The present application claims priority from Japanese application JP 2004-303227 filed on Oct. 18, 2004, the content of which is hereby incorporated by reference into this application.
The present invention relates to a chemical reaction device and a chemical reaction apparatus, and more particularly to a chemical reaction device and a chemical reaction apparatus characterized by a liquid movement method.
As a technique of bead array, there is JP-A No. 243997/1999, but it describes only the basic technique, and does not describe a liquid movement method for performing a hybridization reaction. An example in which a syringe pump is used in order to perform one-way and transverse liquid movement to the bead array from the outside has been described in Nucleic Acids Research, Vol. 30, No. 16, e87(2002) and Analytical Chemistry, Vol. 75, No. 13, 3079-3085 (2003).
Even for a general microfluid device, when liquid movement is performed from the outside as in the case with the bead array, there have been many examples in which a syringe pump is used. As an example in which a liquid movement mechanism is provided within the microfluid device, there are a micropump using a diaphragm, a micropump for generating gas by electrolizing water, a micropump for using an electro-osmotic flow, and the like. As an example between both, an example in which a microfluid device is rotated from the outside to perform liquid movement by a centrifugal force has been described in U.S. Pat. No. 6,653,625. In this example, solution is moved at least in a part of a fine flow path using the centrifugal force. Also, in U.S. Pat. No. 6,717,136, there has been described a disk provided with a plurality of fine flow paths radially around the rotating shaft. In any of these cases, the structure is arranged such that a direction of the flow path is fixed toward the direction of the centrifugal force, and that solution is moved in one direction through a part of the flow path only once. In other words, changing a direction of the flow path or transverse liquid movement has not been supposed.
In a method for performing liquid movement by coming into contact with liquid, which becomes a sample, from the outside like a syringe pump, when the sample is changed, its ingredient interferes or becomes turbid, whereby a problem of contamination easily occurs; When analyzing particularly biomolecule using a chemical reaction device and a chemical analysis device (hereinafter, generically referred to as chemical reaction device) including the bead array, contamination impairs precision and reliability of the result, and becomes a serious problem. Also, particularly, in liquid movement by the syringe pump, when moving liquid of plural types, mixing is frequently prevented by setting an air gap in the course, but evolution of air bubbles resulting from the air gap easily occurs to hinder stability of a chemical reaction. Similarly, in transverse liquid movement by the syringe pump, since a process of drawing the piston of the syringe is caused, a negative pressure of the atmospheric pressure or less is applied on the solution, and gas that has been solved in the solution easily develops into air bubbles. These air bubbles also hinder stability and reproducibility of the chemical reaction.
The microfluid device having a liquid movement mechanism within has a problem that it is expensive because it uses a special bulb, valve or electrode. Particularly, in order to enable transverse liquid movement, complicated structure becomes necessary. The microfluid device which uses a liquid movement method using a centrifugal force due to rotation has a problem that the liquid passes through a reaction portion only once because the centrifugal force works only in one direction of the device. In the chemical reaction device including the bead array, it is possible to raise the reaction efficiency by circulating the same solution in the reaction portion within the device plural numbers of times, and for this reason, transverse liquid movement is performed, but in a microfluid device using the liquid movement method using this centrifugal force, transverse liquid movement was impossible.
It is an object of the present invention to provide a chemical reaction device and a chemical reaction apparatus capable of transverses liquid movement in simple structure and at low cost without causing contamination and air bubbles.
In a chemical reaction apparatus and a chemical analysis apparatus (hereinafter, generically referred to as chemical reaction apparatus) which use a chemical reaction device including the bead array, there is set a mechanism for supporting the device in any other position than a center of a turntable which can be rotated, and for reversing a direction of the device independently of the turntable. By using this method, it is possible to repeatedly flow the same liquid through the flow path by reversing a direction of the device even after the liquid has been flowed through the flow path within the device once by the centrifugal force due to rotation.
According to the present invention, the same liquid can be repeatedly flowed through a flow path of the chemical reaction device. Since the apparatus does not come into direct contact with the liquid concerning liquid movement, the apparatus under dry environment can be realized, and even if the ingredient of the liquid may be changed, the respective liquid will not interfere with, but if the device is used only once and then is thrown away, it will become possible to completely prevent contamination. Also, by realizing transverses liquid movement due to pressurization of the centrifugal force, it is possible to provide a liquid movement method having high reproducibility without deteriorating the efficiency of chemical reaction. Also, since transverses liquid movement can be performed without any special bulb, valve or electrode, it is possible to provide a chemical reaction apparatus using a chemical reaction device including bead array which can be manufactured simply at low cost.
FIGS. 2(1)A and 2(1)B are schematic views showing a chemical reaction device to be used for the example of the present invention;
FIGS. 2(2)A to 2(2)D are schematic views showing a chemical reaction device to be used for the example of the present invention;
FIGS. 3(1)A to 3(1)C are schematic views showing a liquid movement procedure according to the example of the present invention;
FIGS. 3(2)D to 3(2)F are schematic views showing a liquid movement procedure according to the example of the present invention;
Hereinafter, with reference to the drawings, the description will be made of embodiments of the present invention.
FIGS. 2(1)A and 2(1)B are enlarged schematic views showing the bead array device,
The mold for taking the die to be used here can be fabricated using a photolithography technique in which a mask has been used for a resist flatly coated like a method described in, for example, Electrophoresis, 22, 328 to 333 (2001). In order to arrange the bead 113 on a flow path 112 portion after the upper portion 110 of the device is stuck on the lower portion 111 of the device, it can be performed using capillary vacuum tweezers as described in, for example, Analytical Chemistry, 75(13), 3250 to 3255 (2003). On the bead 113, DNA or antibody is fixed as a probe in advance, and when the liquid is passing through in the vicinity of the bead 113 arranged on the flow path 112, it is arranged in advance such that the nucleic acid and antigen in the liquid are caught. The nucleic acid and antigen thus caught can be measured by fluorescent measurement, and amounts of the nucleic acid and antigen in the liquid can be known from the fluorescence intensity obtained by measuring. As regards structure of the bead array in which the beads 113 have been arranged within the flow path 112, there has been detailed description in JP-A No. 243997/1999, and any structure may be adopted. As a feature of this bead array device 102, it has been described in Analytical Chemistry, 75(13), 3079-3085 (2003) that the efficiency of reaction on a solid-liquid interface is raised by transversely moving the liquid a number of times.
Although in the present example, there has been described an example in which the bead array device has been used, another chemical reaction device can be also used as a matter of course. Such a chemical reaction device as shown in, for example, FIGS. 2(2) A to 2(2)D, can be used. In FIGS. 2(2)A to 2(2)B,
FIGS. 2(2)C and 2(2)D are enlarged schematic views for one portion of the flow path 153 which serves as the chemical reaction portion and measuring portion shown in FIGS. 2(2)A and 2(2)B, and
FIGS. 3(1)A to C and FIGS. 3(2)D to F are schematic views illustrating a procedure of liquid movement according to a first example of the present invention, showing an enlarged view and an entire bird's-eye view of the bead array device 102 together which is a chemical reaction device.
First, as shown in
Next, in order to perform transverse liquid movement, the bead array device 102 is reversed as shown in
Since when passing through in the vicinity of the surface of the bead 113, the nucleic acid and antigen in the liquid are caught by DNA and an antibody as a fixed probe, the liquid is moved transversely through the flow path 112, whereby an efficiency of the reaction between the nucleic acid and antigen in the liquid and the probe on the surface of the bead 113 can be raised. Also, when washing with the liquid, washing can be also performed effectively likewise. Since there is no possibility that an external apparatus or external piping comes into direct contact with the liquid during these operations, it is possible to realize a liquid movement method of the chemical reaction device or the chemical reaction apparatus, which is quite free from any contamination occurring.
Also, in a liquid movement method according to the present example, since there does not exist any air gap which is frequently used when a conventional syringe pump is used, no air bubbles resulting from the air gap evolve. Also, since the liquid is moved only by pressurization due to the centrifugal force and there exists no process for generating any negative pressure, there is no possibility that a negative pressure of the atmospheric pressure or less is applied to the solution and gas that has been solved into the solution develops into air bubbles. In the conventional method, these air bubbles stick to a surface on which molecules relating to the reaction have been fixed, for example, the surface of the bead to thereby deteriorate the efficiency of the chemical reaction and to exert an adverse effect on the reproducibility. According to a liquid movement method of the present example, since no air bubbles evolve, no effect due to air bubbles will be exerted, but high chemical reaction efficiency can be obtained, and the reproducibility of the reaction is also improved.
In the present example and subsequent examples, examples in which the bead array device 102 has been used are covered, and the scope of application of the present invention is not limited thereto, but the present invention is applicable to most chemical reaction devices associated with movement of fluid. Particularly, since transverse liquid movement is possible, there are advantages that it becomes possible to improve the reaction efficiency, to shorten the reaction time period, to improve the analysis sensitivity, and to reduce a necessary amount of sample solution. In this chemical reaction device, there are included a chemical reaction device in which on the wall surface of, for example, a flow path, there is provided an obstruction to cause a turbulent flow and a chemical reaction is performed in a short time period, and a chemical reaction device in which magnetic fine particles are arranged in a flow path and the magnetic fine particles are operated by an external magnet.
A centrifugal force to be generated by rotating the turntable exerts pressure on the solution within the flow path, whereby the solution is moved within these chemical reaction devices. When a direction of the flow path coincides with that of the centrifugal force, this pressure P can be approximately expressed as P=(ρVrω2)/A. where ρ is density of the solution,
V is volume of the solution, r is a distance between the rotating shaft and a center of the flow path, ω is angular rotating speed of the turntable, and A is a cross-sectional area of the flow path. A flow rate of the liquid to be moved is determined by this pressure and flow path resistance of the flow path. As regards most of the chemical reaction devices in which the bead array device is taken as an example, when particularly biomolecules are handled by these devices, s capacity of 10 μL or about 100 μL is frequently handled. As the liquid movement speed, there can be a volume flow rate of 10 μL or about 100 μL per minute respectively.
In the bead array device 102 shown in, for example, FIGS. 2(1)A and B, width of the flow path 112 is assumed to be 150 μm, size of the bead 113, 100 μm, and a number of the beads to be 100 pieces respectively. When flow path resistance when 10,000 pieces of beads are arranged is actually measured and is converted to a value for 100 pieces of beads, a pressure difference necessary to flow water of 10 μL per minute was found to be 0.176 kgf/cm2. When assuming volume of the solution to be 10 μL, volume flow rate of the solution to be 10 μL per minute, a distance between the rotating shaft and a center of the flow path to be 80 mm, and the rotating speed to 1 revolution per second, the pressure is calculated from the previous calculation formula, it becomes 0.182 kgf/cm2, and is substantially equal to the necessary pressure difference. Also, a necessary pressure difference when water of 100 μL per minute similarly is flowed was 0.26 kgf/cm2. When assuming volume of the solution to be 100 μL, volume flow rate of the solution to be 100 μL per minute, a distance between the rotating shaft and a center of the flow path to be 120 mm, and the rotating speed to 1 revolution per second, the pressure is calculated from the previous calculation formula, it becomes 0.27 kgf/cm2, and is substantially equal to the necessary pressure difference. In other words, rotation is made under these conditions, whereby volume and volume flow rate of reaction solution necessary for the bead array device can be handled in liquid movement transverses. Since pressure loss due to any other portions than the beads is sufficiently small, the liquid movement operation can be performed under these conditions. For example, the distance between the rotating shaft and the center of the flow path of 150 mm or less is sufficient even though the size of the chemical reaction device is taken into consideration from the previous calculation.
Also, as regards rotating speed of the turntable, it is necessary for the liquid not to overflow the liquid reservoir, and it is further preferable if it is within such a range as not to require any lid at this time. A liquid level of the solution has an angle of 45 degrees within the liquid reservoir after the liquid is fed by, for example, a centrifugal force when a balance between the centrifugal force and the gravitational force is struck, and the liquid will not overflow in this case. When of the cases calculated previously, considered in cases of a radius of 80 mm and a radius of 120 mm, it can be seen that this condition is satisfied at about 2 revolutions per second or less. In liquid movement transverses by this method, such a small rotating device is sufficient, and since a low rotating speed is sufficient, it is possible to construct a simple and low-priced device. Here, the bead array device has been studied by actually measuring the flow path resistance, but most of any other chemical reaction devices than this has low flow path resistance, and there is actually no problem if the conditions of the bead array device are met.
The bead array device 102 has been held by a device holding portion 103, and the device holding portion 103 has been held by a rotating shaft 120 of the device holding portion. The rotating shaft 120 of the device holding portion is connected to a motor 121 installed on a turntable 100. The motor 121 is rotated, whereby the rotating shaft 120 of the device holding portion is rotated, and as a result, the bead array device 102 can be rotated. The bead array device 102 shown in
The turntable 100 is rotationally driven by a motor 161. Also, the motor 121 and the motor 161 are controlled by an apparatus control unit 160. The apparatus control unit 160 drives the motor 161 to rotate the turntable 100, and exerts a centrifugal force on the bead array device 102 held by the device holding portion 103 to move reaction solution in one liquid reservoir toward the other liquid reservoir through the flow path 112. A time period during which reaction solution which has been in the liquid reservoir closer to the rotating shaft 101 of the turntable 100 is completely moved to a liquid reservoir far from the rotating shaft 101 by liquid movement by the centrifugal force is determined by calculation or by experiment in advance, and is set to a timer of the apparatus control unit 160 in advance. The apparatus control unit 160 drives the motor 121 in response to a timing signal to be transmitted from the timer, and repeats control for reversing the device holding portion 103 a preset number of times, whereby the reaction solution is fed transverses through the flow path 112 of the bead array device 102. In place of the time control using the timer, an operation for reversing the device holding portion 103 may be repeated every time a number of times of rotations of the turntable reaches a preset number of times.
The mechanism for rotating the device holding portion 103 is not limited to the motor, but there are conceivable various methods such as a method for combining gear and torsional screw or method for using positioning due to spiral spring and machine origin. Also, it does not necessarily follow that the mechanism for rotating this chemical reaction device is attached to the turntable 100. For example, it may be possible to adopt an operation and an operating mechanism from the outside such that the rotation of the turntable 100 is stopped after moving liquid in one direction, the chemical reaction device is mechanically removed from above the turntable 100 and the device is reversed for setting. There can be also adopted a mechanism in which as shown in, for example,
These DNA probes have been fixed to glass bead with diameter of 103 μm by a method similar to Nucleic Acids Research, 30(16), e87(2002), and have been arranged one by one in order on the bead array device shown in FIGS. 2(1)A and B. In this bead array device, 4×SSC-0.1% SDS solution 10 μL of 1×10−10M concentration of the DNA target 5 has been caused to perform hybridization reaction by three methods. In a first case, using the conventional method using the syringe pump, it has been fed transverses three times for six minutes for reaction. In a second case, using the centrifugal method explained in the present example, liquid movement in one direction only has been performed without reversing a direction of the device. In this case, the operation has been made such that solution of 10 μL flows for 30 seconds in this liquid movement once. In a third case, using the centrifugal method explained in the present example, the operation has been performed on condition that liquid is fed transverses three times for six minutes by reversing the direction of the device. After the hybridization reaction, it has been washed in the order of 1×SSC-0.03% SDS solution, 0.2×SSC solution, 0.05×SSC solution, and water, and it has been measured with a fluorescence microscope with a CCD camera. As fluorescence intensity, intensity obtained by numerically expressing fluorescence intensity of a glass bead to which DNA probe 5 corresponding to the DNA target 5 has been fixed from an image of the CCD camera has been used. The experiment has been made seven times concerning the respective conditions, and the average and standard deviation have been calculated.
An error bar of each bar graph shown in
A centrifugal force acting on liquid movement of solution acts from the rotating shaft 101 of the turntable 100 toward the bead array device 102. When the direction of the flow path coincides with a direction in which the centrifugal force acts as shown in
The bead array device 102 has been held by a device holding portion 103, and the device holding portion 103 has been held by a rotating shaft 120 of the device holding portion. The rotating shaft 120 of the device holding portion is connected to a gear 130 for rotating the device installed on a turntable 100.
The gear 130 for rotating the device is connected to a gear 131 and a gear 132 in order. The gears 130, 131, 132 are rotatively installed on the turntable. Also, the gear 132 is relatively fixed in position with respect to the outside of the turntable not clearly shown in this figure. In this structure, the turntable 100 is rotated around the rotating shaft 101, whereby the gear 132 relatively rotates to the turntable 100, and the rotation is transmitted to the gear 131 to rotate the gear 130 for rotating the device. As a result, as the turntable 100 is rotated, the bead array device 102 is to rotate at the same time.
A ratio of numbers of revolutions of the turntable 100 to the bead array device 102 is determined by setting a gear ratio of the gears 130, 131 and 132, and by designing adequately, the solution within the bead array device 102 can be fed transverses by this mechanism. For example, the bead array device 102 is installed such that the direction of the fluid path coincides with the direction of the centrifugal force as shown in
When a rotary mechanism of the chemical reaction device using this gear has been used, there is an advantage that there is no need for a troublesome procedure for reversing the direction every time the liquid movement one way is completed, but the liquid movement transverses can be realized by a simple mechanism for only rotating the turntable 100. Also, any time period relating to acceleration and deceleration during rotation of the turntable 100 will become unnecessary, and it is also possible to shorten an actual time period for the chemical reaction to be performed using liquid movement transverses and the washing process.
Although in
In this example, on the turntable 200 which rotates with the rotating shaft 201 as a center, 12 pieces of bead array devices 202 have been installed. It is possible to rotate the respective bead array devices 202 by a mechanism similar to the first example of the present invention, and to move the solution transversely to each of them. Due to this mechanism, it becomes possible to operate a plurality of bead array devices 202 at the same time, and there is an advantage that entire operating time can be shortened and the entire operating cost can be reduced.
Even in this mechanism on which a plurality of bead array devices 202 have been mounted, as explained in the first sample of the present invention, it is possible to adopt a mechanism for changing a distance between the rotating shaft 201 and the bead array device 202, or to adopt a mechanism for changing an angle of the bead array device 202, and as a result, there is an effect that it becomes possible to control the liquid movement condition, and to set a liquid movement condition corresponding to type of the solution, reaction condition, and washing condition.
In this example, on the turntable 300 which rotates with the rotating shaft 301 as a center, 12 pieces of bead array devices 302 have been installed. It is possible to rotate the respective bead array devices 302 by a mechanism similar to the first example of the present invention, and to move the solution transversely. Since fluorescent measurement is performed on the bead array device 302 from above it, laser light from a laser 303 is reflected by a dichroic mirror 304 to irradiate the bead array device 302. Fluorescence from the bead array device 302 passes through a lens 305, the dichroic mirror 304, and an optical filter 306 to be received by a photoelectric multiplier 307, and a signal from the photoelectric multiplier 307 is analyzed by a signal processing device 308, whereby the fluorescence can be measured.
When measuring after washing glass beads to which the DNA probe has been fixed using a method described in, for example, Nucleic Acids Research, 30(16), e87(2002) are arranged on a flow path of the bead array 302 and solution containing target DNA labeled with TexasRed is moved transversely for reaction, as the laser 303, a YAG laser can be used, and as the optical filter 306, there can be used a band pass filter having a half-amplitude level of about 30 nm with about 610 nm, which is light emitting wave length of TexasRed, as a center. The measurement can be performed after the rotation of the turntable 300 is stopped, and can be also performed while it is being rotated. Although the description has been made of a system for performing fluorescent measurement here, it is also possible to perform measurement such as chemical light emitting measurement, light absorbing measurement, and coloration measurement. By combining liquid movement transverses for the chemical reaction device with a measuring process, it is possible to shorten the entire operating time period and to reduce the cost. Also, since the in-progress can be measured, there is an advantage that liquid movement can be continued until an optimum chemical reaction or analysis result can be obtained.
Number | Date | Country | Kind |
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2004-303227 | Oct 2004 | JP | national |