These teachings relate generally to chemical sensor using molecularly-imprinted sensor and single layer graphene.
Molecular recognition is fundamental to a number of biological mechanisms. Sensors for molecular recognition are referred to herein as chemical sensors, although that name should not be considered limiting. One example of molecular recognition is
A sensor typically has two components to recognizing element that interacts with the target molecule and a transducing element that converts the interaction into a quantifiable effect. Some common recognizing elements are based on antibody, enzymatic, cellular or bio receptor interactions. Typical transducing elements are electrochemical, optical and electric elements.
Although a number of chemical sensors configured as described above have been used, there are some basic disadvantages—poor selectivity and sensitivity, poor long-term stability, and undeployable. There is a need for chemical sensors that will overcome these disadvantages.
In order to provide a concrete example, nations face an existential threat from the intersection of terrorism and weapons of mass destruction. Chemical-warfare (CW) agents, Biological-Warfare (BW) agents, explosive materials, and toxic industrial chemicals/materials (TIC/TIM) are among those compounds that homeland security experts expect to be utilized in future terrorist attacks. For instance, the time-weighted average (TWA) exposure limits for CW agents are ˜10−7-10−5 ppm for nerve agents, ˜10−4-10−1 ppm for blister (vesicant) agents, ˜10−1-101 ppm for pulmonary (choking) agents, and ˜10−1-101 ppm for blood agents. Providing a real-time and sensitive monitoring technology towards these agents is significantly important for both civilian and military personnel deployed around the world. Such detection technologies will allow shortened times for assessment of damage, comprehension of causal relationships and traceability, determination of actions for remediation, and notification of the affected populations.
Development of chemical and biological sensors has been considered as a priority by the DoD Joint Chemical and Biological Defense Program (JPEO-CBD) because of several operational advantages, such as: 1) capability of real-time monitoring; 2) applicability for miniaturization; 3) little to no power consumption; 4) appropriate simplicity of maintenance; 5) unobtrusive detection; and 6) highly deployable. The current JPEO-CBD research topic (CBD14-102) calls for advanced chemical/biological sensors based on radio frequency (RF) technology and graphene. The relevant key requirements are listed below along with the technical attributes needed to satisfy these requirements.
Recent development of chemical/biological sensors has been focused on sensitivity and response time by using nanomaterials and new transducers. For instance, a graphene-based chemical sensor was developed for detection of individual gas (NO2) molecules because of the outstanding carrier mobility and the excessive large surface area per unit mass. The use of high frequency-radio frequency (RF) also can increase the sensitivity by suppressing the transformation (e.g., polarization due to the applied high voltage) of target molecules and water masking effects under direct current (DC) or low frequency.
Although improvements in sensor sensitivity and response speed have been demonstrated using new transducer designs and sensing nanomaterials, high selectivity of chemical detection and adequate long-term stability of sensors are still the most significant challenges. The low selectivity is due to the fundamental nature of interactions between vapors and sensing materials that does not provide molecular recognition selectivity similar to that in biomolecular interactions. The functionalization of sensing materials with bio-recognition receptors (e.g., peptide, DNA or enzyme) is possible but decreases the long-term stability and lacks self-recover ability.
Table 1 summarizes the recent attempts in sensor development with their performances (with regards to achieving the DoD goals mentioned above). None of the methods of Table 1 have so far shown the attributes needed to satisfy all the requirements.
Sensors that combine the selectivity of molecularly-imprinted polymer (MIP) with the sensitivity of a single-layer graphene sheet, providing a synergetic combination of superior sensitivity with high selectivity, are disclosed herein below.
In one or more embodiments, the sensor of these teachings for detecting and recognizing target molecules includes a layer of molecularly imprinted polymer disposed on a single layer graphene sheet. In some instances, the sensor of these teachings also includes a sensing circuit configured to detect impedance changes in a layer of molecularly imprinted polymer disposed on a single layer grapheme sheet, the impedance changes caused by the binding of the target molecules to the molecularly imprinted polymer.
In one of more embodiments, the method of these teachings for fabricating a sensor including molecular imprinted polymer functionalized graphene includes attaching electrodes to both ends of a graphene sheet, depositing and imprinting template molecules on a surface of the graphene sheet, depositing a layer of a monomer on the surface of graphene sheet, polymerizing the monomer to form the molecular imprinted polymer and removing the template molecules. In one instance, depositing the layer of the monomer and polymerizing the monomer occur in the same step. In one embodiment, the deposition and polymerization occur by electrochemical polymerization (see, for example, Y. Liu, L. Zhu, Z. Luo, H. Tang, Sen. Actuators B 185 (2013) 438, which is incorporated by reference herein in its entirety and for all purposes).
A number of other embodiments are also disclosed.
For a better understanding of the present teachings, together with other and further objects thereof, reference is made to the accompanying drawings and detailed description and its scope will be pointed out in the appended claims.
The following detailed description presents the currently contemplated modes of carrying out the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by claims.
As used herein, the singular forms “a,” “an,” and “the” include the plural reference unless the context clearly dictates otherwise.
Sensors that combine the selectivity of molecularly-imprinted polymer (MIP) with the sensitivity of a single-layer graphene sheet, providing a synergetic combination of superior sensitivity with high selectivity, are disclosed herein below.
In one or more embodiments, the sensor of these teachings for detecting and recognizing target molecules includes a layer of molecularly imprinted polymer disposed on a single layer graphene sheet. In some instances, the sensor of these teachings also includes a sensing circuit configured to detect impedance changes in a layer of molecularly imprinted polymer disposed on a single layer grapheme sheet, the impedance changes caused by the binding of the target molecules to the molecularly imprinted polymer.
In one of more embodiments, the method of these teachings for fabricating a sensor including molecular imprinted polymer functionalized graphene includes attaching electrodes to both ends of a graphene sheet, depositing and imprinting template molecules on a surface of the graphene sheet, depositing a layer of a monomer on the surface of graphene sheet, polymerizing the monomer to form the molecular imprinted polymer and removing the template molecules. In one instance, depositing the layer of the monomer and polymerizing the monomer occur in the same step. In one embodiment, the deposition and polymerization occur by electrochemical polymerization (see, for example, Y. Liu, L. Zhu, Z. Luo, H. Tang, Sen. Actuators B 185 (2013) 438, which is incorporated by reference herein in its entirety and for all purposes).
The sensors of these teachings combine selectivity of MIP with sensitivity properties of single layer graphene. The schematic of the approach is presented in
High selectivity: The selectivity is introduced by the deposition of MIP. Molecular imprinting enables creation of stable and selective “artificial receptors.” Molecularly-imprinted materials have been called “antibody mimics” because these systems attempt to mimic the interactions of their natural counterparts and have achieved affinity and selectivity that approach those of natural recognitions. The technique involves the formation of complexes between a print molecule (template) and a functional monomer based on relatively weak, non-covalent interactions. These complexes appear spontaneously in the liquid phase and are then fixed sterically by polymerization with a high degree of cross-linking. After extracting the print molecules from the synthesized polymer, empty recognition sites remain in the polymer matrix. These are the “molecular recognition sites” which are able to recognize the template during subsequent rebinding procedures. MIPs are cost-effective, robust, long-term stable and are able to self-recover. Further, MIP can be applied to chemical as well as biological agents.
High sensitivity: Sensitivity is introduced by graphene. Single layer graphene has unique properties enabling detection of targets in sub parts per billion (ppb) level. Graphene is a strictly two-dimensional material and, as such, has its whole volume is exposed to surface adsorbates, which maximizes their effect. Graphene is highly conductive, exhibiting metallic conductivity and, hence, low Johnson noise even in the limit of no charge carriers2, where a few extra electrons can cause notable relative changes in carrier concentration. Graphene has few crystal defects3, which ensures a low level of excess (1/f) noise caused by their thermal switching.4
In one embodiment, the sensing material is integrated to an antenna that allows passive and prolonged detection via Radio Frequency (RF) with low power requirement. The RF reader sends an interrogating RF signal to the sensor, an antenna, and an IC (integrated circuit) chip as a load. The IC chip responds to the reader by varying its input impedance, thus modulating the back signal. The MIP functionalized graphene sensor acts as a tunable impedance with a value determined by the existence of the target molecules. When the sensor is exposed to an analyte of interest, there is a variation in the load impedance resulting in a change in the power level. The individual sensing unit will be micro-size and numerous units can be integrated into a centimeter size chip for different targets. Such sensors can be deployed and implemented on micro-unmanned aerial vehicles, sensing network, and for stand-alone point detection.
In a similar embodiment, the sensing material is used as the sensor in a backscattering tag. A sample backscattering tag is shown in
In order to elucidate these teachings, an exemplary embodiment is presented herein below. It should be noted that these teachings that not only limited to the exemplary embodiments. In the exemplary embodiment a phenol monomer is used. In other instances, the MIP sensor is obtained by electropolymerization of o-Phenylenediamine (OPDA).
Fabrication of Sensor Unit
MIP Deposition and Optimization Taking advantage of the selectivity properties of MIP and retaining the sensitivity of graphene is a critical challenge. For this purpose, the MIP on graphene should be thin and uniform, and its fabrication condition needs to be optimized. The MIP conditions on graphene were optimized using a few sheets cleaved from Highly Ordered Pyrolytic Graphite (HOPG) with scotch tape technique. As a first step, a sample of graphene on silicone substrate with attached silver electrodes was fabricated. Silver-epoxy paste is used to attach silver wire electrodes on graphene. The optimization of the MIP condition was performed with methyl salicylate. This material is a commonly used simulant for sulphur mustard (mustard gas) due to their similar chemical and physical properties. Electrochemical deposition of methyl salicylate (pKa=9.8) on graphene was performed by applying a negative electrochemical potential to attract positively charged methyl salicylate in deionized (DI) water. The negative potential between −0.3 and −0.4 V was applied for 100 seconds while depositing 5 mM solution of methyl salicylate. The electrochemical deposition provides good control over deposition time and is faster than deposition by methyl salicylate interacting with graphene readily. The hydrolysis of methyl salicylate in water is avoided due to faster deposition time. Methyl salicylate was imprinted on graphene surface using surface imprinting technique.
Electrochemical coating of poly-phenol (PPn) using 5 mM phenol monomer was fabricated via single cycle of cyclic voltammetry using electrochemical analyzer (CH Instruments). A three-electrode electrochemical cell was utilized to polymerize PPn. The voltage range of cyclic voltammetry was between −0.1 and 0.9 V. Silver wire was used as the reference electrode and platinum wire as the counter electrode. The fabricated MIP-graphenes were soaked in DI water overnight to remove the imprinted analytes. The parameters tested here for optimal MIP conditions were polymerization cycles, which determine the thickness of deposited PPn layer. Since the target molecules are small (molar mass of 152 g/moles) it is expected that the polymer layer should be thin to ensure the desired sensitivity. As a trade of, selectivity increases along with thickness of the MIP layer, while the sensitivity decreases. The MIP layers were optimized by varying the number of deposition cycles and the scanning rate of MIP deposition on cleaved graphene. The fabricated sensors were tested under DC voltage with a set up illustrated in
Sensor Fabrication with Single Sheet Graphene
The conditions from the above embodiments on the cleaved graphene were applied onto a single layer graphene sheet. Single sheet graphene was purchased from ACS Materials (Medford, Mass.) with a size of 1 cm×1 cm. The transfer technique is provided by the manufacturer and claimed to be capable of transferring single layer graphene sheet to any substrate. The step-by-step transfer process is presented in
Graphene-MIP sensor on silicon substrate was then integrated with Rogers3010 substrate with copper ground and equipped with soldered coaxial ports. A picture of the fabricated sample is presented in
The sensitive and selective detection of target vapor, methyl salicylate, was demonstrated by following the S11 peak at resonant frequency in similar test setup as described in
Antenna Design
The illustration of antenna design is presented in
Simulations related to antenna design were performed with ANSYS HFSS 2014 (High Frequency Structural Simulator. The simulation results provide S11, radiation pattern, gain analysis.
Antenna Fabrication and Integration
The antenna is fabricated on Rogers4350 substrate. It offers excellent stability of dielectric constant(εr=3.66), additionally, it exhibits a low dissipation factor of 0.003 at high frequency. The exceptional electrical and mechanical stability are designed for microwave and RF applications. The wavelength λ, is defined by Equations (1) and (2).
Constant ε0 is the speed of light in free space, εreff is the effective dielectric constant and frequency f is assumed to be 911 MHz. H is the thickness of the substrate (0.812 mm), and w is the thickness of copper antenna (0.04 mm) which is much larger than the skin depth (2.14 μm) at 911 MHz. The dimension of RFID tag is around 6 cm×10 cm.
The graphene-MIP sensor will be integrated on the antenna, as illustrated in the schematic. The integration will happen in two steps. First step is to transfer single sheet graphene on antenna. A good contact between graphene and antenna is important for minimal contact resistance. After transfer the sample can be annealed for improved conductivity. The second step is to perform the MIP deposition with same parameters as before. The graphene-MIP sensor on antenna is characterized with network analyzer.
Results
Demonstration of Sensitive and Selective Detection of Target Vapor
Single layer graphene was functionalized with MIP using the conditions obtained from the cleaved graphene and characterized in terms of S11 parameter versus frequency. A resonant peak for the sample was identified at frequency ˜1.5 GHz. The amplitude in decibel (dB) units was followed before and after addition of target vapor.
To demonstrate the sensitive detection capability of graphene sensor, the measurements with network analyzer were performed at target vapor concentrations of 0.3-11.5 ppb. Five measurements were collected during approximately 100 second time, first measurement starting after 15 second. This time was allowing the target vapor to diffuse inside the gas chamber. After each measurement, the sample is allowed to recover in airflow for few minutes until the S11 peak has returned to its original blank amplitude. The measurements were averaged and standard deviation (std) were calculated. The results are summarized in Table 2. The blank measurement with no target vapor resulted in peak amplitude of −41.4 dB with standard deviation (noise) 0.7 dB, as calculated from 5 repeated measurements. The lowest concentration tested 0.3 ppb resulted in 1.5 dB absolute change in amplitude change. As the change is more than two times the observed noise level at blank measurement. The concentration of 0.6 ppb resulted in 4.1 dB change. The results demonstrate successful gas phase detection of sub-ppb level concentration of target molecules.
The average S11 amplitude changes are plotted against the target vapor concentration in
To demonstrate the specificity of the sensor against possible interfering gas molecules, the methyl salicylate imprinted sensor was tested against water and acetone at high concentration (ppm). The acetone levels observed in atmosphere are 357-2310 parts-per-trillion (ppt),6 factor of 1*106 times less than tested here. The observed changes in S11 peak amplitude are below the noise level analyzed from blank (no vapor) measurement which was 0.7 dB. The measurements are summarized in Table 3. The results demonstrate that the sensor is impervious to potential interfering molecules.
Results on Simulation and Design of Antenna
Return Loss (S11): Return loss is the loss of power in the signal reflected by a discontinuity in a transmission line. This discontinuity can be a mismatch with the terminating load or with a device inserted in the line. It is usually expressed as a ratio in decibels (dB) as defined in Equation (3) and (4)7.
ZS is the impedance toward the source (usually 50Ω) and ZL is the impedance toward the load. Γ is the reflection coefficient which should be matched to 0 (S11 should be as low as possible). Therefore for the antenna design, there is a need to match the load impedance equal to 50Ω. In the simulation, by changing the estimate conductivity (effect the impedance) of the graphene, the S11 change behavior in
Results on “In-Situ” Monitoring of Chemical Agent
Integration of MIP-Graphene sensor onto fabricated antenna: Single sheet graphene, purchased from ACS Materials (Medford, Mass.), was directly transferred onto the fabricated antenna. The MIP deposition using malathion as template was then performed under conditions the same as those described previously. An antenna integrated with Graphene-MIP sensor equipped with soldered coaxial ports is shown in
In-situ monitoring of chemical: The resultant antenna with MIP-graphene sensor was characterized. A resonant peak for the sensor was identified at frequency ˜910 MHz, which is within the range of simulation work predicted in Section 4.4. The amplitude in decibel (dB) units was followed before and after addition of gases.
Antenna Gain: Antenna Gain describes how much power is transmitted in the direction of peak radiation to that of an isotropic source. Antenna gain is more commonly quoted in a real antenna's specification sheet because it takes into account the actual losses that occur. From the simulation, our peak gain is 1.95 dB, which is good for an omnidirectional dipole antenna. Dipole antenna gain usually is 0 dB (gain=1) and directional antenna will have higher gain. An antenna with a gain of 1.95 dB means that the power received far from the antenna will be 1.57 times than what would be received from a lossless isotropic antenna with the same input power.
MIP functionalized graphene sensor fabrication and characterization: Optimized conditions for MIP thin layer deposition on single-sheet graphene are presented hereinabove. The graphene-MIP sensor was characterized and the performance was tested against power return loss S11 peak at resonant frequency. The test results demonstrate sensitive sub-ppb level detection of target molecule vapor. The sensor was also exposed to possible interfering vapors (water and acetone). The results indicated that these molecules did not impact the S11 peak amplitude. The results demonstrate that the graphene-MIP sensor has good specificity towards target molecule.
Design and simulation of RF antenna: Design and simulation work for antenna with optimized frequency shift and amplitude change of S11 with effect of impedance change due to detection are presented hereinabove. The designed antenna operates at 902-928 MHz and can radiate and receive RF signal equally well in 360 degree direction. Simulations demonstrate antenna gain of 1.95 dB. The result indicates that the power received far from the antenna will be 1.57 times higher than received from lossless isotropic antenna with the same input power.
For the purposes of describing and defining the present teachings, it is noted that the term “substantially” is utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. The term “substantially” is also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
Although these teachings have been described with respect to various embodiments, it should be realized these teachings are also capable of a wide variety of further and other embodiments within the spirit and scope of the appended claims.
This application claims priority of U.S. Provisional Application Ser. No. 62/185,947, filed Jun. 29, 2015, entitled CHEMICAL SENSOR USING MOLECULARLY-IMPRINTED SINGLE LAYER GRAPHENE, which is incorporated herein by reference in its entirety for all purposes whatsoever.
This invention was made partially with U.S. Government support from the U.S. Air Force under Contract No. FA8650-14-M-5078. The federal government may have certain rights in the invention.
Number | Date | Country | |
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62185947 | Jun 2015 | US |