The present disclosure relates to chest coolers and to inserts for chest coolers.
Conventional chest coolers store a coolant (typically ice or freezer packs) with items to be kept cool. As heat is absorbed by the coolant, it can melt or accumulate ambient moisture. The moisture may then accumulate in the bottom of the interior of the cooler. Generally, the items to be kept cool also sit on the bottom surface of the cooler and become moistened by the melted ice or collected condensation accumulated in the bottom of the cooler. This may be undesirable as it may affect the stored items negatively. For example, the items may become spoiled, damaged, or contaminated. This may frustrate the utility of the cooler and further create a situation that may require substantial effort to clean.
The present disclosure is directed to an insert for holding items stored in a cooler above the bottom of the cooler so that condensation or ice melt drains below the items. In one illustrative embodiment, the insert has a base portion that serves as a shelf for holding items stored in a cooler above the bottom thereof, which has a drainage structures to allow ice melt to flow underneath the base and away from the items. The base may be formed of one or more separate pieces and may be adjustable in size for use in different coolers. Adjustment features may include removably attachable extensions and base components that are slidably adjustable to form a complete base member of a desired size.
It will be appreciated by those of ordinary skill in the art that the various drawings are for illustrative purposes only. The nature of the present disclosure, as well as other embodiments thereof, may be more clearly understood by reference to the following detailed description, to the appended claims, and to the several drawings.
Throughout the description, similar reference numbers may be used to identify similar elements.
The present disclosure relates to inserts for coolers. It will be appreciated by those skilled in the art that the embodiments herein described, while illustrating certain embodiments, are not intended to so limit this disclosure or the scope of the appended claims. Those skilled in the art will also understand that various combinations or modifications of the embodiments presented herein can be made without departing from the scope of the present disclosure. All such alternate embodiments are within the scope of the present disclosure.
While many embodiments are described herein, at least some of the described embodiments include an insert configurable to be placed on the inside of a conventional cooler. The described embodiments facilitate gravity-fed drainage of liquids through the insert to the bottom of the cooler. In some embodiments, the insert reduces splashing of the liquid back through the insert once it has been drained to the bottom surface of the cooler. In some embodiments, the insert has adjustable feet to separate the insert from the bottom surface of the cooler and accommodate a varied amount of liquid. The insert is sufficiently strong to accommodate the weight of the contents of the cooler placed on the upper surface of the insert.
In one embodiment, the insert 1 is an insert for a conventional chest-type cooler. In other embodiments, the insert 1 is compatible with other systems in which it is desirable to allow for drainage of liquid or relatively small particulate through a surface and reduce return of the drained material through the insert 1. In some embodiments, the insert 1 allows for drainage and reduced return of the drained material through the use of slats 2. In the illustrated embodiment, the slats 2 are curved to allow for drainage space between the slats 2. The slats 2 also reduce the amount of drainage material that is allowed to pass back through the slats 2. In the illustrated embodiment, the slats 2 are turned to curve towards the center of the insert 1. In other embodiments, the slats 2 may curve outwards or in multiple directions. The illustrated embodiment includes a center portion 3. In the illustrated embodiment, the center portion 3 has a triangular cross-section. In other embodiments, the center portion 3 has other geometries. In some embodiments, the center portion 3 may be solid throughout or hollow or a mixture of both along the length.
In some embodiments, the insert 1 may be made of a single material such as a plastic, metal, or composite. In another embodiment, each component of the insert may be made of a material chosen to reduce price, simplify manufacturing, or perform a function. For example, the entire insert 1 may be constructed of a plastic for ease of cleaning and durability, or the slats 2 and center portion 3 may be constructed of a metal while the remainder of the insert 1 is constructed of a composite material to enhance thermal conductivity via metal components and strength via composites.
The illustrated embodiment also includes connector structures 4. In the illustrated embodiment, the connector structures 4 span between the slats 2. The connector structures 4 provide the structural rigidity of the insert 1 by joining each of the slats 2. In the illustrated embodiment, the connector structures 4 are placed at the top of the curve of the slats 2 so as to be close to the upper surface of the insert 1. In other embodiments, the connector structures 4 are placed at different locations along the slats 2. In the illustrated embodiment, a single array of connector structures 4 is shown. In some embodiments, the insert 1 includes multiple sets of connector structures 4. In some embodiments, the connector structures 4 may have a relatively small thickness in one dimension. In another embodiment, the connector structures 4 have a substantially symmetrical cross-section.
In the illustrated embodiment, the connector structures 4 also include an adaptation structure 5. In some embodiments, the adaptation structure 5 is a built-in weak region of the connector structures 4. In some embodiments, the adaptation structures 5 would allow for removal of one or more of the slats 2 from the insert 1 to adapt the overall size of the insert 1 to fit within the internal space of a cooler. In some embodiments, the adaptation structure 5 is located near the slat 2 to be removed from the insert 1. In other embodiments, the adaptation structure 5 is located nearer the slat 2 that will remain connected to the remainder of the insert 1. In some embodiments, the adaptation structure 5 is a relatively thinner portion of the connector structure 4. In another embodiment, the adaptation structure 5 is a perforated region of the connector structure 4. In some embodiments, the adaptation structure 5 is a coupler to connect slats 2 together. In this embodiment, the adaptation structure 5 facilitates disconnection and reconnection of slat segments to the insert 1. In other embodiments, the adaptation structures 5 are sacrificial and only allow for disconnection of the slats 2. Other embodiments of the adaptation structure 5 facilitate adaptation of the size of the insert 1 in other ways.
The illustrated embodiment of insert 1 also includes connector structures 4 oriented between each slat 2. In some embodiments, the connector structures 4 are connected at the top of the slats 2. In other embodiments, the connector structures 4 are located at a different portion of the slats 2. In some embodiments, the connector structures 4 include an adaptation structure 5 built into the connector structure 4. The adaptation structure 5 allows a user to disconnect a portion of the insert 1 at the adaptation structure 5. In some embodiments, the disconnect operation involves breaking the connector structure 4 at the adaptation structure 5. In other embodiments, the adaptation structure 5 facilitates a temporary or reversible disconnect. This would allow the user to temporarily adjust the insert 1 to accommodate a specific application.
The elevation structures 6 of
In some embodiments, the insert 100 is size adjustable. As described above, the adjustment may be permanent or temporary. In some embodiments, the adjustment includes permanently removing a portion of the insert 100 to accommodate use within a particular size cooler. Other embodiments may include adjustable elements to expand and reduce the size of the insert 100 to accommodate different sizes of coolers. In some embodiments, the insert 100 may maintain a separation from the interior walls of the cooler of approximately 0.5 inches. In some embodiments, the insert 100 includes a flexible flange around the perimeter of the insert 100 to provide a seal and secure the insert 100 within the cooler.
The illustrated embodiment of the insert 100 also includes elevation structures 6 shown in
As depicted, at a first end 501, the upper base 502 may have a handle portion 506 formed as an inset to allow a user to place their hand therein when the base is adjacent a cooler interior wall, and have a downwardly extending outer rim or wall, which extends around a corner to join a downwardly extending longitudinal sidewall 508 along a first longitudinal side of the base 502. The opposite second end 507 may lack such a wall. Along the second longitudinal side of the base 502, a downwardly extending longitudinal sidewall 509 similarly joins the downwardly extending wall or rim on the first end 501. As best depicted in
An upper expansion member 510 may be joined to the upper base 502 by placement of the counterpart connection tabs 512 into to the connection notches 520. In the depicted embodiment, the upper expansion member 510 has an upper surface with at least one surface channel 513 containing drainage structures 504, to form a continuous surface with the upper surface of the upper base 502 upon joining. A downwardly extending longitudinal sidewall 514 may abut the longitudinal sidewall 509 of the upper base member 502 as best depicted in
The illustrated embodiment also includes a lower base 552 with surface channels 553 and drainage structures 554. Each surface channel 553 may be separated from the adjacent channel 553 by a ridge 503, the ridges and channels may be formed through the entire upper base 552, giving it a regularly undulating cross-sectional shape in the depicted embodiment.
As depicted, at a first end 551, the lower base 552 may have a handle portion 556 formed as an inset to allow a user to place their hand therein when the base is adjacent a cooler interior wall, and have a downwardly extending outer rim or wall, which extends around a corner to join a downwardly extending longitudinal sidewall 558 along a first longitudinal side of the base 552. Along the second longitudinal side of the base 552, a downwardly extending longitudinal sidewall 561 similarly joins the downwardly extending wall or rim on the first end 551. As best depicted in
A lower expansion member 560 may be joined to the lower base 552 by placement of the counterpart connection tabs 562 into to the connection notches 570. In the depicted embodiment, the upper expansion member 560 has an upper surface with at least one surface channel 563 containing drainage structures 504, similar to the upper surface of the lower base 552 that will be generally coplanar thereto upon joining. A downwardly extending longitudinal sidewall 565 extends along one side of the lower expansion member 560 and a planar member 567 extends generally orthogonally therefrom. The connection tabs 562 may be disposed on the opposite side of the planar member 567. Upon installation to the lower base 552, the longitudinal sidewall 565 faces the longitudinal sidewall 509 of the lower base member 552 to form a channel with the planar member 567 forming the “floor” thereof.
The matching patterns of the channels and ridges of the upper and lower base members 502 and 552 and the upper and lower expansion members 510 and 560 allow for a close fit therebetween. Where the expansion members are attached, the parallel longitudinal sidewalls 509 and 514 of the upper base 502 and upper expansion member 510 reside in the channel formed between the sidewalls 565 and 509 of the lower expansion member 560 and the lower base 552, as best depicted in
The relative position of the upper and lower bases 502 and 552 may be telescopically adjusted with respect to one another by sliding movement. This allows the insert 50 to be adjusted in a longitudinal direction to fit in the interior space of coolers of different sizes. Similarly, the ability to connect and disconnect the upper and lower expansion members 510 and 560 to the bases allows for the insert 50 to be adjusted in a latitudinal direction for placement in coolers of different sizes. The ability of the expansion members 510 and 560 to be slidably adjusted with respect to one another as the abutting sidewalls 509 and 514 reside in the channel allows for adjustment in both directions separately. It will be further appreciated that in some embodiments, both longitudinal edges of the bases 502 and 552 may be configured for and joined to expansion members.
In some embodiments, the bases 502 and 552 may be constructed of a plastic. In other embodiments, the bases 502 and 552 may be constructed of a composite. Other materials may be used without deviating from the scope of the invention. In the illustrated embodiment, the bases includes the channels 503 and 513, which allow water or other material to flow away from the surface of the insert 50 and into the drainage structures 504. In the illustrated embodiment, the drainage structures 504 are an x-pattern perforation passing completely through the base 502 or 552 to allow material to drain through the insert 50. In some embodiments, the drainage structures 504 are circular holes. In other embodiments, the drainage structures 504 are parallel or non-parallel linear slots. Other embodiments may incorporate other arrangements, patterns, geometries, or sizes of drainage structures 504. In some embodiments, the insert 50 may include a medallion M formed as an area to bear a logo or other identifying matter.
It will be appreciated that the shapes of the depicted connection tabs 512 and 562 and corresponding connection notches 520 and 570 are illustrative and that any suitably shaped structures may be used.
In some embodiments, the insert 50 may include a flexible flange around the perimeter of the insert 50 to provide a seal and secure the insert 100 within a cooler.
The illustrated embodiment of the insert 50 also includes elevation structures shown in
While this disclosure has been described in certain embodiments, the present invention can be further modified with the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practices in the art to which this invention pertains and which fall within the limits of the appended claims.
This application claims priority to and incorporates by reference all of the subject matter included in Provisional Patent Application Ser. No. 62/102,507, which was filed Jan. 12, 2015.
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Number | Date | Country | |
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20160201971 A1 | Jul 2016 | US |
Number | Date | Country | |
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62102507 | Jan 2015 | US |