The present invention relates to a child protector mechanism of a vehicle door lock device, and more specifically, to a protector mechanism capable of preventing a door from opening even when an occupant (child) inside a vehicle cabin attempts to open the door by performing a door opening operation by an inside door handle.
The child protector mechanism of the vehicle door lock device is disclosed in, for example, Patent Literature 1 below, and includes a base member assembled to a door of a vehicle, a first lever (described as “open lever” in Patent Literature 1) rotatably assembled to the base member and linked with a latch mechanism, a second lever (described as “inside lever” in Patent Literature 1) rotatably assembled to the base member and configured to interlock with an inside door handle, a bush that is arranged between the first lever and the second lever and is retainable at an unset position or a set position, and a child protector lever that is assembled to the base member and is capable of moving the bush to the unset position or the set position. Under a state in which the bush is retained at the unset position by the child protector lever, movement of the second lever is transmittable to the first lever through the intermediation of the bush, and under a state in which the bush is retained at the set position by the child protector lever, the second lever is idly swung with respect to the bush so that the movement of the second lever is untransmittable to the first lever.
[PTL 1] JP 4342502 B
In the above-mentioned child protector mechanism disclosed in Patent Literature 1, the bush is assembled so as to be freely movable by a predetermined amount with respect to the child protector lever. Under a state in which the components including the bush are assembled to the base member, a click member (plate having a node, that is, a crest portion in the middle) provided to the base member and a holding pawl portion provided to the child protector lever elastically engage with each other, to thereby retain the child protector lever at the unset position or the set position with respect to the base member. Note that, the bush and the child protector lever are sub-assembled before being assembled to the base member.
In the above-mentioned child protector mechanism disclosed in Patent Literature 1, when assembling the child protector lever to the base member, the bush freely moves with respect to the child protector lever and is not retained at a predetermined position. Therefore, when assembling the bush and the child protector lever to the base member, the worker needs to assemble the bush and the child protector lever to the base member under a state in which the bush is retained at the predetermined position with respect to the child protector lever. As a result, the easiness of assembly is deteriorated.
Further, the bush for transmitting the movement of the second lever to the first lever is assembled to the child protector lever, and the position of the bush that determines an actuation stroke to be transmitted from the second lever to the first lever is determined via the child protector lever. Therefore, the fluctuation of the position of the bush (that is also the fluctuation of the actuation stroke) is liable to increase, and it is necessary to strictly manage the dimensional accuracy of the first lever and the second lever and the dimensional accuracy of the bush and the child protector lever.
The present invention has been made to solve the above-mentioned problems, and therefore there is provided a child protector mechanism, including:
a base member adapted to be assembled to a door of a vehicle;
a first lever rotatably assembled to the base member and adapted to be linked with a latch mechanism;
a second lever rotatably assembled to the base member and adapted to interlock with an inside door handle;
a bush assembled so as to be movable with respect to the first lever and arranged between the first lever and the second lever, the bush being retainable at an unset position or a set position;
a child protector lever that is assembled to the base member and is capable of moving the bush to the unset position or the set position; and
a position retaining means (a position retaining mechanism) that is provided between the first lever and the bush and is capable of retaining the bush at each of the unset position and the set position with respect to the first lever.
Under a state in which the bush is retained at the unset position, movement of the second lever is transmittable to the first lever through intermediation of the bush.
Under a state in which the bush is retained at the set position, the second lever is idly swung with respect to the bush so that the movement of the second lever is untransmittable to the first lever.
In this case, the bush may be assembled so as to be movable with respect to the first lever along a longitudinal direction thereof. In this case, it is desired that the bush be sub-assembled to the first lever through intermediation of the position retaining means, and that an assembly position of the first lever with respect to the base member be defined by: a support pin portion that is provided on the base member and rotatably supports the first lever; an engagement wall that is provided on the base member and engages with the first lever to define an initial position of the first lever; and an open lever that is rotatably assembled to the base member at a position between the latch mechanism and the first lever and engages with the first lever.
In the child protector mechanism according to the present invention, the bush is assembled so as to be movable with respect to the first lever (for example, movable along the longitudinal direction of the first lever), and is retained at each of the unset position and the set position by the position retaining means that is provided between the first lever and the bush. Therefore, when assembling the bush and the first lever to the base member, the bush is retained by the position retaining means at a predetermined position (for example, unset position) with respect to the first lever so that the bush is less liable to move. Thus, when assembling the bush and the first lever to the base member and subsequently assembling the child protector lever to the bush and the base member, the worker does not need to retain the bush at the predetermined position with respect to the first lever, with the result that the easiness of assembly is excellent.
Further, the bush for transmitting the movement of the second lever to the first lever is assembled to the first lever, and the position of the bush that determines the movement (actuation stroke) to be transmitted from the second lever to the first lever is not affected by the dimensional accuracy of the members other than the first lever and the second lever. Therefore, it is possible to suppress the fluctuation of the position of the bush (that is also the fluctuation of the actuation stroke) to a smaller value without strictly managing the dimensional accuracy of the child protector lever, and thus improve the productivity.
When carrying out the present invention described above, the bush may include: a main body portion movable along one side surface of the first lever; a leg portion extending from one end portion of the main body portion, the leg portion engaging with an elongated groove, which is formed at a distal end portion of the first lever and extends in the longitudinal direction thereof so as to be rotatable and movable in the longitudinal direction of the elongated groove, the leg portion passing through the elongated groove; and an arm portion extending from a middle portion of the main body portion, the arm portion passing through an elongated hole, which is formed at a middle portion of the first lever and extends in the longitudinal direction thereof, the arm portion sandwiching the first lever between the arm portion and the main body portion, the arm portion being configured to restrict rotation of the leg portion with respect to the elongated groove and allow movement of the leg portion in the longitudinal direction with respect to the elongated groove. In this case, the first lever may include a crest portion that bulges from another side surface thereof and is formed along the longitudinal direction thereof, the arm portion of the bush may include a claw portion that is formed at a distal end thereof and elastically engages with the another side surface or the crest portion of the first lever, and the claw portion may be set so as to move in a manner of climbing over the crest portion when the bush moves between the unset position and the set position with respect to the first lever. In this case, when the setting or unsetting operation is performed for the child protector lever, the bush moves between the unset position and the set position with respect to the first lever, and thus a clicking feel (set/unset switching feel) is obtained.
Further, when carrying out the present invention described above,
the bush may further include a pin portion that engages with an elongated hole provided in the child protector lever,
the elongated hole provided in the child protector lever may include an arc portion and a straight portion,
the arc portion may be formed into a shape of an arc having a center located on a rotation center of the first lever under a state in which the child protector lever is retained at the unset position,
the straight portion may extend from one end of the arc portion and may be formed into a shape of a straight line extending away from the rotation center of the first lever,
under a state in which the child protector lever is retained at the unset position and the bush is also retained at the unset position, the movement of the second lever may be transmitted to the first lever through the intermediation of the bush, and the pin portion of the bush may move along the arc portion of the elongated hole of the child protector lever, and
when the child protector lever is moved from the unset position to the set position, the pin portion of the bush may move along the arc portion and the straight portion of the elongated hole of the child protector lever so that the bush moves from the unset position to the set position.
In this case, the child protector lever is operated from the unset position to the set position, and thus, at the straight portion of the elongated hole provided in the child protector lever, the bush can be moved appropriately (with higher actuation efficiency as compared to a case where the straight portion of the elongated hole is not provided and the arc portion is extended in the shape of the arc) from the unset position to the set position. As a result, the child protector lever can be downsized.
Further, when carrying out the present invention described above, the base member may be a housing body of a housing assembled to the door, the first lever may be rotatably fitted onto a support pin portion that is integrally provided on the housing body, and movement of the first lever in an axial direction of the support pin portion may be restricted by a pressing portion that is integrally provided on a housing cover assembled to the housing body. In this case, a rivet pin is not necessary when assembling the first lever to the base member, with the result that the easiness of assembly is improved and the cost can be reduced.
Now, an embodiment of the present invention is described with reference to the drawings.
As illustrated in
Further, the child protector mechanism 10 includes a child protector lever 15 made of a synthetic resin, which is rotatably assembled to the housing 11 and is capable of moving the bush 14 to the unset position or the set position, and also includes a position retaining means (a position retaining mechanism) A (see
The housing 11 is formed of a housing body (base member) 11 a illustrated in
As illustrated in
As illustrated in
The bush 14 is assembled so as to be movable with respect to the first inside open lever 12 along the longitudinal direction thereof. Further, the bush 14 is arranged between the first inside open lever 12 and the second inside open lever 13, and is retainable at the unset position or the set position. As illustrated in
The main body portion 14a is formed into a shape extending along the first inside open lever 12 (elongated shape), and is movable (slidable) along one side surface (upper surface in
The arm portion 14c extends from a middle portion of the main body portion 14a in the same direction as that of the leg portion 14b. The arm portion 14c includes an L-shaped bending portion 14c1 passing through an elongated hole 12d1, which is formed at a middle portion 12d of the first inside open lever 12 and extends in the longitudinal direction thereof. Further, the arm portion 14c includes a claw portion 14c2, which is formed at a distal end of the bending portion 14c1 and sandwiches a crest portion 12d2 formed at the middle portion 12d of the first inside open lever 12 between the claw portion 14c2 and the main body portion 14a. With this configuration, the arm portion 14c restricts the rotation of the leg portion 14b with respect to the elongated groove 12c1, and allows the movement of the leg portion 14b in the longitudinal direction with respect to the elongated groove 12c1. The pin portion 14d extends from another end portion of the main body portion 14a toward the child protector lever 15, and engages with an elongated hole 15b1 provided in the child protector lever 15.
The child protector lever 15 is rotatably assembled to a support pin portion 11a3 formed on the housing body 11a through a mounting hole 15a1 provided at one end portion (proximal end portion) 15a of the child protector lever 15. The child protector lever 15 includes the above-mentioned elongated hole 15b1 at another end portion (distal end portion) 15b thereof, and also includes a manual operation portion (knob portion) 15b2. With this configuration, the child protector lever 15 is manually rotatable and movable to the unset position (position in
The position retaining means A includes the elongated hole 12d1 and the crest portion 12d2 that are provided at the middle portion 12d of the first inside open lever 12, and the bending portion 14c1 and the claw portion 14c2 that are provided at the arm portion 14c of the bush 14. The crest portion 12d2 bulges from another side surface of the first inside open lever 12, and is formed along the longitudinal direction of the first inside open lever 12. The bending portion 14c1 is configured to abut on one end of the elongated hole 12d1 when the bush 14 is located at the unset position (see
By the way, in this embodiment, before the first inside open lever 12 is assembled to the housing body 11a, the bush 14 is sub-assembled in advance to the first inside open lever 12 through the intermediation of the position retaining means A. Further, assembly positions of the sub-assembled bush 14 and first inside open lever 12 with respect to the housing body 11a are defined, as illustrated in
The outside open lever 41 is biased by a spring (not shown) toward an initial position (position illustrated in
Further, in this embodiment, the pin portion 14d that engages with the elongated hole 15b1 provided in the child protector lever 15 is provided on the bush 14, and the elongated hole 15b1 provided in the child protector lever 15 includes an arc portion 15b1a and a straight portion 15b1b. The arc portion 15b1a is formed into a shape of an arc having a center located on a rotation center of the first inside open lever 12 (axial center of the support pin portion 11a1) under a state in which the child protector lever 15 is retained at the unset position. The straight portion 15b1b extends from one end of the arc portion 15b1a (upper end in
Further, under a state in which the child protector lever 15 is retained at the unset position and the bush 14 is also retained at the unset position, the movement of the second inside open lever 13 (movement in the counterclockwise direction in
Further, when the child protector lever 15 is moved from the unset position to the set position, the pin portion 14d of the bush 14 moves along the arc portion 15b1a and the straight portion 15b1b of the elongated hole 15b1 of the child protector lever 15 so that the bush 14 moves from the unset position to the set position with respect to the first inside open lever 12 (see
Further, in this embodiment, as illustrated in
As illustrated in
In this embodiment, under a condition that the lock mechanism 30 is in the unlock state (state in
In the child protector mechanism 10 of this embodiment having the configuration as described above, the bush 14 is assembled so as to be movable with respect to the first inside open lever 12 along the longitudinal direction thereof, and is retained at each of the unset position and the set position by the position retaining means A that is provided between the first inside open lever 12 and the bush 14. Therefore, when assembling the bush 14 and the first inside open lever 12 to the housing body 11a, the bush 14 is retained by the position retaining means A at a predetermined position (for example, unset position) with respect to the first inside open lever 12 so that the bush 14 is less liable to move. Thus, when assembling the bush 14 and the first inside open lever 12 to the housing body 11a and subsequently assembling the child protector lever 15 to the bush 14 and the housing body 11a, the worker does not need to retain the bush 14 at the predetermined position with respect to the first inside open lever 12, with the result that the easiness of assembly is excellent.
Further, the bush 14 for transmitting the movement of the second inside open lever 13 to the first inside open lever 12 is assembled to the first inside open lever 12, and the position of the bush 14 that determines the movement (actuation stroke) to be transmitted from the second inside open lever 13 to the first inside open lever 12 is not affected by the dimensional accuracy of the members other than the first inside open lever 12 and the second inside open lever 13. Therefore, it is possible to suppress the fluctuation of the position of the bush 14 (that is also the fluctuation of the actuation stroke) to a smaller value without strictly managing the dimensional accuracy of the child protector lever 15, and thus improve the productivity.
Further, in this embodiment, the bush 14 includes: the main body portion 14a; the leg portion 14b; and the arm portion 14c. Further, the first inside open lever 12 includes the crest portion 12d2 that bulges from another side surface thereof and is formed along the longitudinal direction thereof, the arm portion 14c of the bush 14 includes the claw portion 14c2 that is formed at a distal end thereof and elastically engages with the another side surface or the crest portion 12d2 of the first inside open lever 12, and the claw portion 14c2 is set so as to move in a manner of climbing over the crest portion 12d2 when the bush 14 moves between the unset position and the set position with respect to the first inside open lever 12. Therefore, when the setting or unsetting operation is performed for the child protector lever 15, the bush 14 moves between the unset position and the set position with respect to the first inside open lever 12, and thus a clicking feel (set/unset switching feel) is obtained.
Further, in this embodiment, the elongated hole 15b1 of the child protector lever 15 that engages with the pin portion 14d of the bush 14 includes the above-mentioned arc portion 15b1a and straight portion 15b1b. Under the state in which the child protector lever 15 is retained at the unset position and the bush 14 is also retained at the unset position, the movement of the second inside open lever 13 is transmitted to the first inside open lever 12 through the intermediation of the bush 14, and the pin portion 14d of the bush 14 moves along the arc portion 15b1a of the elongated hole 15b1 of the child protector lever 15. When the child protector lever 15 is moved from the unset position to the set position, the pin portion 14d of the bush 14 moves along the arc portion 15b1a and the straight portion 15b1b of the elongated hole 15b1 of the child protector lever 15 so that the bush 14 moves from the unset position to the set position.
Therefore, the child protector lever 15 is operated from the unset position to the set position, and thus, at the straight portion 15b1b of the elongated hole 15b1 provided in the child protector lever 15, the bush 14 can be moved appropriately (with higher actuation efficiency as compared to a case where the straight portion of the elongated hole is not provided and the arc portion is extended in the shape of the arc) from the unset position to the set position. As a result, the child protector lever 15 can be downsized.
Further, in this embodiment, the housing body 11a of the housing 11 assembled to the door is the base member, the first inside open lever 12 is rotatably fitted onto the support pin portion 11a1 that is integrally provided on the housing body 11a, and movement of the first inside open lever 12 in an axial direction of the support pin portion 11a1 is restricted by the pressing portion 11b1 that is integrally provided on the housing cover 11b assembled to the housing body 11a. Therefore, a rivet pin is not necessary when assembling the first inside open lever 12 to the housing body 11a (base member), with the result that the easiness of assembly is improved and the cost can be reduced.
Number | Date | Country | Kind |
---|---|---|---|
2011-092862 | Apr 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2012/060023 | 4/12/2012 | WO | 00 | 10/18/2013 |