker product, 30 kg polyamide and 50 kg polystyrene may be provided to the exit point of the chemical production network. Since for the production of such products 3 kg recycled and 5 kg bio-based input materials were used, the environmental attributes allocated in BUs to the respective balancing accounts can be assigned to such products. For instance, 3 BUs recycled may be assigned to Polyamide, which corresponds to 10% recycled content, and 5 BUs bio-based may be assigned to Polystyrene, which corresponds to 10% bio-based content.
For illustration purposes and to further explain the methods for allocating environmental attributes to balancing accounts as described in the context of
Based on the non-limiting example of
For allocation the balancing system may be provided. The balancing system may include balancing accounts associated with metadata relating to environmental attribute, input material type, waste stream type, biomass type, and balancing units. As for example shown in
For allocation of the 3 BUs and the 5 BUs the metadata of the balancing accounts may be matched with the metadata associated with such BUs. The BU metadata may be provided from the input material data. Once a match in metadata is found the respective BUs are allocated to the matched account. Hence in the example, the 3 BUs pyrolysis oil from recycled mixed plastics waste may be allocated to account BU recycled 2 and the 5 BUs bio-naphtha from bio-based vegetable oil may be allocated to account BU bio 1.
The balancing system may be based on balancing accounts with static or dynamic meta data. For instance, if metadata provided via the environmental attribute associated with the input material does not correspond to any metadata of balancing accounts provided, a new account associated with such metadata may be provided. Alternatively or additionally, the environmental attribute may be allocated to the account associated with the greatest match in metadata. Here greatest may refer to the maximal number of matching meta data points, in particular account metadata points matching at least in part with environmental attribute metadata points. For example, the environmental attribute may provide more metadata than any balancing account. In such a scenario the account with metadata points matching at least in part with metadata points of the environmental attribute may be selected for allocation.
The metadata structure shown in
The metadata structures shown in
a-c are only examples based on metadata attached to the virtual accounting system or the balancing accounts. Other options to realize such a data structure exist. For example, the balancing system and the balancing accounts may be fully abstracted and each BU entering the system may have its own metadata.
The example illustrates two tiers and an original equipment manufacturer. Tier 1 may be a chemical producer operating the chemical production network. The chemical production network may be associated with a system boundary. The system boundary may signify the physical boundary of the chemical production network. The input material(s) entering the chemical production network at any stage of the production network, or the system boundary of the chemical production network may signify entry points to the chemical production network. On entry of input material(s) associated with one or more environmental attributes the environmental attribute(s) may be decoupled from the physical material flow of the input material(s) through the chemical production network. Such separation of the physical input material and the virtual environmental attribute may be provided by the method for registering at least one input material associated with at least one environmental attribute as described herein and as for example illustrated in
The chemical product(s) associated with at least one environmental attribute as produced by the chemical production network may be provided to the next tier. In the illustrated example tier 2 may be a production network producing discrete products from chemical product(s) or chemical products. Discrete products may be any products associated with distinct physical units. Discrete manufacturing in contrast to process manufacturing use such discrete products to assemble other discrete products. Chemical production in contrast uses process manufacturing where input material(s) are mixed and chemically converted to chemical output product(s). Such output product(s) are chemical product(s) that may be transferred in discrete units, such as containers or wreath. The chemical product(s) are such are however no discrete product(s). The chemical to discrete production network may be associated with a system boundary as described above. Similar to the chemical production network the chemical to discrete production network may on inbound register input material(s) associated with at least one environmental attribute, which may be the chemical product(s) of the chemical production network as described herein or illustrated in
The discrete product(s) associated with at least one environmental attribute as produced by the chemical to discrete production network may be provided to an original equipment manufacturer producing end products. As described herein and in the context of
The one or more environmental attribute(s) assigned to the chemical product identifier may be used to provide at least one discrete product identifier relating at least one discrete product or at least one end product identifier specifying at least one end product of a product supply chain to the one or more environmental attribute(s). The chemical product associated with one or more environmental attribute(s) may be used to produce at least one discrete product or at least one end product of a product supply chain associated with the one or more environmental attribute(s).
This way the environmental attributes associated with any input material(s) may be tracked through the value chain up to the end product. The methods, apparatuses and systems described herein enable transparency from early stages of the value chain on chemical product level to end stage of the value chain on end product level. Through linking of physical material and environmental attribute environmentally friendly products and more sustainable production can be made transparent and tracked.
| Number | Date | Country | Kind |
|---|---|---|---|
| 21216268.9 | Dec 2021 | EP | regional |
| 21216269.7 | Dec 2021 | EP | regional |
| 21216270.5 | Dec 2021 | EP | regional |
| 21216271.3 | Dec 2021 | EP | regional |
| 21216286.1 | Dec 2021 | EP | regional |
| 21216292.9 | Dec 2021 | EP | regional |
| 21216326.5 | Dec 2021 | EP | regional |
| 21216327.3 | Dec 2021 | EP | regional |
| 21216333.1 | Dec 2021 | EP | regional |
| 22166573.0 | Apr 2022 | EP | regional |
| 22167945.9 | Apr 2022 | EP | regional |
| 22172609.4 | May 2022 | EP | regional |
| 22172611.0 | May 2022 | EP | regional |
| 22172615.1 | May 2022 | EP | regional |
| 22172619.3 | May 2022 | EP | regional |
| 22211421.7 | May 2022 | EP | regional |
| 22194793.0 | Sep 2022 | EP | regional |
| 22194800.3 | Sep 2022 | EP | regional |
| 22194808.6 | Sep 2022 | EP | regional |
| 22194815.1 | Sep 2022 | EP | regional |
| 22194818.5 | Sep 2022 | EP | regional |
| 22172617.7 | Oct 2022 | EP | regional |
| 22201672.7 | Oct 2022 | EP | regional |
| 22202183.4 | Oct 2022 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2022/086719 | 12/19/2022 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 63416091 | Oct 2022 | US |
