This invention relates to chemical-sensing devices.
Typical chemical-sensitive field-effect transistors (“ChemFETs”) can selectively detect different chemical species, such as in a liquid or gaseous fluid. Adsorption of a specific chemical causes a change in the electrical conductance of the ChemFET's electrical channel; this change can be related to the presence of the adsorbed chemical.
There are significant problems with typical ChemFETs, however. One major problem is that the ionic strength of a liquid solution can interfere with accurate measurement of a concentration of an analyte (e.g., a chemical specie) that the ChemFET is attempting to measure. This is because the ionic strength of the solution can create a capacitance between a channel of the ChemFET and a reference electrode used with the ChemFET. This capacitance contributes to the ChemFET electrical conductance along with the analyte. Thus, typical ChemFETs measure the analyte and the ionic strength of the solution, but do not accurately differentiate how much of each is being measured.
To help resolve this problem, a second reference electrode and a reference solution can be added. This is not generally practical, however, because it is large, cumbersome, or costly for field use of ChemFET sensors. It can be even more impractical for small ChemFET sensors.
Another significant problem with typical ChemFETs is generated from changes in temperature. Changes in temperature can significantly degrade the accuracy of the typical ChemFET. For example, temperature changes can change the ChemFET electrical conductance or impedance, and thus give rise to inaccurate measurement of an analyte's concentration in the fluid. Temperature changes can also modify ionic conductivity of a liquid solution, which can also affect the current flow through the channel. Further, temperature changes can affect a chemical state of a sensing surface of the typical ChemFET. This is because chemical equilibria at the sensing surface can be modified by temperature changes. In this case, the typical ChemFET may give an accurate measurement of the analyte concentration at the sensing surface, but not an accurate measurement of the analyte concentration of the solution as a whole.
Typical ways in which to address the problems associated with temperature and temperature change are to independently measure a temperature of a fluid being measured. These typical ways may not, however, be practical for field use of ChemFETs because they can be large, cumbersome, or costly to use. These problems with using an independent temperature sensor can be exacerbated for small ChemFET sensors.
The same numbers are used throughout the disclosure and figures to reference like components and features.
Measuring small concentrations of chemicals using a large or small chemical sensor can be difficult without accurate measurement of temperature and ionic strength. The more accurate the temperature and ionic strength measurement, the more accurately the effects of temperature and ionic strength on a chemical sensor can be calibrated to correct the chemical sensor's response.
These effects are exacerbated for some chemical sensors, such as ChemFETs, which are one type of electrochemical sensor. For example, small ChemFET sensors often allow for more sensitive measurement of small concentrations of chemicals than typical, larger ChemFET sensors. These small ChemFET sensors (e.g., those less than or about one millimeter in size) can suffer, however, from greater sensitivity to temperature changes and ionic strength. Also, use of small ChemFET sensors can make more difficult and less accurate the use of typical manners for measuring temperature and ionic strength (e.g., external sensors). Also, the chemistry of the adsorbed layer, especially at low analyte concentrations, can be particularly sensitive to small changes in temperature and ionic strength, which adds to the measurement difficulty.
Referring initially to
In this illustrated embodiment, the device 100 comprises a fluidic channel 114. The fluidic channel 114 is a physical conduit for flowing a material (e.g. a fluid material like a liquid solution or a gas) across the sensing elements, here from right (upstream) to left (downstream). The fluid can be provided with an inlet tube 116 and an outlet tube 118, another view of which is set forth in
In accordance with one embodiment, the device 100 is capable of measuring a certain chemical or class of chemicals at very small concentrations, in part by calibrating the effects of ionic strength and/or temperature on the chemical sensor 106 and the fluid. When measuring small concentrations, even small effects from a temperature or ionic strength change can limit measurement accuracy. In this embodiment, accurate measurement of ionic strength and temperature is aided by placing the temperature sensor 102 and the ionic-strength sensor 104 in close proximity with the chemical sensor 106, such as about ten nanometers to about three millimeters. This proximity enables these sensors 102 and 104 to experience the same or very similar conditions as the chemical sensor 106.
In this embodiment, and as shown in the illustration of
Also in accordance with this embodiment, the ionic-strength sensors 104 and the temperature sensors 102 can be in very close physical proximity with the chemical sensor 106. This proximity can be ten or more nanometers, for instance. The entire fluidic channel 114 can be micro-scale, for instance, such as by being less than ten microns across. In the illustrated embodiment, the temperature sensor 102 and the ionic-strength sensors 104 are about 100 nanometers from the chemical sensor 106. The fluidic channel 114 in this illustrated embodiment can be about 200 nanometers across, measured between the inlet tube 116 and the outlet tube 118. Other dimensions of some embodiments of the device 100 are discussed in greater detail below.
Referring to
This cross-sectional view also shows the fluidic channel 114. In this embodiment, the fluidic channel 114 directs fluid through the inlet tube 116, over the sensors with a body 208, and out the outlet tube 118. The fluid can be moved with a pump, gravity, or other suitable technique.
In accordance with one embodiment, the device 100 is capable of measuring a certain chemical or class of chemicals and comprises a built-in way in which to counter the effects of ionic strength and/or temperature. The chemical sensor 106, like most ChemFETs, can be affected by a temperature and ionic strength of a fluid. The analyte in the fluid may also be affected by temperature and ionic strength. Because of this, accurate measurement of the fluid's temperature and ionic strength are useful. To aid in calibrating for these effects, the device 100 comprises the temperature sensor 102 and the ionic-strength sensor 104 over the same physical structure, here the semiconductive substrate 202. With the temperature sensor 102 in or over the substrate 202, the temperature sensor 102 is capable of giving an accurate measurement of the temperature proximate to the chemical sensor 106. This structure also enables temperature and ionic-strength measurement for calibration of the chemical sensor 106 in a single structure, potentially reducing a cost, size, and complexity of the device 100.
Referring to
In one embodiment, the ionic-strength sensor 104 measures ionic strength through measurement of a solution's electrical resistance, capacitance, or impedance. A distance between the two termini 302 of the ionic-strength sensor 104, when a voltage is applied, is usable to measure the solution's ionic strength.
In another embodiment, multiple ionic-strength sensors 104 are used. By using multiple sensors, a more accurate measure of an ionic strength of a portion of the solution being measured by the chemical sensor 106 can be performed. A computer electrically connected to the pads 112 can, for instance, average the ionic strengths measured by the ionic-strength sensors 104. It can then use that average to aid in calibrating a measurement of the chemical sensor 106.
In another embodiment, each of the termini 302 is about eighty nanometers thick and separated by a distance of about forty nanometers. In this embodiment, the distance is useful in measuring the ionic strength through measuring capacitance. Also in this embodiment, the termini 302 and the elongate bodies 304 comprise highly doped silicon, about 1021 cm−3, which is conductive and also is more chemically resistant to many solutions and gases than some metals.
As can be appreciated by one skilled in the art, the ionic-strength sensors 104 can be multiplied, otherwise oriented, and have other structures usable to measure electrical resistance, capacitance, or impedance of a solution. Additional ionic-strength sensors 104 can be added for a total of two, three, four, or more sensors 104. They can also comprise conductive bodies oriented in various ways, such as some over the substrate 202 and others on a second substrate separated by the flow within the fluidic channel 114 (not shown).
Referring to
In one embodiment, multiple temperature sensors 102 are used. By using multiple temperature sensors 102, a more accurate measure of a temperature of the chemical sensor 106 and the fluid that the chemical sensor 106 is measuring can be performed. A computer electrically connected to the pads 112 can, for instance, average (or interpolate or extrapolate) the temperatures measured by the temperature sensors 102. It can then use that average to calibrate a measurement of the chemical sensor 106.
In another embodiment, the temperature sensor 102 is capable of acting as a heater. In some cases, a chemical sensor (such as the chemical sensor 106) can more accurately measure an analyte's concentration at a certain temperature or analytes can be distinguished from each other at different temperatures. In these cases it can be helpful for the temperature sensor 102 to be used as a resistive heater by passing current through the temperature sensor 102. As shown in
As can be appreciated by one skilled in the art, the temperature sensors 102 can be otherwise oriented and have other structures usable to measure (or increase) a fluid's temperature. They can, for instance, be within the insulative layer 204 or beneath the chemical sensor 106.
Referring to
In one embodiment, shown in part of the first view, the source region 502, the drain region 504, and the electrical channel 512 are nanoscale in thickness and can be about eighty nanometers thick. This small thickness for the electrical channel 512 can aid in sensitive measurement of an analyte due to the electrical channel 512 having a large portion being sensitive to the charged surface of the probe layer 510. Also in this embodiment, the insulative layer 508 is very thin, about three nanometers or less. This thinness can aid in the electrical channel 512 being sensitive to a smaller charge on the probe layer 510, and thus measure a smaller analyte concentration.
In another embodiment, shown in part in the second view, the electrical channel 512 has a small width of about fifty nanometers. This small width can aid in the electrical channel region 506 being sensitive to small concentrations of an analyte in the solution or gas. The insulative layer 508 and/or the probe layer 510 can be over the source region 502 and the drain region 504 in addition to the electrical channel 512.
In the third view showing the cross section along B to B′, the cross sectional view of the electrical channel region 506 is shown. This view shows one embodiment where the insulative layer 508 and the probe layer 510 surround the electrical channel 512. This surrounding structure can aid in sensitivity of the electrical channel 512 to the analyte concentration. This structure acts to gather a charge around the electrical channel 512, improving sensitivity of the electrical channel region 506 versus an electrical channel region having a smaller charged-surface-area to gate cross-sectional-area ratio.
In this embodiment, the probe layer 510 is about one to two nanometers in thickness and comprises a silane coupling agent chemically bonded to the insulative layer 508 and bonded to a chemically sensitive and selective layer, such as DNA. The small thickness of the probe layer can aid in sensitivity of the electrical channel region 506 by placing the charged area due to the analyte on the probe layer 510 in close proximity to the electrical channel 512.
The probe layer 510 includes a molecular probe that adheres to particular chemicals or classes of chemicals. In a medical and biological context, the probe layer 510 can be used to measure concentration of a particular protein or nucleotide molecule in a solution of human blood or other biological fluid. If the particular protein is a breast-cancer indicator, for instance, this chemical-sensitive device 100, with an appropriate molecular probe that attracts this breast-cancer indicator, can be used to measure a concentration of this protein in a person's blood. Since this concentration can be very low, a typical sensor may not be able to detect it or detect it accurately. The chemical-sensing device 100 can be used to aid in accurate detection of disease, as well as other uses.
Referring to
For redundancy and improved precision, some of the chemical sensors can be sensitive to the same chemicals using the same probe chemistry in their probe layers 510. For completeness, some of the chemical sensors can be chemically sensitive to different chemicals or classes of chemicals through the use of different embodiments of the probe layer 510. By so structuring the device 100, two, ten, or even thousands of chemicals can be measured. This can aid in analyzing fluid materials (e.g., liquid or gas materials) quickly and with a high degree of completeness by using many differently sensitive sensors and/or precision by using many similarly sensitive sensors. This and related embodiments can also provide measurements for multiple chemicals with one pass of a fluid through the fluidic channel 114, thereby potentially reducing contamination of or change to the fluid and/or an amount of the fluid needed to measure multiple analytes.
Although the invention is described in language specific to structural features and methodological steps, it is to be understood that the invention defined in the appended claims is not necessarily limited to the specific features or steps described. Rather, the specific features and steps disclosed represent preferred forms of implementing the claimed invention.