The present invention relates generally to a container assembly including a closure and a lid. More specifically, the present invention relates to a child-resistant container assembly with a polymeric movable lid.
Polymeric lid or closures have been used in many applications over the years in conjunction with containers. Some containers contain product or contents that are not intended for certain individuals, such as children. These contents may include products such as over the counter (OTC) medication, vitamins, prescriptions, etc. These containers are desirably child-resistant such that children are prevented or inhibited from gaining access to the products therein. These containers, however, may be difficult for other individuals to open and access the products contained therein. These other individuals may be those with reduced gripping strength, limited dexterity of their upper limbs (e.g., arms or hands), or other disabilities of their upper limbs that make such containers difficult to open.
Some technologies include a multi-piece system that includes an outer shell, an inner shell, and a compressible liner. The inner and outer shells float independently in a rotational orientation and the outer shell needs to be depressed and rotated to engage the inner shell to disengage the closure from the container. This, however, requires a predetermined amount of force and dexterity to hold the container and closure, and then engage to open. This, undesirably, creates an unfavorable challenge for users with upper extremity related disabilities. Additionally, this technology tends to be relatively costly in relation to other closure systems.
It would be desirable to provide a child-resistant container assembly that overcomes these disadvantages of existing containers, while still performing desirable properties including securely positioning the lid on the container.
According to one aspect of the present disclosure, a container assembly comprises a container and a polymeric slidable lid. The container has at least one sidewall, a bottom and a flange. The at least one sidewall includes a child-resistant release tab extending outwardly therefrom and being configured for movement towards the at least one sidewall. The child-resistant release tab forms a first opening or slot therein. The flange and the at least one sidewall assist in forming a second opening defining an interior of the container. The flange includes an exterior surface and an interior surface. The flange includes a plurality of ramp projections extending upwardly from the exterior surface thereof. The polymeric slidable lid is configured for fitment to the container for closing the second opening. The polymeric slidable lid includes an exterior surface and an interior surface. The polymeric slidable lid includes a polymeric top portion and two opposing retention sidewalls. The polymeric top portion bridges and encompasses the two opposing retention sidewalls. The at least one of the two opposing retention sidewalls includes a sidewall portion and a stop projection extending inwardly from the sidewall portion. The interior surface of the polymeric slidable lid includes a sealing liner. The stop projection and the child-resistant release tab assist in preventing or inhibiting movement of the container assembly from a closed position to an open position. After the child-resistant release tab is moved towards the at least one sidewall, the polymeric slidable lid is configured to slide from a closed position to an open position. The polymeric slidable lid is configured to contact the plurality of ramp projections resulting in further movement of the polymeric slidable lid into a different axial plane spaced above the flange of the container.
According to a further configuration of the above implementation, the flange is an outwardly extending flange. The flange is non-continuous in one embodiment.
In a further aspect of the above implementation, the flange forms a plurality of nubs on a top surface thereof. The plurality of nubs assists in stabilizing the polymeric slidable lid in the open position. The plurality of nubs may be located in the corners and in the middle portion of the top surface of the flange.
In a further aspect of the above implementation, each of the plurality of ramp projections is an elongated pyramid with a truncated, flat top portion or is of a trapezoidal shape.
In yet a further aspect of the above implementation, two of the plurality of ramp projections are directly adjacent to the child-resistant release tab.
In yet a further aspect of the above implementation, the at least one sidewall is a plurality of sidewalls. The plurality of sidewalls is of a rectangular shape.
According to a further configuration of the above implementation, the child-resistant release tab is integrally formed with the at least one sidewall.
In a further aspect of the above implementation, the interior surface of the flange includes a plurality of inverted projections. Each of the opposing retention sidewalls includes a plurality of undercut projections that assist in preventing or inhibiting the polymeric slidable lid from being removed axially from the container. The plurality of inverted projections and the plurality of undercut projections assist in providing a compressed seal between the sealing liner and the container.
In a further aspect of the above implementation, the polymeric top portion has an exterior surface and an interior surface. The exterior surface of the polymeric top portion includes a plurality of ridges to assist a user in sliding the polymeric slidable lid to expose the second opening of the container.
In yet a further aspect of the above implementation, each of the two opposing retention sidewalls includes a stop projection extending inwardly from the sidewall portion.
In yet a further aspect of the above implementation, each of the two opposing retention sidewalls includes a plurality of undercut projections that assist in preventing or inhibiting the polymeric slidable lid from being removed axially from the container.
In yet a further aspect of the above implementation, the exterior surface of the polymeric slidable lid includes a mechanical stop to assist in preventing or inhibiting the polymeric slidable lid from being removed from the container during movement of the polymeric slidable lid.
According to another aspect of the present disclosure, a process for opening a container assembly includes providing a container having at least one sidewall, a bottom and a flange. The at least one sidewall includes a child-resistant release tab extending outwardly therefrom. The child-resistant release tab forms a first opening or slot therein. The flange and the at least one sidewall assist in forming a second opening defining an interior of the container. The flange includes an exterior surface and an interior surface. The flange includes a plurality of ramp projections extending upwardly from the exterior surface thereof. A polymeric slidable lid is configured for fitment to the container for closing the second opening is provided. The polymeric slidable lid includes an exterior surface and an interior surface. The polymeric slidable lid includes a polymeric top portion and two opposing retention sidewalls. The polymeric top portion bridges and encompasses the two opposing retention sidewalls. At least one of the two opposing retention sidewalls includes a sidewall portion and a stop projection extending inwardly from the sidewall portion. The interior surface of the polymeric slidable lid includes a sealing liner. The child-resistant release tab is moved towards the at least one sidewall and, thereafter, the polymeric slidable lid is slid in a direction transverse to the movement of the child-resistant release tab so as to move the container assembly from a closed position to an open position.
According to a configuration of the above implementation, the movement of polymeric slidable lid results in the polymeric slidable lid being spaced from the container in a different axial plane. The different axial plane is parallel to a top surface of the container in one embodiment.
According to a configuration of the above implementation, the flange forms a plurality of nubs on a top surface thereof. The plurality of nubs assists in stabilizing the polymeric slidable lid in the open position.
According to another configuration of the above implementation, each of the two opposing retention sidewalls includes a plurality of undercut projections that assist in preventing or inhibiting the polymeric slidable lid from being removed axially from the container.
According to a further configuration of the above implementation, the exterior surface of the polymeric slidable lid includes a mechanical stop to assist in preventing or inhibiting the polymeric slidable lid from being removed from the container during movement of the polymeric slidable lid.
The above summary is not intended to represent each embodiment or every aspect of the present invention. Additional features and benefits of the present invention are apparent from the detailed description and figures set forth below.
Other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that it is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Referring to
The container assembly of the present invention is advantageous because it allows users with limited dexterity or reduced gripping strength to open and access the products in the container using much less physical effort. It also is advantageous for users with other disabilities of the upper limbs (e.g., the hand and/or arm) to open and access the products in the container using much less physical effort. The container assembly is also child-resistant in that it takes two separate and distinct actions to gain access into an interior of the container. In one method, the container assembly can be opened to access the product using a single hand.
The polymeric slidable lid 10 of
As shown in
As will be discussed below in detail, one of the two projections 20a, 20b is a stop projection that assists in preventing or inhibiting movement of the polymeric slidable lid 10 by a user who simply attempts to move the polymeric slidable lid 10 in a linear direction. In this embodiment, projection 20a is a stop projection. As will be discussed below, after the child-resistant release tab is moved, the stop projection 20a assists in guiding and balancing the polymeric slidable lid 10 during its sliding movement. In other words, the stop projection 20a, after the child-resistant release tab is moved, assists in steading the sliding motion of the polymeric slidable lid 10. Which one of the projections is a stop projection depends on which direction the polymeric slidable lid 10 is installed on the container 100. The polymeric slidable lid 10 is bi-directional in that it can be installed onto the container 100 in either direction.
The remaining one of the projections that does not function as a stop projection (projection 20b in this embodiment) assists in guiding and balancing the polymeric slidable lid 10 during its sliding movement. In other words, the stop projection assists in steading the sliding motion of the polymeric slidable lid 10.
The projections 22a-22d are undercut projections that assist in maintaining the polymeric slidable lid 10 with the container 100. As shown in
The polymeric slidable lid 10 also forms a plurality of recesses 24a-24f as shown in
The polymeric top portion 12 has an exterior surface 12a and an interior surface 12b. Referring to
Referring to
The sealing liner may be made of the same material as the remainder of the polymeric slidable lid in one embodiment. In another embodiment, the sealing liner may be made of a different material than the remainder of the polymeric slidable lid. If the sealing liner is made of a different material, the polymeric slidable liner is a two-piece structure in which the sealing liner needs to be attached to the remainder of the polymeric slidable lid.
The sealing liner is typically made of a compressible polymeric material and is made of a thickness that provides desired sealing between the polymeric slidable lid 10 and the container 100. In one embodiment, the sealing liner is a polyolefin (e.g., polyethylene or polypropylene), an elastomer (e.g., thermoplastic elastomer), a plastomer, or blends thereof. The thickness of the sealing liner is generally from about 0.020 to about 0.1 inches, more typically, from about 0.030 to about 0.070 inches.
The mechanical stop 30 of
The polymeric slidable lid 10 is formed in a generally or roughly rectangular shape. It is contemplated that the slidable lid may be of other shapes and sizes, but would typically correspond with the opening of the container 100.
Referring to
The at least one sidewall 102 includes a child-resistant release tab 120 extending outwardly therefrom. As shown best in
The opening or slot 122 of the child-resistant release tab 120 is sized to receive the stop projection 20a of the polymeric slidable lid 10 (see
In this embodiment, the child-resistant release tab 120 is integrally formed with the at least one sidewall 102. It is contemplated, however, that the child-resistant release tab may be formed separately and attached to the at least one sidewall.
The flange 106 encompasses and extends outwardly from the at least one sidewall 102 in this embodiment. The flange 106 is non-continuous in this embodiment. The flange 106 defines an opening 114 therein in which an interior space 116 of the container 100 is defined by the flange 106, the at least one sidewall 102, and a bottom 108. The flange 106 is located near a neck portion 104 of the container 102. The flange 106 forms a plurality of ramp or cam projections 130a-130d on a top surface 106a thereof. Each of the plurality of ramp projections 130a-130d is an elongated pyramid with a truncated, flat top portion or is of a trapezoidal shape. The plurality of ramp projections 130a-130d extends in a direction upwardly and away from the at least one sidewall 102 and the bottom 108. The ramp projections 130a, 130b are located directly adjacent to the extensions 120b, 120c of the child-resistant release tab 120.
Referring specifically to
The plurality of ramp projections 130a-130d assists in moving the polymeric slidable lid 10 to a different plane (i.e., at a different height and spaced from and above the flange 106). This higher plane is substantially parallel or parallel to the top surface 106a of the flange 106. By moving to a different and higher plane, this assists in protecting the sealing liner 28 from being destroyed or damaged by contact with the flange 106 during the sliding movement of the polymeric slidable lid 10. The ramp projections 130a-130d in raising to a higher parallel plane, release the sealing pressure on the sealing liner 28 before fully sliding open for use. Furthermore, by having the polymeric slidable lid 10 in a different plane also makes the polymeric slidable lid 10 easier to move once the generally linear movement has started as will be discussed in further detail below.
The plurality of ramp projections 130a-130d is shown in
To provide desired sealing in the linear sliding application, the flange 106 includes a plurality of inverted projections 138a-138c (see, e.g.,
The inverted projections 138a-138c (and the one not shown) of the flange 106 correspond with a respective one of the undercut projections 22a-22d. The inverted projections of the flange 106 in combination the undercut projections 22a-22d assist in forcing down the polymeric slidable lid 10 to make a compressed seal between the sealing liner 28 and the container 100.
Referring back to
Referring back to
With the container assembly in the closed position, the nubs 134a-134d, 136a, 136b are contained within one of the recesses 24a-24f of the polymeric slidable lid 10. Each of the nubs 134a-134d, 136a, 136b is a contact point for the polymeric slidable lid 10 when the polymeric slidable lid 10 is moved to a different plane. In the open position, the interior surface 12b of the polymeric slidable lid 10 rests initially on the nubs 134a-134d, 136a, 136b after the polymeric slidable lid 10 has moved up on the ramp projections 130a-130d. As the polymeric slidable lid 10 is continued to be moved linearly to enlarge the opening, in this embodiment, the number of contact points with the nubs will be reduced from 6 contact points to 4 contact points. The nubs 134a-134d, 136a, 136b assist in stabilizing the polymeric slidable lid 10 when in an open position.
It is contemplated that the number, the shape, and size of the nubs may vary from that shown in
The container assembly 200 includes the polymeric slidable lid 10 and the container 100 as shown in
The polymeric slidable lid 10 is configured to be placed on the container 100 that contain product. In this embodiment, the polymeric slidable lid 10 is snapped or pressed onto the container 100. As discussed above, the opposing retention sidewalls 16, 18 flex outwardly when initially placed onto the flange 106 of the container 100. Once the polymeric slidable lid 10 is flexed outwardly during the placement onto the container 100, the polymeric slidable lid 10 snaps back onto the flange 106 of the container 100 and is held in place by the undercut projections 22a-22d.
The product may be a liquid product, but typically is a solid product. In another embodiment, the product may be a combination of a liquid and solid product. Some products that may be especially desirable to use include dispensable tablets such as over the counter (OTC) medication, vitamins, prescriptions, etc. It is noted that an opening formed by the maximum movement of the polymeric slidable lid 10 with respect to the container 100 may allow for metered dispersion of a product. The polymeric slidable lid may vary the opening size dependent upon product variation. The size of the opening could be varied by relocating and resizing the mechanical stop 30.
The container assembly may also include tamper-evident features. More specifically, the tamper-evident features show visual identification to a user that the polymeric slidable lid may have been moved to an open position and the product potentially been accessed. For example, the tamper-evident feature may be of a structure where the polymeric slidable lid 10 cannot be moved without removing or breaking the tamper-evident feature. Non-limiting examples include a tamper-evident feature located on a front and/or back of the container and on a top surface of the lid that assist in preventing or inhibiting the polymeric slidable lid 10 from sliding. This could be a break-away tab or a molded feature of the lid and/or container that needs to be broken or removed. It is contemplated that other tamper-evident features may be added to the container assembly.
The movement of the polymeric slidable lid 10 with respect to the container 100 is shown best in the various cross-sectional views of
The movement of the child-resistant release tab 120 in the direction arrow A disengages the interference of the stop projection 20a of the polymeric slidable lid 10. Because of the child-resistant release tab 120 is angled outwardly, it is difficult to show the positioning in a cross-sectional view between the stop projection 20a and the child-resistant release tab 120 such as shown in
Once the polymeric slidable lid 10 is moved in the direction of the arrow B, the undercut projections 22a-22d begin disengaging with a respective one of the inverted projections 138a-138c (another one not shown) to release the pressure on the sealing liner 28. As the movement continues in the direction of arrow B, each of the ramp projections 130a-130d contacts the interior surface 12b of the polymeric slidable lid 10 and raises the polymeric slidable lid 10 to a higher plane parallel to the top surface 106a of the container 100. The movement of the polymeric slidable lid 10 proceeds upwardly on the plurality of angled portions of the ramp projections until reaching the flat top portion 132c of the ramp projection. At this point, the container assembly 200 is in a fully open position in which a gap 204 is formed between the polymeric slidable lid 10 and the container 100 as best shown in
When the container assembly 200 is in an open position, the polymeric slidable lid 10 contacts a number of contacting nubs 134a-134d and a plurality of elongated nubs 136a, 136b. One of these contacting nubs (elongated nub 134d) is shown in
To close the opening 208 formed at the movement of the polymeric slidable lid 10 with respect to the container 100, a user moves the polymeric slidable lid 10 in the direction of arrow C. The user will continue to move the polymeric slidable lid 10 until the plurality of undercut projections re-engage a respective one of the inverted projections 138a-138c (another one not shown) to reassert the pressure on the sealing liner 28.
In one method, these operations are performed by the finger or thumb of one hand. It is contemplated that the opening process may be performed by two hands.
The polymeric slidable lid is typically made of polymeric material, such as olefins (e.g., polyethylene (PE), polypropylene (PP)) or blends thereof. One example of a polyethylene that may be used is high density polyethylene (HDPE). It is contemplated that the polymeric slidable lid may be made of other polymeric materials.
The slidable lids are typically formed by processes such as injection or compression molding.
It is also contemplated that the slidable lid may be made of non-polymeric materials such as metal.
The container 100 is typically made of polymeric material. One non-limiting example of a material to be used in forming a polymeric container is polyethylene terephthalate (PET), polypropylene (PP) or blends using the same. It is contemplated that the container may be formed of other polymeric or copolymer materials. The container 100 is typically have an encapsulated oxygen-barrier layer or oxygen barrier material incorporated therein. In another embodiment, the container may be made of non-polymeric materials such as metal.
While the foregoing written description of the invention enables one of ordinary skill to make and use what is considered presently to be the best mode thereof, those of ordinary skill will understand and appreciate the existence of variations, combinations, and equivalents of the specific embodiment, method, and examples herein. The invention should therefore not be limited by the above-described embodiment, method, and examples, but by all embodiments and methods within the scope and spirit of the invention.