This disclosure relates to a child resistant closure system. More particularly, this disclosure relates to a child resistant closure system for pharmaceutical containers requiring interaction from the user with a discrete locking system in order to remove the closure from the container.
Many child-resistant closure systems require the user to deflect a tab extending from the container in order to remove the closure when it is installed on the container in a child resistant position. For example, U.S. Pat. No. 5,899,348 describes a closure having a bottom peripheral skirt/flange with a locking lug disposed underneath the skirt, while the container of the '348 Patent has a deflectable release element disposed at an interruption of a neck ring/rim/radial skirt/flange extending from the outer circumference of the container. The release element includes a locking lug axially aligned with the peripheral skirt of the closure when the closure is being installed onto the container such that the locking lug of the closure is operable to engage the locking lug of the container. Engagement of the corresponding locking lugs prevents the closure from being turned in the counter-clockwise direction, and thus prevents the closure from being removed from the container. In order to disengage the locking lugs and remove the closure, the user pushes down on a portion of the deflectable release element that extends out from the skirt/flange of the closure and the neck ring of the container.
Similarly, U.S. Pat. No. 6,508,373 describes a closure having a pair of diametrically opposed internal lugs beneath the closure thread that engage a stop log disposed on a deflectable tab of a container. It is noted that the tab of the container disclosed in the '373 Patent extends tangentially from the container's neck ring in order to provide a portion that extends from the container so that the user can access and deflect the tab when the closure is installed on the container. In order for the tab to deflect, the tab is separated from the external surface of the container and the opposing edge of the neck ring by a tangential slot as best shown in FIG. 7 of the '373 Patent.
One advantage touted by the '373 Patent is that its design can be fabricated by injection blow molding. However, while this may be true, the tangentially spaced tab separated from the container by the tangential slot renders the neck ring asymmetrical, which renders the container of the '373 Patent impossible to manufacture using a more efficient/desirable two-stage injection stretch blow molding method. In this regard, the plastic in a two-stage injection blow molding process is (1) molded into a preform and then ejected from the ejection mold during the injection cycle; and (2) fed after cooling via the container's neck through a reheat stretch blow molding machine during the blowing cycle. Once ejected from the original ejection mold, the “orientation” of the container during the fabrication process is lost. Thus, in order for the container to be properly handled and fed through the stretch blow molding machine during the second stage of the process, the neck of the container must be symmetrical to prevent any mishandling of the preforms by the machine. Similarly, other containers with a deflectable tab extending from the neck ring of the container, such as the container in the '348 Patent described above which is formed by injection molding, result in an assymetrical neck ring that prevents these types of containers from being used in two-stage injection stretch blow molding machines. The asymetrical neck ring also prevents the containers from being used in automated dispensing machines due to the machines' trouble feeding containers with a tab element extending from one side.
Assignee of the present disclosure also describes a reversible closure system having yet another similar child resistant locking system as that of the '348 Patent and '373 Patent in U.S. Pat. Nos. 8,662,331 and 8,881,988, the entire contents of which are both incorporated herein by reference. With respect to the locking system described in the '331 Patent and '988 Patent and referring to
As shown in
Referring to
The exterior surface 53 of the sidewall 52 preferably includes a gripping structure such as a plurality of knurls 55 for assisting a user to grip and rotate the closure 40 relative to the container 12. The first and second section 42, 46 includes respective engaging structures 56, 58 preferably disposed on the interior surface 54 of sidewall 52 that are operable to interact for rotatable engagement with the complementary engaging structure or structures 18 on the container 12 to secure the closure 40 to the container 12. In this regard, when the closure 40 is applied to the container 12 in the child resistant configuration, engaging structure 58 of the closure 40 interacts with the engaging structure 18 of the container 12. On the other hand, when the closure 40 is inverted and applied to the container in the non-child resistant configuration, engaging structure 56 of the closure 40 interacts with the engaging structure 18 of the container 12. As shown in the Figures, the engaging structures 56 and 58 are preferably solid or segmented threads. However, other suitable engaging structures 56, 58 may be used as long as they are operable to interact with a corresponding engaging structure 18 of the container 12.
As shown best in the inverted view of
Thus, in order for the locking tab 30 to releasably engage the corresponding locking projection 64 of the closure 40, the locking structure 26 of this system 10, as well as many other child resistant systems known in the art, is yieldable or deflectable relative to the rim 24 of the container 12. Further, in order to deflect the locking tab 30, the locking structure 26 includes a push down tab 34 extending radially outward with respect to the flange 60 of the closure 40 and rim 24 of the container 12 (when the rim 24 is axially aligned with the flange 60) such that the locking structure is accessible to the user's fingers when the closure 40 is installed in the child resistant configuration. As noted above, the '348 and '373 Patents include similar deflectable tab structures extending from the container neck and the outer circumference of the closure flange in order to disengage their respective locking mechanisms. Many of these designs even include specific instructions, such as the indicia HOLD on the push down tab 34 of the locking structure 26 as shown in
While these types of closures systems are generally very effective in preventing a child from opening the closure, it is not impossible for children to open them (hence the name “child resistant”). In particular, a child playing with this type of closure system is likely to be drawn to the tab element extending from the container which, in some instances, may result in the child unintentionally pushing down on the tab element and removing the closure from the container. Also, the child may even figure out how to open the container, such as by watching their parents or even reading instructions displayed on the deflectable tab element, and then be able to do so on their own. What is needed therefore is a more discrete locking system that makes it more difficult for a child to recognize or understand how to open the closure system or otherwise prevents attracting child actions that result in the child unintentionally opening the container.
In another aspect, the ability to more efficiently manufacture a blow molded container incorporating a deflectable tab structure is needed.
A closure system according to one embodiment of the disclosure includes a container and a closure. The container includes neck portion having a circumferential side wall and a rim extending perpendicular to the side wall, the rim including a locking lug extending from an upper surface of the rim and a break disposed in the rim adjacent to the locking tab, the break operable to form a deflectable locking portion of the rim. The closure is dimensioned and configured to be secured to the neck portion of the container and includes a circumferential side wall, a flange extending perpendicular to the side wall, and a locking lug disposed within the flange for engaging the corresponding locking lug of the container when the closure is installed on the container in a child resistant configuration. The flange is dimensioned and configured to substantially cover the upper surface of the rim of the container and includes a gap portion disposed adjacent to the locking lug for allowing a user to deflect the deflectable locking portion of the container through the gap portion in the flange to disengage the locking lug of the container from the locking lug of the closure.
According to certain embodiments, the gap portion of the flange of the closure is dimensioned and configured to require a foreign object to be inserted through the gap portion to deflect the deflectable locking portion of the container.
According to some embodiments, the rim is circumferentially shaped and the break in the rim is substantially symmetrically aligned with the rim. According to this embodiment, the closure system is preferably manufactured in a stretch blow molding process, and most preferably a two-stage stretch blow molding process. Also, the break in the rim of the container preferably includes a curved slot disposed between the rim and the circumferential side wall of the container.
According to another embodiment of the disclosure, a closure system includes a container having a deflectable container locking mechanism disposed adjacent a rim of the container and a closure dimensioned and configured for being secured to the container. The closure includes a closure locking mechanism operable to engage the container locking mechanism to lock the container in an engaged position and a flange dimensioned and configured to cover the deflectable container locking mechanism of the container when the closure is installed on the container in a child resistant configuration. The flange includes an aperture dimensioned and configured to receive an unlocking tool through the aperture operable to deflect the container locking mechanism to an unengaged position.
According to yet another embodiment of the disclosure, a closure system includes a container and a closure. The container includes a neck portion having a circumferential side wall and a circumferential rim extending perpendicular to the side wall, the rim including a locking lug extending from an upper surface of the rim and a break disposed in the rim adjacent to the locking tab, the break being substantially symmetrically aligned with the rim and including a curved slot disposed between the rim and the circumferential side wall of the container operable to form a deflectable locking portion of the rim. The closure is dimensioned and configured to be secured to the neck portion of the container, and includes a circumferential side wall, a flange extending perpendicular to the side wall, and a locking lug disposed within the flange for engaging the corresponding locking lug of the container when the closure is installed on the container in a child resistant configuration. The deflectable locking portion of the rim is operable to be deflected to disengage the locking lugs of the container and the closure to uninstall the closure from the child resistant configuration.
Further advantages of the disclosure are apparent by reference to the detailed description when considered in conjunction with the figures, which are not to scale so as to more clearly show the details, wherein like reference numbers indicate like elements throughout the several views, and wherein:
The disclosure relates to a child resistant closure system in which an exposed deflectable push down tab element of a locking structure of a container is removed and access is provided to deflect the locking structure through a small gap provided in a peripheral skirt/flange of the closure. The closure system of the present disclosure is primarily directed for use with containers intended to store and dispense pharmaceutical products, and particularly prescription pharmaceuticals. However, the system may also be used with other types of containers in which a child resistant closure is desired.
It should be noted that, while the child resistant closure system 100 described below is similar to the closure system 10 of the '331 and '988 Patents described above and shown in
Referring to
In preferred embodiments and as shown
Unlike the neck rings described above with respect to the prior art containers having a deflectable tab portion extending from their neck rings, providing container 112 of the present disclosure with a substantially symmetrical rim/neck ring 124 allows the container 112 to be able to be easily and consistently picked up and handled by two stage injection blow mold machines during fabrication or automated dispensing machines during dispensing of medications in the containers 112. Additionally, because there is no longer a projection extending from the rim 124 of the container 112 (i.e., the rim 124 is an entirely symmetrical bead with simply a hinged tab created by the break 128 in the rim 124), it should be understood that container 112 can be manufactured using either a one-stage or the more efficient two-stage injection stretch blow molding fabrication process. In this regard, the curved slot 129 for forming the deflectable portion of rim 124 is able to formed using stretch blow molding techniques because the mold is able to move in both the “X-direction” and one of the “Y-direction” or “Z-direction” in stretch blow molding machines. On the other hand, the curved slot 129 cannot be formed using the injection blow molding method contemplated in the '373 Patent due to the mold in injection blow molding machines only being able to move in the “Y-direction” (the '373 Patent refers to this method as “injection blow molding processes using standard neck ring technology in which the container finish can be formed by straight pull from the neck rings . . . ”).
In view of the advantages described above of having a substantially symmetrical rim on containers, alternate embodiments of the present disclosure may include a substantially symmetrical rim that extends out from the container side wall a sufficient distance such that it is not entirely covered by the flange of the closure. In other words, in an alternate embodiment, the present disclosure provides a child resistant closure system in which the rim is symmetrical such that it can be molded in two-stage blow molding fabrication methods and can be easily handled in automated dispensing systems while also providing a more discernible push down portion if desired by extending the width of the symmetrical rim past the flange of the closure intended to be secured to the container.
Referring to
In alternate embodiments, the gap 161 in the flange 160 of the closure 140 is reduced to a size in which a user cannot access or otherwise push down on the deflectable portion of rim 124 of the container 112 with a user's finger. Instead, the user is required to use a small tool such as a paper clip or the side of a credit card to traverse the gap 161 and deflect the rim 124. In yet a further embodiment, the gap 161 is formed of an aperture of a particular shape such that a specialized key is needed to be inserted into the aperture to push down on the deflectable portion of rim 124.
For example, referring to the alternate embodiment of
Accordingly, in order to remove the closure 240 from the container 212 when the closure 240 is installed in the child resistant configuration, closure 240 includes a small aperture 261 (such as a thin slot as depicted) disposed in flange 260 adjacent to the locking edge 268 of the locking projection 264. In preferred embodiments, the aperture 261 is small enough (0.040 inches or less) such that readily available household items such as coins cannot be inserted into the aperture 261. In most preferred embodiments, aperture 261 is so thin that it is generally not discernible when viewing the closure 240, at least to a child or unless a user knows where to look for it on the closure 240. Accordingly, referring to
In other aspects, the unlocking tool 280 preferably includes a handle portion 284 to assist in gripping the tool 280 and driving the key portion 282 in an appropriate direction (i.e., downward in this embodiment) to deflect the locking structure 226. The handle portion 284 preferably includes a key aperture 286 such that the unlocking tool 280 may be secured to a user's key ring to prevent loss of the unlocking tool 280. The unlocking tool 280 may also include a top lip portion 288 and/or bottom lip portion 290 dimensioned and configured to ensure that the key portion 282 is only inserted into the aperture 261 to a depth sufficient to disengage the corresponding locking structures of the closure 240 and container 212. For example, bottom lip portion 290 may include a thicker portion of tool 280 adjacent to the key portion 282 that does not fit into aperture 261 and contacts the flange 260 once the key portion 282 is inserted a sufficient depth into aperture 261. On the other hand, top lip portion 288 is a portion of tool 280 that extends outward from the main body opposite the handle portion 284 such that the top lip portion 288 contacts the top edge 244 of the closure 240 once the key portion 282 is inserted into aperture 261 to a sufficient depth. Lip portions 288, 290 prevent the user from applying too much pressure to the unlocking tool 280, which in turn prevents the user from breaking the key portion 282 of tool 280 and/or the locking structure 226 of the container 212.
In yet another aspect of the disclosure, the aperture 261 is preferably disposed in the flange 260 directly against the sidewall 252 of closure 240. Thus, in order to locate the aperture 261, the user may position the bottom of key portion 282 against the corner of the sidewall 252 and flange 260 and rotate the closure 240 or unlocking tool 280 until the key portion 282 drops into the aperture 261.
The foregoing description of preferred embodiments for this disclosure has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise form disclosed. Obvious modifications or variations are possible in light of the above teachings. The embodiments are chosen and described in an effort to provide the best illustrations of the principles of the disclosure and its practical application, and to thereby enable one of ordinary skill in the art to utilize the disclosure in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the disclosure as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.
This application claims priority to co-pending U.S. Provisional Application Ser. No. 62/082,256 filed Nov. 20, 2014, entitled “Child Resistant Closure System,” the entire contents of which is incorporated herein in its entirety.
Number | Date | Country | |
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62082256 | Nov 2014 | US |