I. Field of the Invention
This disclosure relates to the field of photoelectrochemical water splitting. In particular, the disclosure relates to a chemically passivated photoelectrode for use in photoelectrochemical water splitting, and a method of chemically passivating photoelectrodes for use in water splitting.
II. Background
Photoelectrochemical water splitting, also known as artificial photosynthesis, has long been suggested as a promising way to capture and store solar energy. The heart of a typical water splitting cell is a semiconductor photoelectrode, in which electron-hole pairs are generated upon light absorption. Following charge carrier separation, the electrons reduce water to hydrogen while the holes oxidize water to oxygen.
However, the energy conversion efficiency for photoelectrochemical water splitting remains low due to multiple material limitations. For example, conventional photoelectrodes fabricated with zinc oxide (ZnO) nanostructures (Greene, L. E. et al. Angew. Chem., Int. Ed. 42, 3031-3034 (2008); Greene, L. E. et al. Nano Lett. 5, 1231-1236 (2005); Shim, M et al,. J. Am. Chem. Soc. 123, 11651-11654 (2001); each of which is incorporated by reference in its entirety) generally contain large defect populations such as oxygen vacancies that act as deep traps. The deep traps directly block the interfacial electrochemical reaction, significantly reducing the energy conversion efficiency. Moreover, ZnO is only marginally stable in aqueous solution and dissolves in either acidic or alkaline environment (Yang, X. Y et al. Nano Lett. 9, 2331-2336 (2009); Ahn, K. S et al., Appl. Phys. Lett. 91, 231909 (2007); Ahn, K. S. et al., Appl. Phys. Lett. 93, 163117 (2008), each of which is incorporated by reference in its entirety). As a result, photoelectrochemical water splitting with ZnO is typically performed in neutral pH electrolyte solutions, where the absence of H+ and OH− increases the electrolyte resistivity and significantly limits mass transport near the semiconductor/electrolyte interface.
While previous strategies of dealing with these shortcomings have included either treating crystalline or polycrystalline semiconducting oxides with methods such as electrochemical compensation, and coating highly conductive materials with TiO2 shells (see, for example, U.S. Pat. No. 4,511,638, U.S. Pat. No. 8,216,436 and U.S. Patent Publication No. 2010-0043877 A1, each of which is incorporated by reference in its entirety), the use of TiO2 as a photoactive component results in much lower conversion efficiency as TiO2 has fundamental deficiencies such as a wide band gap, low carrier densities, and poor conductivity.
There remains a need for a semiconductor electrode that is chemically robust and able to withstand the harsh condition for water oxidation/reduction.
In view of the aforementioned challenges, chemically passivated photoelectrodes are provided. The photoelectrodes have an electronic band gap small enough to maximize solar light absorption while still providing sufficient energy to drive a water splitting reaction, while possessing suitable electrical conductivity to facilitate charge carrier separation with minimal ohmic loss. The disclosed chemically passivated photoelectrode has a conductive substrate, a layer of conductive oxide, such as zinc oxide (ZnO), over the conductive substrate, and an ultrathin layer of a chemically inert semiconductor material coating the conductive oxide layer. The ultrathin layer of chemically inert semiconductor material, which is less than 5 nm thick, increases the efficiency of water splitting through passivation of surface charge traps and chemical stability in harsh environments, as opposed to being photoactive. In another embodiment, the conductive oxide is cuprous oxide.
In certain embodiments, the chemically inert semiconductor material of said ultrathin layer is selected from the group consisting of titanium dioxide, hafnium dioxide, and zirconium dioxide.
In certain embodiments, deep trap states in the conductive oxide, such as ZnO, layers are removed through treatment with reactive plasma, thermal annealing, or a combination thereof, prior to the deposition of the chemically inert semiconductor material. In an embodiment, the reactive plasma is oxygen plasma. In yet another embodiment, the conductive oxide, such as ZnO, layer is annealed at a temperature that ranges between about 250° C. and about 500° C. in O2, such as at about 500° C.
In yet another embodiment, the conductive oxide, preferably ZnO, layer may comprise nanostructures such as nanowire arrays. The nanostructures may be doped with foreign elements such as nitrogen, gallium, and indium, amongst others, in order to lower the band gap of the conductive oxide, thereby increasing the conversion efficiency of photoelectrochemical water splitting.
A solar cell, which includes the chemically passivated photoelectrode, is also disclosed.
The specification discloses, in one embodiment, a chemically passivated photoelectrode that is substantially resistant to photocorrosion and/or deterioration in harsh environments. Methods for fabricating the chemically passivated photoelectrode are disclosed. A solar cell, which includes the chemically passivated photoelectrode, is also disclosed.
Specifically, referring to
The thickness of the inert semiconductor shell may affect the performance and the stability of the photoelectrode. It has been found, that when the semiconductor shell is thicker than 5 nm, the TiO2 coating behaves as a photoactive component, resulting in much lower conversion efficiency than when the semiconductor shell is thinner than 5 nm. TiO2 has fundamental deficiencies such as a wide band gap, low carrier densities, and poor conductivity. A coating of TiO2 or other inert semiconductor materials having a thickness of less than 5 nm results in superior performance as ZnO, which is naturally a better conductor of both electrons and holes, acts as the photoactive component. In an alternate embodiment, the photoactive component that is coated with an ultrathin layer of chemically inert semiconductor may include other materials known in the art, such as cuprous oxide (Cu2O). The ultrathin coating serves to passivate the ZnO layer and provide protection against photocorrosion when placed in electrolyte 104.
In the disclosed photoelectrode, the conductive substrate 101 can be any substrate suitable for supporting a conductive oxide film. The conductive substrate 101 may be rigid or flexible. Substrates include, but are not limited to, glass, gold, aluminum, steel, silicon wafers, SiO2, and polyimide.
A high surface to volume ratio provides advantages in photoelectrochemical water splitting. For example, the high surface to volume ration results in increased contact with the electrolyte. As shown in
One or more dye and/or polymer molecules may be bonded to the nanostructures 105 prior to the deposition of the chemically inert semiconductor layer 103 to enhance the performance of the photoelectrode 100 in electrochemical water splitting and other electrolytic processes. Suitable dyes and polymers may include those that enhance light absorption by the photoelectrode 100. Such dyes include, but are not limited to, Ru-based, Fe-based, and phthalocyanine-based dyes. Polymer molecules may include, but are not limited to, poly(alkyl)thiophene, polyparaphenylene vinylene, polyvinyldifluoride, and copolymers thereof.
The ZnO layer 102 may be doped with foreign elements in order to lower its band gap in order to increase efficiency of photoelectrochemical water splitting. Dopants may include, but are not limited to, Group-III elements such as boron, nitrogen, gallium, and indium.
In one embodiment of the disclosed invention, the ZnO layer 102 is treated with oxygen plasma prior to the deposition of the chemically inert semiconductor material. In another embodiment, the ZnO layer 102 is thermally annealed in O2 at a temperature of about 250° C. to about 500° C. prior to the deposition of the chemically inert semiconductor material. In an embodiment, the ZnO layer 102 is both treated with oxygen plasma and thermally annealed in O2 at a temperature of about 250° C. to about 500° C., such as at 500° C., prior to the deposition of the chemically inert semiconductor material. Treatment of the ZnO layer 102 prior to the deposition of the chemically inert semiconductor layer 103 results in the passivation of surface charge traps and the removal of deep trap states, further improving water splitting and efficiency and other electrochemical processes. Other electrochemical processes may include photocatalytic activity, which can be used, for example, to decompose organic pollutants in water.
The thin layer of chemically inert semiconductor material deposited over the ZnO layer 102 can be applied by various chemical or physical means known in the art. Methods of deposition may include, but are not limited to, atomic layer deposition (ALD) and chemical vapor deposition (CVD). In an embodiment, the chemically inert semiconductor material is TiO2.
Also disclosed is a solar cell 110 (
Solar cells include, but are not limited to, dye-sensitized solar cells, polymer solar cells, silicon solar cells, copper indium gallium selenide (CIGS) solar cells, bulk-heterojunction solar cells, and hybrid inorganic-organic solar cells.
The disclosed photoelectrode may be fabricated using any technique that is well known in the art. First, a nanowire array is grown on a conductive substrate. The growth of a nanowire array comprises a deposition step and a growth step. The deposition step comprises depositing nanocrystals on the substrate using any suitable deposition method. Suitable methods may include, but are not limited to self assembly processes, spin coating, spraying, roller coating, dip coating. The growth step, which occurs after the deposition step, comprises contacting the substrate, now seeded with nanocrystals, with a growth medium. The growth medium may comprise any suitable material that induces growth of nanowires, which may include, but are not limited to amines, phosphonic acids, and carboxylic acids.
Following the growth of the nanowire array over the conductive substrate, a chemically inert semiconductor material coating is deposited over the nanowire array. Chemical and physical means of deposition are well known in the art. Suitable deposition methods may include, but are not limited to, chemical solution deposition, spin coating, chemical vapor deposition, atomic layer deposition, molecular beam epitaxy, and sputtering.
The completed photoelectrode may be used in solar cells. When used in solar cells, the disclosed photoelectrode is connected to external circuits and immersed into an aqueous electrolyte solution. The electrolyte solution may be an alkaline solution as the environment provides adequate OH− ions adsorbed over the electrode surface to receive the photogenerated holes.
The following non-limiting examples set forth herein below illustrate certain aspects of the invention.
A ZnO nanowire array is grown over an indium tin oxide (ITO) glass substrate using a seed-mediated hydrothermal method described in Greene, et al. (Angew. Chem., Int. Ed. 2003, 42, 3031-3034; Nano Lett. 2005, 5, 1231-1236). To deposit the ZnO seed, an ethanol solution of zinc acetate is drop-cast over the growth substrate, then baked at 325° C. for 20 minutes in air. The seeded substrate is then placed in an aqueous solution of zinc nitrate and hexamethylenetetramine that is heated to 90° C. After 120 minutes, the nanowire array is thoroughly washed with deionized water and dried in a stream of nitrogen (N2) to yield Sample I as illustrated in
The as-grown ZnO nanowires (
Photoluminescence (PL) spectra of the nanowire arrays are measured in an ISS PC1/K2 spectrofluorometer that uses a xenon lamp for optical excitation and a photon multiplier tube for PL detection. The excitation wavelength is set to 280 nm by a monochromator. The PL emission is collected by a second monochromator at the normal direction to the excitation beam. A 320 nm long-pass filter is inserted between the sample and the second monochromator to remove the scattered excitation light.
The steady-state photoluminescence (PL) spectra of as-grown nanowire arrays show weak band gap emission near 3.3 eV (376 nm), accompanied by a much stronger deep-level emission at approximately 2.2 eV (560 nm) (
The measurements are performed on a measurement station equipped with a potentiostat (VERASTAT, Princeton Applied Research, Oakridge, Tenn.), a custom-built three-electrode quartz-windowed photoelectrochemical cell, and a 150 W solar simulator with AM 1.5 G filter (Newport Corporation, Stratford, Conn.). In the photoelectrochemical cell, 0.1 M KOH solution was used as an electrolyte, the nanowire array substrate as a working electrode (active/uniform illumination area of 1.0 cm2), an Ag/AgCl/3 M KCl reference electrode (0.210 VNHE), and a platinum wire counter electrode. The incident light power is calibrated by a calibrated quartz-windowed Si solar cell (Newport) and a spectrometer calibrated for an absolute irradiance measurement (Ocean Optics). For the incident photon-to-current efficiency (IPCE) measurement, we use a 300 W xenon arc lamp and a grating monochromator equipped with band-pass filters for removing higher order diffractions. The light power for each wavelength is measured by an optical power meter (Newport 1918-C) and a UV-enhanced Si photodiode sensor.
Linear current density-potential (j-E) sweeps (
The anodic photocurrent onset at 0.8 V negative of E°(O2|H2O) indicates the photoelectrochemical system is capable of harvesting solar energy through water splitting. Higher applied voltage results in further band bending at the ZnO/electrolyte interface, improved charge carrier separation efficiency, and higher photocurrent. At zero overpotential vs E°(O2|H2O), the photocurrent output of the as-grown ZnO nanowire array reaches 0.40 mA/cm2, which is among the highest reported photocurrents for a ZnO-based photoelectrochemical water splitting cell (
where jP is the photocurrent density, (E°(O2|H2O)−E) is the electrode underpotential vs E°(O2|H2O), and I0=100 mW/cm2 is the 1 sun (AM 1.5 G) incident light power. The photocurrent output decreases by about 10% after 1h of the photoelectrochemical reaction (
The photoelectrochemical water splitting activity and chemical stability of the ZnO nanowire anode are significantly improved after TiO2 coating and additional processing, which are summarized in
Further removal of deep trap ZnO surface states enabled substantial enhancement in the photoelectrochemical activity of ZnO core/TiO2 shell nanowire arrays. Treatment of as-grown ZnO nanowire arrays with an oxygen plasma prior to coating with a thin TiO2 shell (Sample III as shown in
Annealing as-grown ZnO nanowire arrays in O2 at 500° C. before performing the O2 plasma treatment and growing the TiO2 shell (Sample IV as shown in
The foregoing example and description of the preferred embodiments should be taken as illustrating, rather than as limiting the present invention as defined by the claims. As will be readily appreciated, numerous variations and combinations of the features set forth above can be utilized without departing from the present invention as set forth in the claims. Such variations are not regarded as a departure from the spirit and script of the invention, and all such variations are intended to be included within the scope of the following claims.
This application claims the benefit under 35 U.S.C. 119(e) of U.S. Provisional Application No. 61/898,893 filed on Nov. 1, 2013, the content of which is incorporated herein in its entirety.
The present invention was made with government support under contract number DE-AC02-98CH10886 awarded by the U.S. Department of Energy. The United States government has certain rights in the invention.
Number | Date | Country | |
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61898893 | Nov 2013 | US |