The present invention relates generally to methods and systems for treating subterranean formations. More particularly, but not by way of limitation, embodiments of the present invention include methods and systems for favorably altering the chemomechanical properties of subterranean formations with treatment fluids comprising surfactants and halide salts.
Hydrocarbons occupy pore spaces in subterranean formations such as, in sandstone and limestone formations. The pore spaces are often interconnected and have a certain permeability, which is a measure of the ability of the rock to transmit fluid flow. Maximizing production from low permeability reservoirs remains a continuing challenge in the hydrocarbon producing industry.
A variety of conventional methods have been used to improve the permeability of formations to enhance hydrocarbon recovery. Examples of such treatment methods include stimulation operations such as fracturing and acid stimulation operations.
Hydraulic fracturing is a process by which a fluid under high pressure is injected into the formation to create and/or extend fractures that penetrate into the formation. These fractures can create flow channels to improve well productivity. Propping agents of various kinds, chemical or physical, may be used to hold the fractures open and to prevent the healing of the fractures after the fracturing pressure is released. Acid stimulation, on the other hand, is a chemical stimulation method that involves the injection of acid solutions that create porous channels throughout the formation to improve the permeability and porosity of the formation.
While conventional methods are typically effective at improving the hydrocarbon producing characteristics of a formation, at least in the short term, operators continually seek to enhance reservoir productivity.
Other applications that may benefit from altering the petrochemical properties of hydrocarbon reservoirs include enhanced treatment fluids or completion fluids used prior to or simultaneously with drilling operations. For example, any treatment operation that increases a drilling operations rate-of-penetration (ROP) is usually desirable. At the same time, preventing a phenomenon referred to as washouts or loss of drilling mud or completion fluids is also desirable during some operations such as completion operations. Therefore, treating a subterranean formation so as to alter its petrochemical properties to achieve improved production characteristics continues to evoke high interest in the industry.
The present invention relates generally to methods and systems for treating subterranean formations. More particularly, but not by way of limitation, embodiments of the present invention include methods and systems for favorably altering the chemomechanical properties of subterranean formations with treatment fluids comprising surfactants and halide salts.
One example of a method for treating a subterranean formation comprises: (a) providing a chemomechanical treatment fluid comprising a base fluid, a nonamphoteric surfactant, and a halide salt, wherein the nonamphoteric surfactant is dissolved in the base fluid at a concentration below its critical micelle concentration; (b) introducing the chemomechanical treatment fluid under pressure into the subterranean formation, the subterranean formation having a plurality of fractures, tensile strengths, compressive strengths, and a fracture toughness, wherein each fracture has one or more fracture tips; (c) substantially ceasing the introduction of the chemomechanical treatment fluid; (d) allowing the chemomechanical treatment fluid to saturate the fracture tips; (e) allowing the chemomechanical treatment fluid to interact with the subterranean formation to decrease the tensile strengths, compressive strengths, and fracture toughness of the subterranean formation; and (f) introducing additional chemomechanical treatment fluid after step (d) under pressure to bifurcate the fracture tips so as to from multiple fractures from each fracture.
One example of a method for treating a subterranean formation comprises: (a) providing a chemomechanical treatment fluid comprising a base fluid, an amphoteric surfactant, and a halide salt, wherein the amphoteric surfactant is dissolved in the base fluid at a concentration below its critical micelle concentration; (b) introducing the chemomechanical treatment fluid into the subterranean formation; (c) allowing the chemomechanical treatment fluid to interact with the subterranean formation to increase the tensile strengths, compressive strengths, and fracture toughness of the subterranean formation to form a treated portion of the subterranean formation; and (d) drilling a portion of a well bore in the treated portion of the subterranean formation.
One example of an enhanced hydrocarbon recovery method comprises: providing a chemomechanical treatment fluid comprising an aqueous base fluid, a surfactant, and a halide salt, wherein the surfactant is dissolved in the aqueous base fluid at a concentration below its critical micelle concentration; introducing the chemomechanical treatment fluid into the subterranean formation by way of an injection well; allowing the chemomechanical treatment fluid to interact with the subterranean formation to decrease the tensile strengths, compressive strengths, and fracture toughness of the subterranean formation; and sweeping hydrocarbons towards a production well using the chemomechanical treatment fluid as a driving fluid for motivating the hydrocarbons towards the production well.
One example of a chemomechanical treating fluid for treating subterranean formations comprises: an aqueous base fluid wherein the aqueous base fluid comprises water and an alcohol; a nonamphoteric surfactant wherein the nonamphoteric surfactant is dissolved in the aqueous base fluid at a concentration below its critical micelle concentration; and a halide salt.
The features and advantages of the present invention will be apparent to those skilled in the art. While numerous changes may be made by those skilled in the art, such changes are within the spirit of the invention.
A more complete understanding of the present disclosure and advantages thereof may be acquired by referring to the following description taken in conjunction with the accompanying figures, wherein:
While the present invention is susceptible to various modifications and alternative forms, specific exemplary embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
The present invention relates generally to methods and systems for treating subterranean formations. More particularly, but not by way of limitation, embodiments of the present invention include methods and systems for favorably altering the chemomechanical properties of subterranean formations with treatment fluids comprising surfactants and halide salts.
In certain embodiments, methods for treating subterranean formations comprise the steps of introducing a chemomechanical treatment fluid into the subterranean formation and allowing the chemomechanical treatment fluid to interact with the subterranean formation to alter its petrochemical properties in various ways. Depending on the desired application, the chemomechanical treatment fluid may comprise a base fluid, a halide salt and an amphoteric or nonamphoteric surfactant where the surfactant is dissolved in the base fluid at a concentration below its critical micelle concentration. Applications of use involving the chemomechanical treatment fluids include treatment operations, secondary recovery operations, drilling operations, and any other operation that would benefit from the formation property modifications described herein. Subterranean formation properties that may to be varied by the chemomechanical treatment fluid include, but are not limited to, fracture toughness, tensile strength, or a combination thereof. Other enhancements of the methods are described further below.
Reference will now be made in detail to embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. Each example is provided by way of explanation of the invention, not as a limitation of the invention. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention cover such modifications and variations that come within the scope of the invention.
In certain embodiments, chemomechanical treatment fluids may comprise a base fluid, a halide salt, and a surfactant. The chemomechanical treatment fluid may advantageously modify certain properties of the formation, such as the fracture toughness. The concentrations of and the types of halide salts and surfactants employed in the chemomechanical treatment fluid influence the interaction of the chemomechanical treatment fluid and the formation. In certain embodiments, a plurality of halide salts and/or surfactants may be employed as desired or as particular applications warrant. The specific concentrations and types of chemomechanical treatment fluids employed depend on a number of factors, including, but not limited to, desired application, formation lithology, cementation, mineralogy, virgin pore pressure, formation temperature, acidity, or pH, secondary porosity, and the presence of discontinuities (e.g. fractures, bugs, and bedding).
The surfactant may comprise an amphoteric surfactant or a nonamphoteric surfactant depending on the desired application. In certain embodiments, a plurality of surfactants may be used.
Generally, nonamphoteric surfactants may be employed where a weakening of the formation is desired, whereas amphoteric surfactants may be employed where a strengthening of the formation is desired. Examples of suitable nonamphoteric and amphoteric surfactants for use with the present invention include, but are not limited to, ammonium laurel sulfate, sodium lauryl sulfate, sodium dodecyl sulfate, fluorinated surfactants, cationic fluorinated surfactants, or any combination thereof. Under some conditions, various surfactants will act as a nonamphoteric surfactant or an amphoteric surfactant.
In certain embodiments, suitable concentrations of surfactants include concentrations from about 100 ppm to about 250 ppm. In certain embodiments, the concentration of surfactant is below its critical micelle concentration (CMC). The critical micelle concentration (CMC) is the concentration of surfactants above which micelles are spontaneously formed. Above the CMC, surfactants start aggregating into micelles, thus again decreasing the system's free energy by decreasing the contact area of hydrophobic parts of the surfactant with water. Upon reaching CMC, any further addition of surfactants will just increase the number of micelles (in the ideal case). CMC is an important characteristic of a surfactant. Before reaching the CMC, the surface tension changes strongly with the concentration of the surfactant. After reaching the CMC, the surface tension remains more constant.
The halide salt may comprise any halide salt capable of assisting the modification of formation properties, including weakening or strengthening the formation as desired. Examples of suitable halide salts for use with the present invention include, but are limited to, chloride salts, iodide, salts, bromide salts, fluoride salts, halide salts of potassium, or any combination thereof. In certain embodiments, the addition of halide salts provides beneficial petrophysical and petrochemical interactions with the formation and may enhance the effects of the surfactants in the chemomechanical treatment fluid.
The base fluid of the chemomechanical treatment fluid may comprise any aqueous fluid. In certain embodiments, the base fluid comprises water. The water may be from any source including, but not limited to fresh water, sea water, naturally-occurring formation water, artificially-injected formation water, or any combination thereof. In certain embodiments, the base fluid may comprise an alcohol as desired.
Useful applications of chemomechanical treatment fluids of the present invention include, but are not limited to, stimulation enhancement, fluid loss prevention during drilling applications, prevention of disintegration or prevention of weakening of the formation being drilled or stimulated, strengthening of the formation being drilled or stimulated, enhancement of secondary operations, and enhancement of hydrocarbon recovery operations.
One example of a method for stimulation enhancement comprises treating a subterranean formation with a chemomechanical treatment fluid to enhance a stimulation operation such as a fracturing operation. In this example, the chemomechanical treatment fluid may be introduced into a subterranean formation to create a plurality of first fractures. Alternatively or additionally, the chemomechanical treatment fluid may be introduced into a subterranean formation that already possesses a plurality of first fractures.
After introduction of the chemomechanical treatment fluid into the subterranean formation, the operator may cease introducing chemomechanical treatment fluid into the subterranean formation and allow the chemomechanical treatment fluid to saturate the fracture tips of the existing fractures in the subterranean formation. As mentioned previously, interaction of the chemomechanical treatment fluid with the formation may cause a weakening of the formation or a reduction in the fracture toughness of the formation. During the saturation period, the surfactants of chemomechanical treatment fluids may alter the free surface energy of the crack face and reduce the work required to propagate a fracture. That is, chemomechanical treatment fluids of the present invention may change the tensile strength and fracture toughness of the rocks by altering the work needed to propagate microscopic cracks. Molecules at the surface of a grain have higher bond energy than internal molecules, so, to propagate a crack in a grain and create new surface area, work must be done to break the bonds of an internal molecule and crate higher energy bonds of surface grains. Surface acting agents such as surfactants and inorganic salts adsorb and weakly bond with the surface molecules, lowering the bond energy and reducing the work needed to propagate a crack. Because some surface acting agents work better than others, these principles can be used to either increase or reduce the tensile strength and fracture toughness in the rock of interest.
During the period of saturation, pressure may be maintained in the formation or allowed to reduce, depending on the conditions of the system. In certain embodiments, the time period of saturation may vary from about 15 minutes to about half an hour to about two hours. In certain embodiments, this delay (between saturation of the fracture tips and subsequent introduction of additional chemomechanical treatment fluid) allows lagging fluids sufficient time to catch up with the tip of the propagating fractions. This process may be repeated two or more times if desired. This process may be referred to as the “hesitation” method, because some fluids are left behind the tip of the fracture and require some time for them to travel towards the moving end.
Upon sufficient saturation of the fracture tips, additional chemomechanical treatment fluid may be introduced under pressure to bifurcate the fracture tips so as to form multiple fractures from each first fracture. In certain embodiments, the saturation of the fracture tips allows the fluid to act as a “wedge” when additional chemomechanical treatment fluid is reintroduced into the formation. Thus, the cyclical introduction of the chemomechanical treatment fluid allows a wedge-splitting effect to occur so as to enhance the fracture tip birfurcations. These cyclical introductions of the chemomechanical treatment fluid may be repeated a plurality of times as desired. The subsequent reintroductions of chemomechanical treatment fluid should be sufficient to increase the pressure above the fracturing pressure. For most reservoirs, any rate of injection will be suitable if the injection rate imparts a downhole pressure that is near or above the parting pressure of the formation being treated (e.g. between about 500 psi and about 5,000 psi). In general, the fractures may extend radially at least about 10 feet from the well bore into the formation.
The stimulation enhancement methods described herein may have particular suitability in limestone formations, sandstone formations, low permeability formations, or any combination thereof. In certain embodiments, the applications described herein may have particular advantage in formations having low permeabilities of less than about 100 mD.
Another useful application of the chemomechanical treatment fluids described herein include treatment of subterranean formations in anticipation of drilling. Alternatively or additionally, treatment operations may also be performed simultaneously while drilling.
In such drilling applications, the chemomechanical treatment fluids may interact with the subterranean formation around the wellbore to increase the fracture toughness of the formation. Increasing the fracture toughness of the formation may be advantageous in certain embodiments by preventing washouts or fluid loss during certain drilling or treatment operations. Increasing fracture toughness may also aid in preventing well collapse.
In certain situations, decreasing the fracture toughness may be desired to increase the rate of penetration of drilling. Thus, if desired, the composition of the chemomechanical treatment fluids will be chosen to decrease rather than increase the fracture toughness of the subterranean formation. In some cases, chemomechanical treatment fluids may be included as one component of a drilling mud or other completion fluid.
Other beneficial applications of chemomechanical treatment fluids of the present invention include using chemomechanical treatment fluids to enhance secondary operations such as water flood sweeps. In this way, chemomechanical treatment fluids may be used as a water flood to enhance recovery of hydrocarbons by “sweeping” any hydrocarbons remaining in place towards a production well. In addition to the chemomechanical treatment fluid functioning as a water flood, the chemomechanical treatment fluid may also act to beneficially modify the properties of the subterranean formation so as to increase the permeability of the formation. Additionally or alternatively, the chemomechanical treatment fluid may also act to change the fracture toughness of the formation in anticipation of a treatment operation, a stimulation operation, or a drilling operation.
All or a portion of the surfactants and the halide salts may be encapsulated in a time-delay encapsulation material. Any encapsulation method known in the art may be used including, but not limited to, those encapsulating materials which degrade based on chemical or thermal conditions. In this way, chemomechanical treatment fluids may be designed to more efficiently target one or more zones of a subterranean formation. Some embodiments of chemomechanical treatment fluids may include multiple types of surfactants and/or halide salts as desired. Where multiple surfactants and/or halide salts are used, one or more of each may be coated in a time-delay release encapsulation for delayed activation or delivery of the chemical agent.
Where multiple geological subterranean zones are present next to one another, operators may wish to target each subterranean zone with an eye towards modifying the properties of each subterranean zone in a different way. For example, a reservoir layer may be bounded above and below by adjacent barrier layers. In certain embodiments, one may wish to increase the fracture toughness of the barrier layers while simultaneously decreasing the fracture toughness of the reservoir layer. Because one chemomechanical treatment fluid may have differing effects on differing geological adjacent layers, under some circumstances, an operator may be able to advantageously increase the fracture toughness of one geological layer while simultaneously decreasing the fracture toughness of another geological layer.
It is explicitly recognized that any of the elements and features of each of the methods described herein are capable of use with any of the other methods described herein with no limitation. Furthermore, it is explicitly recognized that the steps of the methods herein may be performed in any order except unless explicitly stated otherwise or inherently required otherwise by the particular method.
To facilitate a better understanding of the present invention, the following examples of certain embodiments are given. In no way should the following examples be read to limit, or define, the scope of the invention.
In one test, we measured the tensile strength of carbonate-rich rock samples from the Eagle Ford Reservoir, that were soaked in various chemical additives.
We also measured a strength called “Fracture Toughness”, the resistance of a material to propagate a tensile fracture.
For the Eagle Ford carbonate-rich shales, the same fracture toughness experiments shown in
Therefore, the present invention is well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the present invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular illustrative embodiments disclosed above may be altered or modified and all such variations and equivalents are considered within the scope and spirit of the present invention.
This application is a non-provisional application which claims the benefit of and priority to U.S. Provisional Application Ser. No. 61/432,495 filed Jan. 13, 2011, entitled “Chemomechanical Treatment Fluids and Methods of Use,” which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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61432495 | Jan 2011 | US |