This invention pertains to an innovative child-resistant bulk dose dispensing packaging unit, and in particular to a child-resistant packaging unit that includes an opening mechanism activated by simultaneously pressing in a first direction and sliding in a second direction.
A child-resistant packaging unit is used to store a dispensable product in a protected manner such that the product can be dispensed by an intended user, yet be safeguarded against dispensing of the product by a child. The dispensable product (e.g., a medicine, supplement, herbal remedy, etc.) in tablet, caplet, capsule or powder form could be hazardous if ingested in uncontrolled quantities. The child-resistant packaging unit incorporates features that discourage or prevent children from opening the unit. The child-resistant packaging unit often takes the form of a container device moveably coupled to a closure member. The closure member may be moved and/or removed from the container device in order to dispense the dispensable product.
Certain designs of a child-resistant packaging unit are known in the art. U.S. Pat. No. 7,730,773 describes a child resistant, moveable closure member and container device and an overcap and container device. The overcap has opposed end walls and opposed sidewalls, with at least one leading locking pin and at least one trailing locking pin in at least one of said sidewalls. The inner closure may have at least one guiding bar, which extends downwardly from its lower surface, that is compatible in shape with an opening slot that may be in at least one of the sidewalls along the upper body of the container. The container further has a fixed cover portion facing the inner closure with a dispensing opening therethrough. At least one of the container sidewalls may have a closing notch, a stopping notch distal to the closing notch, and an opening notch therebetween. When the moveable closure is in the operative closure position, at least one of the leading locking pins is removably engaged in one of the closing notches and at least one of the trailing locking pins is removably engaged in at least one of the open notches, and the at least one guiding bar lies in the opening slot of the container. As the moveable closure is moved to its operative open position, the guiding bar engages and slidably travels along the opening slot. When the moveable closure is in its operative open position, at least one of the leading locking pins is removably engaged in one of the open notches and at least one of the trailing locking pins is removably engaged in one of the stopping notches.
U.S. Pat. No. 7,114,619 claims a package containing and dispensing medicine. The package includes a plug fixed to the package adjacent an open end. The plug has an access opening for enabling removal of material from the container through the open end of the package. A slide is supported on the plug for sliding movement in a first direction relative to the plug between a closed position in which the slide covers the access opening and an open position in which the access opening is uncovered. A child-resistant feature is interposed between the plug and the slide. The written description describes breaking apart an original seal formed from interconnected rigid members of the closure itself.
U.S. Pat. No. 6,367,639 describes a safety container that incorporates a slidable locking pin with an integral but separately lockable locking tab. The locking pin is internally biased by an integral S-spring which, in cooperation with the lid on the container, urges the pin to slide into a slideway formed in the lid of the container. The locking pin may be locked into a closed position by rotation of the locking tab into a flexed position. In this position, the locking tab cannot slide within a mating slot in the hinge lid and, thus, the locking pin cannot slide into the slideway formed in the lid. Alternatively, the locking tab may be rotated into a non-flexed position in which the locking tab can be urged to penetrate the mating slot in the lid and allow the locking pin to slide into the slideway in the lid. By use of the locking pin, the safety container can be set to require the user to perform distinct hand motions in order to open the container.
One or more embodiments of the present invention may provide a packaging unit, and a method for opening the packaging unit, such that the packaging unit includes a container and a lid engaged with the container. The container includes a reservoir configured to hold contents to be dispensed, an aperture disposed at a top end of the reservoir, in which the aperture is operable to dispense the contents, and a protrusion extending from a surface of the container. The lid is engaged with the container and slideable along a first direction between a closed position in which the lid covers the aperture of the container and an open position in which the aperture is substantially uncovered. The lid includes a top wall, a side wall extending down from an outer edge of the top wall, and a post configured to engage the protrusion at a first position when the lid is in the closed position so as to limit opening of the lid along the first direction, at least a portion of the post extending substantially parallel to the side wall at a distance from the side wall. The post is further configured such that a deflection of the side wall by an inward force places the post at a second position, wherein at the second position the post is disengaged from the protrusion.
One or more embodiments of the present invention may provide a packaging unit, and a method for opening the packaging unit, such that the packaging unit includes a container and a lid engaged with the container. The container includes a reservoir configured to hold contents to be dispensed, an aperture disposed at a top end of the reservoir, wherein the aperture is operable to dispense the contents, and a flexible arm disposed on a top surface of the reservoir, the flexible arm having a pivot end, a moveable end opposite from the pivot end, the moveable end having a blunt vertical end face, and an inclined upper surface joining the pivot end and the moveable end, wherein the moveable end is vertically moveable between a resting position and a depressed position. The lid is engaged with the container and slideable along a first direction between a closed position in which the lid covers the aperture of the container and an open position in which the aperture is substantially uncovered. The lid includes a top wall configured to block the aperture when the lid is in the closed position, the top wall including a flexible portion and a substantially rigid portion, a stopping post extending down from the substantially rigid portion of the lid, to a position below the resting position of the moveable end of the flexible arm, the stopping post located so as to engage with the moveable end of the flexible arm when the moveable end is in the resting position, and a protrusion extending down from the flexible portion of the top wall, the protrusion configured to engage the flexible arm.
One or more embodiments of the present invention may provide a packaging unit, and a method for opening the packaging unit, such that the packaging unit includes a container and a lid engaged with the container. The container includes a reservoir configured to hold contents to be dispensed, an aperture disposed at a top end of the reservoir, wherein the aperture is operable to dispense the contents, and a flexible arm disposed on a top surface of the reservoir, the flexible arm having: a pivot end; a moveable end opposite from the pivot end, the moveable end having an enlarged portion, wherein the moveable end is horizontally moveable between a resting position and a depressed position. The lid is engaged with the container and slideable along a first direction between a closed position in which the lid covers the aperture of the container and an open position in which the aperture is substantially uncovered. The lid includes a top wall, a side wall extending down from an outer edge of the top wall, and an aperture formed in the side wall, the aperture sized and positioned to engage the enlarged portion of the moveable end of the flexible arm when the lid is in the closed position.
Features illustrated in the figures are not drawn to scale unless explicitly stated otherwise, and the relative sizes of certain features may be exaggerated to better illustrate the features. Embodiments will be described with reference to the following figures, in which like numerals represent like items throughout the figures, and in which:
A child-resistant bulk dose dispensing packaging unit embodying the present invention includes a container section and a slideable lid that covers the container. When the lid is in a closed position, the bulk dose dispensing packaging unit has an elongated cross-sectional shape in a horizontal plane. As an example, the shape may be that of a continuous rectangular box without any projections around the interface between the lid and the container. The height and the length of the box are of comparable dimension, while the width is substantially smaller. The edges at the top and bottom surfaces of the box may be relatively sharp, while the edges along the sides (i.e., running from the top to the bottom), may be curved. The lid is generally disposed above the container and opens by sliding along its length, as explained in more detail below. However, the invention is not so limited and includes other configurations, proportions, and implementations, such as round, oval, racetrack or other sections as some embodiments.
As used throughout herein, a major axis is an axis along the length of the cross-sectional shape. A minor axis is a relatively shorter axis across the width of the cross-sectional shape, substantially perpendicular to the major axis. Lateral refers to a direction parallel to the minor axis, unless the context clearly indicates otherwise. Forward or front refers to the end of the child resistant bulk dose dispensing package that is closer to the closable opening. Backwards or rear refers to the end of the child resistant bulk dose dispensing package that is farther from the closable opening. Left and right are as viewed in the orientation facing from the front toward the rear, unless the context clearly indicates otherwise. A travel axis is parallel to the major axis, unless the context clearly indicates otherwise.
Referring now to
Referring now to
Above the reservoir 301, the container 101 includes a spout 303 having an aperture 103 therethrough for delivering the contents of the packaging unit. The spout 303 is disposed at a front side 304 of the container 101 and is optionally defined by an annular wall 305 that depends from surface 309. In one embodiment the surface 309 and the annular wall 305 are flat. In another embodiment, the surface 309 and the annular wall 305 are angled.
Referring now to
In a closed position, side walls 402a and 402b of lid 102 hide the three sides of the spout 303 and the mechanisms, described below, that interface with container 101. Thus, the side walls 402a extend down to meet the top of the reservoir 301. The front side 304 of the spout 303 forms a portion of the outer surface of the packaging unit 100 including rounded front corners 306. There is a smooth transition 307 between the front side 304 of the spout 303 and the front 308 of the reservoir 301. Front 308 and front side 304 may have a substantially flat shape as illustrated in
The spout 303 extends across substantially the entire minor axis of the packaging unit 100, but extends along a portion of the major axis. When in a closed position, the top of the spout 303 is adjacent to an underside of the top wall 401 of the lid 102 and the left and right sides of the spout 303 are adjacent to the left and right sides of the skirt. A center bar 309 that is the same height as the spout 303 but thinner than the width of the spout 303 extends back from the spout 303 to the rear end of the packaging unit 100. Accordingly, the left side 310 and right side (not shown in
Referring now to
Similarly,
The top wall 401 of the lid 102 also includes a downward catch 803 that meets a recessed area such as flange 703 disposed on the top of the center bar 309. The flange 703 and catch 803 cooperate so as to limit the distance the lid 102 can slide backward. This distance is set such that the spout 303 opening is uncovered when the lid 102 reaches is rearward sliding limit. A stopper 706 may be provided to engage with hanging slide 804A in order to prevent movement beyond the rearward sliding limit. Catch 803 can be a small feature as shown, or a more substantial feature with a different shape. In one embodiment, catch 803 is a flexible feature.
Alternatively, the flange 703 and catch 803 can be implemented as a locking pin, ratchet, etc., cooperatively matched to one or more notches or indentations. Separate notches or indentations can be used to provide separate positions for the lid 102. For instance, one notch or indentation may correspond to a position at which aperture 103 is at least partially open, and a second position may correspond to a fully open position, or a position beyond which the lid 102 is not designed to slide.
The lid 102 is prevented from sliding rearward by two posts 804 extending down on opposing sides of the center bar 309 from the top wall 401 of the lid 102. One of posts 804 is illustrated in
Protrusion 704 is shaped to have a relatively narrow lateral width compared to its length, as illustrated in
The lid 102 is opened by applying inward pressure to the left and right sides 402a of lid 102 at the location of ridges 403. Ridges 403 provide tactile indication to a user of where to press sides 402a. Sides 402a bow inward as they are pressed. Bowing of side 402a is transmitted through linkage 807 to post 804. When side 402a is sufficiently bowed, post 804 is deflected inward such that operative portion 804a no longer engages with protrusion 704. While maintaining this pressure, and the resultant bowing of side 402a, lid 102 may be simultaneously slid backwards such that protrusion 704 passes through the gap between operative portion 804a and side 402a. The amount of bowing of sides 402a depends upon the pressure applied by a user, therefore having a gap between operative portion 804a and side 402a that is wider than the width of protrusion 704 will facilitate a wider range of pressures applied by a user that produces sufficient bowing to allow protrusion 704 to pass through the gap. When pressure is released from ridges 403, the sides 402a return from the bowed shape.
To close the packaging unit 100, a user can provide forward force upon any location of lid 102, without the need to squeeze lid 102 at the location of ridges 403. As tapered edges 706, 806 of protrusion 704 and post 804 begin to engage, the tapered shape facilitates operative portion 804a to pass by protrusion 704 with little or no need to bow sides 402a. Operative portion 804a, protrusion 704, and/or side 402a may bend slightly as operative portion 804a passes protrusion 704. Once operative portion 804a fully passes protrusion 704, there may be provided an audible or tactile feedback (e.g., a click) which alerts the user that the packaging unit 100 is in a locked and substantially closed position.
As lid 102 slides back and forth, hanging rails 701, 702, and corresponding slides 801, 802 engage so as to keep lid 102 in a substantially horizontal orientation.
The side walls of lid 1202 include a tabbed portion 1207 that is cut on at least one side from the remainder of lid 1202, thereby forming a notch 1209 between tabbed portion 1207 and the remainder of lid 1202. The tabbed portion 1207 may be attached to lid 1202 along one edge of tabbed portion 1207 so as to create a springboard effect.
The lid 1302 includes at least one aperture 1305 corresponding in position with the enlarged portion 1304. Enlarged portion 1304 cooperatively fits into aperture 1305 such that, when packaging unit 1300 is closed, lid 1302 is secured in a closed position over aperture 1303. Packaging unit 1300 is opened by squeezing enlarged portion 1304 inward until it is no longer within aperture 1305, then sliding lid 1302 along the travel axis away from aperture 1303. Advantageously, enlarged portion 1304 and aperture 1305 have cooperating blunt edges such that enlarged portion 1304 and aperture 1305 should not be disengaged and packaging unit 1300 opened without first squeezing inward enlarged portion 1304.
At an end opposite from enlarged portion 1304, arms 1307 are provided with a blocking structure 1306. Blocking structure 1306 may be formed, for instance, as an end of a slot formed up to a point where arm 1307 joins a center structure 1308, or where arm 1307 joins a complementary arm 1307 from the opposite lateral side of container 1301.
To open packaging unit 1400, downward pressure on tabbed portion 1506 causes protrusion 1702 to transmit the downward motion to arm 1502, resiliently bending arm 1502 downward from a resting position to a depressed position. Once arm 1502 is sufficiently depressed, the upper tip of protruding end face 1505 will clear the lower tip of stopping post 1703, thereby allowing the lid 1402 to be slid rearward along the major axis of packaging unit 1400. Once the upper tip of protruding end face 1505 has cleared wall 1701, the upper tip of protruding end face 1505 will be inside the perimeter of wall 1701. When lid 1402 is slid sufficiently backward, protrusion 1702 will move past pivot end 1509 of arm 1502, and protrusion 1702 will no longer make contact with arm 1502, whereupon arm 1502 will resiliently rebound to its resting position. The resting position of arm 1502 is such that the upper tip of protruding end face 1505 will be higher than the lower edge of wall 1701, and higher than the lower edge of front portion 1504. As lid 1402 is slid further backward, protruding end face 1505 will make contact with lid 1402 at front portion 1504, thereby stopping any further backward movement. At this position, pivot end 1509 will be within the perimeter of wall 1701.
To close packaging unit 1400, the lid 1402 is slid forward relative to the container 1401. As pivot end 1509 begins to move past the perimeter of wall 1701, the inclined surface 1508 interacts with wall 1701 and/or stopping post 1703 in order to push arm 1502 downward from a resting position, thereby allowing protruding end face 1505 to pass under wall 1701 and stopping post 1703. When the lid 1402 is in a fully closed and locked position, the user may experience audible and/or tactile feedback (e.g., a click, snap, vibration, etc.) as protruding end face 1505 snaps into the nestled location between protrusion 1702 and stopping post 1703.
The embodiment of
Although the invention has been illustrated and described with respect to one or more implementations, equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In addition, while a particular feature of the invention may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. The invention is defined solely with regard to the claims appended hereto, and equivalents of the recitation therein.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Furthermore, to the extent that the terms “including”, “includes”, “having”, “has”, “with”, or variants thereof are used in either the detailed description and/or the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.”
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
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