The disclosure relates to a chemical substance concentrator capable of condensing volatile organic compounds in a sample.
Volatile organic compounds (VOC) are contained in, e.g. exhaust gas, the air, and exhalation. In a conventional detection system for detecting volatile organic compounds contained in a sample, the volatile organic compounds are adsorbed on an adsorption part. After that, the detection system desorbs the volatile organic compounds from the adsorption part. The desorbed volatile organic compounds are detected by a detection unit.
PTL 1 is known as a prior art relating to the above-mentioned conventional detection system.
PTL 1: Japanese Patent Laid-Open Publication No. 2012-220454
A chemical substance concentrator includes a tubular body, and adsorption parts provided at predetermined intervals on a surface of the tubular body facing the inside of the tubular body.
The chemical substance concentrator allows a sample to easily pass through the chemical substance concentrator.
A chemical substance concentrator in accordance with an exemplary embodiment of the present disclosure will be detailed below with reference to the drawings. Note that, each exemplary embodiment described in the following shows a preferable specific example of the present disclosure. Accordingly, the numerical values, shapes, materials, structural elements, the arrangement and connection of the structural elements, and the like shown in the following embodiment are mere examples, and thus are not intended to limit the present disclosure. Therefore, among the structural elements in the following embodiment, structural elements not recited in any one of the independent claims representing the most generic concepts of the present invention are described as arbitrary structural elements.
Besides, each view is a schematic diagram but not necessarily illustrated exactly. In each view, the same reference numerals denote the substantially same structures, and a redundant description may be omitted or simplified.
Chemical substance concentrator 10 is configured to adsorb molecules of a chemical substance contained in a sample. The sample is, e.g. gas, such as exhaust gas, the living space air, or human exhalation. The chemical substance is, e.g. a volatile organic compound (VOC).
Chemical substance concentrator 10 includes tubular body 11, adsorption part 12, and desorption part 94.
Tubular body 11 has inlet 16 for taking the sample into an inside of tubular body 11, and has outlet 17 for discharging the sample to the outside of tubular body 11. Flow passage 13 is formed inside tubular body 11 such that the sample flows from inlet 16 to outlet 17 in flow direction D10 to allow the sample to pass through the flow passage 13. Tubular body 11 may have various shapes, such as a cylinder tube or a rectangular tube. Tubular body 11 shown in
In accordance with the embodiment, flow passage 13 has a cross section having width W of 1 mm and height H1 of 30 μm. Flow passage 13 has length L of 10 mm.
Tubular body 11 may be made of insulating material. Alternatively, tubular body 11 may be made of material having a surface which faces flow passage 13 and is covered with an insulator. Tubular body 11 may be made of, for example, insulators, such as glass, quartz, sapphire, or ceramic, or a silicon substrate having thermal silicon oxide formed on a surface thereof.
Inner surfaces 11A and 11B of tubular body 11 may be made of materials different from each other. In this case, a material forming tubular body 11 may be exposed from either one of inner surface 11A or inner surfaces 11B.
Adsorption part 12 adsorbs molecules of a chemical substance contained in the sample. Plural adsorption parts 12 are provided on inner surface 11A of tubular body 11 to be spaced from one another with predetermined interval B1. Adsorption part 12 has a circular column shape. Adsorption part 12 has end 12A and end 12B opposite to end 12A. End 12A of adsorption part 12 is fixed onto inner surface 11A of tubular body 11. In chemical substance concentrator 10, end 12B is provided on and fixed to inner surface 11B of tubular body 11.
Interval B1 (see
Fiber 15 has anisotropic properties. A layer for controlling a growing direction of fibers 15, a material layer serving as a core of fiber 15, and a catalyst layer are formed on inner surface 11A. After that, fibers 15 are grown by a vapor phase method or a liquid phase method. Fibers 15 are preferentially oriented in a direction substantially perpendicular to inner surface 11A.
Fibers 15 are made of metal oxides, such as ZnO, SnO2, In2O3, In2-xSnxO3 (for instance, 0.1≦x≦0.2), NiO, CuO, TiO2, and SiO2. Oxygen on a surface of the metal oxide interacts with molecules of the chemical substance, thereby adsorbing the molecules of the chemical substance efficiently. Fiber 15 is made of a nanowire or a nanofiber.
Fiber 15 is covered with adsorption material 115 for adsorbing molecules of the chemical substance selectively.
For instance, in the case that carbon monoxide is adsorbed selectively, nickel and silver may be used as adsorption material 115. Further, in the case that ammonia or chlorine is adsorbed, molybdenum may be used as adsorption material 115. In the case that nitrogen oxide is adsorbed, zeolite may be used as adsorption material 115. In the case that hydrogen is adsorbed, palladium may be used as adsorption material 115. In the case that water is adsorbed, poly aniline may be used as adsorption material 115. In the case that molecules of a polar organic substance are adsorbed, a polyethylene glycol or PDMS (polydimethyl siloxane) may be used as adsorption material 115. In this case, adsorption material 115 is preferably made of a material having a surface having the same polarity as surfaces of the molecules. The material of adsorption material 115 can be selected according to the molecules of the chemical substance to be adsorbed as necessary.
Fiber 15 may be made of adsorption material 115 for adsorbing molecules of the chemical substance selectively. If fiber 15 forming adsorption part 12 adsorbs molecules of the chemical substance by itself, fiber 15 may not be covered with adsorption material 115.
In accordance with the embodiment, an average diameter of adsorption part 12 is more than or equal to several tens micrometers and less than or equal to several hundred micrometers. In accordance with the embodiment shown in
One adsorption part 112 out of plural adsorption parts 12 is spaced from another adsorption part 212 out of plural adsorption parts 12 which is adjacent to adsorption part 112 by an interval B1 of about 200 μm. Plural adsorption parts 12 are meanderingly arranged such that centers 12C of adsorption parts 12 which are located close to one another in flow direction D10 do not overlap one another viewing in flow direction D10. In chemical substance concentrator 10 according to the embodiment, plural adsorption parts 12 are meanderingly arranged such that centers 12C of adsorption parts 12 adjacent to one another in flow direction D10 do not overlap viewing in flow direction D10.
The sample passes through between plural adsorption parts 12 to flow from inlet 16 to outlet 17 in flow direction D10. At this moment, the sample hardly flows into between plural fibers 15 in single adsorption part 12. This is because a pressure loss within single adsorption part 12 is substantially three or four orders of magnitude larger than a pressure loss between plural adsorption parts 12 since fibers 15 are densely gathered in single adsorption part 12.
In accordance with the embodiment, height H2 of adsorption part 12 in height direction DH directed from inner surface 11A to inner surface 11B is 30 μm. Adsorption part 12 extends from inner surface 11A to inner surface 11B. In other words, height H1 of flow passage 13 in height direction DH is equal to height H2 of adsorption part 12, i.e., 30 μm in accordance with the embodiment.
Desorption part 94 is provided on outer surface 11C of tubular body 11 opposite to inner surface 11A. Desorption part 94 desorbs the molecules of the chemical substance which has been adsorbed on adsorption part 12 from adsorption part 12 to return the desorbed molecules into the sample. Thus, chemical substance concentrator 10 can condense the chemical substance contained in the sample.
The desorbed molecules of the chemical substance are detected by, for example, a sensor provided downstream in flow direction D10 with respect to chemical substance concentrator 10. Further, the adsorbed molecules of the chemical substance can be desorbed to recover the adsorbing function of adsorption part 12.
In chemical substance concentrator 10 shown in
Adsorption part 12 implemented by an aggregation of fibers 15 has a small heat capacity depending on its structure. In chemical substance concentrators 10A and 10B shown in
Heating unit 14 may be made of material, such as a metal wire or a resistive heating material, generating heat. For instance, heating unit 14 includes heating sections A14 each facing respective one of adsorption parts 12 and connecting sections B14 for connecting heating sections A14 in series. In chemical substance concentrator 10A shown in
Upon having currents flow, nanofibers 142 generate heat due to resistances included in nanofibers 142. Accordingly, nanofibers 142 can be used as heating unit 14 of chemical substance concentrator 10 shown in
Nanofibers 142 heat up heating unit 114 to a high temperature with little electric power. Therefore, adsorption part 12 can be heated efficiently with small electric power. Nanofibers 142 have a small heat capacity, and allow heating unit 114 to be cool at a high speed. Therefore, heating unit 114 using nanofiber 142 can heat or cool adsorption part 12 more quickly.
Fibers 15 of adsorption part 12 and nanofibers 142 of heating unit 14 may be made of the same material. Alternatively, fibers 15 and nanofibers 142 may be formed of different materials.
Chemical substance concentrators 10A and 10B shown in
Heating units 14 and 114, vibrators 24 and 124, and light irradiation unit 34 function as desorption part 94 for desorbing molecules C10 of the chemical substance adsorbed on adsorption part 12. Chemical substance concentrators 10, and 10A to 10F do not necessarily include desorption part 94.
A current may flow to an electrode connected to fiber 15 of adsorption part 12. Thus, adsorption part 12 per se functions as a heating unit.
The shape of adsorption part 12 may not necessarily have a circular column shape. For instance, adsorption part 12 may have an elliptic column shape or a polygonal column shape. Adsorption part 12 may have a conical shape, a pyramid shape, or an elliptic cone shape.
In the above-mentioned conventional detection system, carbon nanofiber is charged inside a tubular body as an adsorbent to provide an adsorption part. However, if the charged adsorbent has a high density, a pressure loss of the adsorption part will be increased. For that reason, the sample hardly passes through the adsorption part.
Further, adsorption part 12 may not necessarily be implemented by an aggregation of fibers 15. Adsorption part 12 may be made of a material, such as a porous body, having numerous micro-voids.
An operation of chemical substance concentrator 10 will be described below.
The sample containing molecules of the chemical substance is inserted into chemical substance concentrator 10. Those molecules are adsorbed on adsorption parts 12 provided inside the flow passage.
For instance, in chemical substance concentrator 10 in accordance with the embodiment, height H1 of flow passage 13 is 30 μm, and width W of flow passage 13 in a direction perpendicular to height H1 and flow direction D10 is 1 mm. In the case that the flow rate is 1 ml/min, chemical substance concentrator 10 has a pressure loss of about 3.2 kPa, and the Reynolds number is 4.9. In the case that the flow rate is 5 ml/min, chemical substance concentrator 10 has a pressure loss of about 16 kPa, and the Reynolds number is 24.7. In the case that the flow rate is 10 ml/min, chemical substance concentrator 10 has a pressure loss of about 31.9 kPa, and the Reynolds number is 49.3.
With such a configuration, for example, a small sized pump with a maximum static pressure of 80 kPa can be used to insert the sample into chemical substance concentrator 10.
A comparative example of a chemical substance concentrator in which adsorption part 12 is provided over the entire cross section of the flow passage will be described below. When the sample passes through the chemical substance concentrator at a flow rate of 1 ml/min, a pressure loss of the chemical substance concentrator is more than about 100000 kPa. For that reason, a small sized pump with a small capacity can hardly insert the sample into the chemical substance concentrator of the comparative example.
As shown in
When sample A10 is inserted into chemical substance concentrator 10, the Reynolds number is preferably smaller than 3000. This configuration allows sample A10 to flow behind adsorption part 12 as a laminar flow.
The Reynolds number is preferably smaller than 150. This configuration prevents a Karman vortex from being produced behind adsorption part 12. Accordingly, sample A10 also flows around behind adsorption part 12, so that more molecules C10 of the chemical substance are adsorbed.
Chemical substance concentrator 30 includes tubular body 11 and adsorption parts 12 provided on inner surface 11A of tubular body 11. End 12B of adsorption part 12 is provided on inner surface 11A while end 12A faces inner surface 11B with an interval between end 12B and inner surface 11B.
A space through which the sample flows is formed above adsorption part 12, i.e., between end 12A of adsorption part 12 and inner surface 11B.
For instance, height H3 of flow passage 13, i.e., a distance between inner surface 11A and inner surface 11B is 40 μm, and height H2 of adsorption part 12 is 30 μm. Adsorption section 12 does not contact inner surface 11B. In other words, chemical substance concentrator 30 has a two-layer structure, i.e., region 31 in which adsorption part 12 is formed and region 32 in which adsorption part 12 is not formed.
The pressure loss of chemical substance concentrator 30 can be calculated in the state a flow passage in which adsorption part 12 is formed and a flow passage in which adsorption part 12 is not formed are connected in parallel.
A pressure loss of region 31 in which adsorption part 12 is formed is larger than a pressure loss of region 32 in which adsorption part 12 is not formed. If a difference between the pressure losses of region 31 and region 32 increases, the sample hardly flow into region 31 in which adsorption part 12 is formed. For that reason, the pressure loss of region 31 is preferably identical to the pressure loss of region 32, or the difference between the pressure losses of regions 31 and 32 is about one digit order.
The sample also enters between fibers 15 of adsorption part 12 easily. For that reason, molecules of the chemical substance are adsorbed not only on end 12A, which is an upper surface of adsorption part 12, but also on fibers 15 located inside adsorption part 12.
Fibers 15 inclining toward inlet 16 are made of crystal fibers. For instance, in the case that the fibers are made of hexagonal ZnO, a crystal layer is formed as a core of fiber 15. The crystal layer is formed by sputtering, such as PVD (Physical Vapor Deposition).
Vaper-deposited particles formed by sputtering flow over a wide solid angle. A c-axis direction of the obtained columnar crystal grows with dispersion from an axis perpendicular to a substrate surface. The dispersion strongly depends on a flowing angle of the particles.
In a sputtering apparatus, a target is offset, and a region directly above a target erosion part is masked with a shielding plate. Accordingly, the sputtering apparatus sputters particles to prevent the particles from flowing in a vertical component thereof. As a result, a crystal layer of a columnar crystal oriented in the c-axis inclining in one direction with respect to the substrate surface is obtained.
The fibers are formed on the formed crystal layer by a vapor phase method or a liquid phase method, thereby obtaining fibers 15 inclining with respect to the substrate surface. For instance, inner surface 11A of tubular body 11 is used as a flat surface of the substrate, fibers 15 can be formed to incline at any angle with respect to flow direction D10. The angle ranges, for example, from 45 degree to 80 degree.
Accordingly, the sample can enter between fibers 15 of adsorption part 12. Chemical substance concentrators 40 and 40A can adsorb chemical molecules efficiently.
As mentioned above, chemical substance concentrator 10 (10A to 10H, 30, 30A, 40, and 40A) includes tubular body 11 and adsorption parts 12 provided in an inside of tubular body 11. Tubular body 11 forms flow passage 13 through which sample A10 containing a chemical substance flows in flow direction D10. Adsorption parts 12 adsorb the chemical substance, and desorb the adsorbed chemical substance. Adsorption part 12 is an aggregation of fibers 15 made of metal oxide. In the cross section of tubular body 11 perpendicular to flow direction D10, adsorption parts 12 are arranged to be spaced from one another by interval B1.
In the cross section of tubular body 11, interval B1 between adsorption parts 12 adjacent to each other among adsorption parts 12 may be larger than interval D1 between fibers 15 in adsorption part 12.
Tubular body 11 may have inner surface 11A on which adsorption parts 12 are provided, and inner surface 11B that faces inner surface 11A of tubular body 11 and is separated from adsorption parts 12.
End 12A of adsorption part 12 may be located more downstream in flow direction D10 than end 12B.
Fibers 15 may be made of ZnO.
Desorption part 94 desorbs, from adsorption parts 12, the chemical substance adsorbed on adsorption parts 12.
Desorption part 94 may be heating unit 14 for heating adsorption parts 12.
Desorption part 94 may be vibrator 24 for vibrating adsorption parts 12.
Desorption part 94 may be light irradiation unit 34 for irradiating adsorption parts 12 with light.
Adsorption parts 12 may be arranged meanderingly.
Adsorption parts 12 may be arranged in a row.
Adsorption parts 12 may be arranged in a row without an interval in a cross section of tubular body 11 other than the above-mentioned cross section.
Adsorption parts 12 may desorb the adsorbed chemical substance into sample A10.
Chemical substance concentrators 10, 10A to 10H, 30, 30A, 40, and 40A may be formed inside a pipe provided in a detection system, for example. In this case, the pipe of the detection system serves as tubular body 11.
As mentioned above, a chemical substance concentrator according to one or more aspects has been described based on the exemplary embodiments, the present disclosure is not limited to the exemplary embodiments. Forms obtained by various modifications to the exemplary embodiments that can be conceived by a person of skill in the art as well as forms realized by combining structural components in different exemplary embodiments, which are within the scope of the essence of the present disclosure, may be included in the one or more aspects.
Number | Date | Country | Kind |
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2015-091689 | Apr 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/002192 | 4/26/2016 | WO | 00 |