The present invention relates to caps for containers. More particularly, embodiments of the present invention concern a child-resistant sealing cap assembly for existing containers.
A need exists for a sealing mechanism, for example, to isolate the contents of a container from water and air in a way that permits accessing and resealing the container while preventing unwanted users, such as children, from accessing the contents of the container. A need also exists for a sealing mechanism that can be attached in a simple way to standard containers. A mechanism including all the requirements for attaching to standard containers, for watertight and airtight sealing and form mitigating access by children is available in a single mechanism. Room for improvement exists over the prior art in these and various other areas.
In accordance with some embodiments of the present invention, a sealing cap assembly is disclosed which may snap on to a standard aluminum can, for instance, to form a watertight and airtight seal therebetween. According to some embodiments, the assembly may include a ring collar that can be snapped on to, or which may otherwise engage, a standard aluminum can and form a watertight and airtight seal between the inner part of the can and the outside thereof. The combination of a snap-on sealing assembly with child proof unsealing may permit the recyclable use of common cans in many embodiments. In some embodiments, the sealing cap assembly may include a sealing inner cap inside of the outer cap which a user holds. The inner cap may screw into the ring collar with, in some embodiments, a one-turn motion, sealing the contents of the can tightly.
In particular embodiments, to provide child resistance, the assembly may be opened by applying pressure on the top of the sealing mechanism (e.g., by pressing down with the palm of a user's hand). In some embodiments, the inner cap may have no exposed parts on which to grip the inner cap to unscrew it, therefore providing further child resistance. The sealing inner cap may be designed, in certain embodiments, to form an airtight seal with the ring collar, thereby isolating the contents of the can from the environment and creating a watertight and airtight enclosure.
According to some embodiments, the sealing cap assembly may include an outer cap, which may be sometimes referred to hereinafter as a push cap. The inner cap may, in certain embodiments, fit inside of the push cap. In some embodiments, a plurality of protrusions may be disposed on the top side of the inner cap and a plurality of corresponding protrusions may be disposed on the bottom side of the push cap. A protrusion on the top side of the inner cap and a corresponding protrusion on the bottom side of the push cap may be engaged when a user pushes the push cap against the can and the sealing cap assembly, in some embodiments, and then turns the push cap. Turning of the push cap may cause the inner cap to turn be unscrewed, in some embodiments. When the inner cap has been unscrewed, it may become entrapped inside a portion of the push cap, in particular embodiments, which, for example, assures that a child cannot easily remove the push cap to access the sealed contents. A reverse operation may be performed by a user to reseal the can.
In some embodiments, the material used for the sealing cap assembly may be compatible with the contents of the can. In some implementations, for example, the contents of the can may include herb and/or edible material. In other implementations, liquids and/or solids may be sealed within the can, including, but not limited to, corrosive, reactive materials. In other applications, any can or bottle or container may be sealed with the same concept for a sealing cap assembly. The ring collar need not be a ring in some embodiments. Many ring collars may have the same sealing cap and in many sizes. This design permits, in some embodiments, efficient recycle usage of container materials.
In accordance with some embodiments, some features of the present invention may include: i) child resistance on a can; ii) a ring collar that snaps on a container can; iii) a two-piece cap that threads into the ring collar; and iv) a flange which maintains a watertight and airtight seal after opening and closing.
According to some embodiments of the present invention, a sealing cap assembly may comprise an outer cap, an inner cap, a collar, a spacer, and a sealing ring. The outer cap, inner cap, collar, spacer, and sealing ring may be configured such that they may be assembled together to form a unitary body. In preferred implementations, the sealing cap assembly may be used to seal and unseal a container.
In some embodiments, the outer cap may generally comprise a circular body having a top and a side wall, where the side wall may extend from, and circumscribe, the top. According to some embodiments, a tab may be disposed along the side wall and along a lateral edge of the top. One end of the tab may extend past a bottom edge of the side wall. In some embodiments, the tab may be integrally formed with the side wall and/or top of the outer cap. Alternatively, the tab may be attached by one or more fasteners. In preferred implementations, the tab may be used to open a machine sealed container (e.g., aluminum can).
In some embodiments, the outer cap may be configured such that a portion of the inner cap may be received within an opening defined by the side wall and the top of the outer cap. Disposed on the underside of the top may be a plurality of notches or protrusions which may be configured to engage a complementary structure on the inner cap. In some embodiments, a plurality of notches may be generally arranged in an equally spaced, circular pattern. One or more words and/or designs may be printed on and/or etched into the top of the outer cap.
In accordance with some embodiments, the inner cap of the sealing cap assembly may generally comprise a circular body having a top, an outer wall, and an inner wall. Disposed on the top of the inner cap may be a plurality of teeth or protrusions which may be configured to engage complementary notches or protrusions of the outer cap. In some embodiments, a plurality of teeth may be generally arranged in a circular pattern and may align with the arrangement of notches of the other cap.
According to some embodiments, when the outer cap and the inner cap are engaged together, without external pressure applied to the top of the outer cap, the outer cap may slide across the inner cap when the outer cap is rotated in a counterclockwise direction (or clockwise direction, depending on the frame of reference). When sufficient pressure is applied to the top of the outer cap, the outer cap and the inner cap may move together in a counterclockwise direction (or clockwise direction, depending on the frame of reference). With or without external pressure applied to the top of the outer cap, the outer cap and the inner cap may move together in a clockwise direction (or counterclockwise direction, depending on the frame of reference), or the outer cap may be prevented from being turned (e.g., if the inner cap is fully turned in a clockwise direction).
In accordance with some embodiments, the inner cap may be threaded for the engagement with the collar of the sealing cap assembly, which may also be threaded. In some embodiments, the inner wall of the inner cap may have a plurality of sections which may vary in shape and size. For example, the diameter of one section may be greater than a second section.
On the underside of the inner cap, according to some embodiments, a cavity may be disposed between the outer wall and the inner wall of the inner cap. The cavity may be configured to receive a portion of the spacer of the sealing cap assembly. In accordance with some embodiments, the spacer may be generally annular and may have a width which may be slightly less than a width of the cavity. When the sealing cap assembly is fully assembled, the spacer may not be visible to a user.
According to some embodiments of the present invention, the collar of the sealing cap assembly may comprise a generally annular body with a central opening therein. In some embodiments, the collar may have a lip which may encircle the central opening. The collar may also comprise an outer wall which may encircle the lip. When the sealing cap assembly is fully assembled, the spacer may abut the top of the collar and the central opening of the spacer may encircle the lip. Additionally, the inner wall of the inner cap may be received within the central opening of the collar. In some embodiments, a portion of the inner surface of the collar may be raised, relative to an adjacent surface. When the sealing cap assembly is assembled, this raised portion may abut a portion of the inner wall of the inner cap.
In accordance with some embodiments, a cavity may be disposed between the outer wall and an inner wall of the collar. In some embodiments, the cavity may be configured to receive the sealing ring of the sealing cap assembly. The sealing ring may be provided to ensure an airtight and watertight seal between the sealing cap assembly and a container. In some embodiments, the sealing ring may comprise a thin, circular body which may be slightly conical (i.e., the diameter of the body may increase or decrease from top to bottom). When the sealing cap assembly is fully assembled, the sealing ring may only be visible to a user when the sealing cap assembly is viewed from a lower end (and is not engaged with a container). When the sealing cap assembly is engaged with a container, the sealing ring may abut the top of the container and may not be visible to a user.
The invention, in its various aspects, will be explained in greater detail below. While the invention will be described in conjunction with several exemplary embodiments, the exemplary embodiments themselves do not limit the scope of the invention. Similarly, the exemplary illustrations in the accompanying drawings, where like elements have like numerals, do not limit the scope of the exemplary embodiments and/or invention, including any length, angles, or other measurements provided. Rather the invention, as defined by the claims, may cover alternatives, modifications, and/or equivalents of the exemplary embodiments.
Referring, generally, to
According to some embodiments, collar 40, as illustrated for example in
As illustrated, for example, in
Referring, for example, to
In accordance with some embodiments of the present invention, inner cap 30 may comprise plastic material which can be engaged with collar 40 to create a watertight and airtight seal. In preferred embodiments, threading 34 of inner cap 30 may mate with threading 44 of collar 40 (the male threading shown in
Exemplary dimensions and tolerances of inner cap 30 are illustrated in
When sealing cap assembly 10 is fully assembled (see, e.g.,
In accordance with some embodiments of the present invention, outer cap 20 may comprise plastic material and may be configured to receive, or otherwise engage, inner cap 30. In preferred embodiments, outer cap 20 may comprise plurality of protrusions (not illustrated) disposed on an underside of the top of outer cap 20 and which may be generally arranged in a circular pattern. For example, the outer cap may comprise about fifty protrusions which may have a thickness of about 1 to about 3 millimeters The protrusions of outer cap 20 may be configured to mate with protrusions 32 of inner cap 30. When outer cap 20 is engaged with inner cap 30, pressing down on outer cap 20 and simultaneous rotation thereof may cause protrusions 32 of inner cap 30 to each mate with a corresponding one of the protrusions of outer cap 20—thereby rotating inner cap 30. The rotation of inner cap 30 may allow it to be screwed into, or unscrewed from, collar 40. For example, a user may apply pressure to the top of outer cap 20 using the palm of their hand and may turn outer cap 20 in a counterclockwise direction, thus causing inner cap 30 to rotate and unscrew from collar 40.
As illustrated, for example, in
Referring now, generally, to
According to some embodiments, and as illustrated, for example, in
In preferred implementations, tab 128 may be used to open a machine sealed container. For example, when sealing cap assembly 110 is engaged with an aluminum can, outer cap 120 and inner cap 130 may be removed from the assembly to expose the lid and pull tab for initially opening the can (i.e., by breaking the lid seal). Then, a user may place tab 128 underneath the pull tab and force the pull tab in a direction that causes the lid of the can to open. It is to be appreciated that, according to some embodiments, collar 140 and spacer 150 may be configured and positioned such that a user may have a limited or no ability to access the pull tab of a can with their fingers. Furthermore, if a user is able to access the pull tab, collar 140 and spacer 150 may limit the ability of the user to engage and lift the pull tab (e.g., by limiting the amount of leverage the user has to lift the pull tab). Thus, tab 128 may provide a means for engaging the pull tab of a can and obtaining sufficient leverage to lift the pull tab and open the can. This provides a further safety feature, for even if an unauthorized user (e.g., a child) is able to remove outer cap 120 and inner cap 130, they would not be able to access the pull tab of a can (or would otherwise be unable to lift the pull tab). This means that the unauthorized user would only be able to open the can using tab 128, which would require a particular amount of mechanical skill which, for example, young children would lack.
Referring more particularly to
Referring now, particularly to
When outer cap 120 and inner cap 130 are engaged, without external pressure applied to the top of outer cap 120, the oblique surfaces of teeth 132 may allow notches 122 of outer cap 120 to slide thereacross (if moved in a counterclockwise direction, relative to the orientation of inner cap 130 in
As further illustrated, for example, in
As illustrated in
Referring now, generally, to
Referring to
As illustrated in
It is to be understood that variations, modifications, and permutations of embodiments of the present invention may be made without departing from the scope thereof. It is also to be understood that the present invention is not limited by the specific embodiments, descriptions, or illustrations or combinations of either components or steps disclosed herein. Thus, although reference has been made to the accompanying figures, it is to be appreciated that these figures are exemplary and are not meant to limit the scope of the invention.
Moreover in this document, relational terms, such as second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises”, “comprising”, “has”, “having,” “includes”, “including”, “contains”, “containing”, or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises a”, “has . . . a”, “includes . . . a”, “contains . . . a” does not, without more constraints, preclude the existence of additional elements of the same type in the process, method, article, or apparatus that comprises, has, includes, contains the element. The terms “a” and “an” are defined as one or more unless explicitly stated otherwise herein. The terms “substantially”, “essentially”, “approximately”, “about”, or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art, and in one non-limiting embodiment the term is defined to be within 10%, in another embodiment within 5%, in another embodiment within 1% and in another embodiment within 0.5%. The term “coupled” as used herein is defined as connected, although not necessarily directly and not necessarily mechanically. A device or structure that is “configured” in a certain way is configured in at least that way, but may also be configured in ways that are not listed. Also, the term “exemplary” is used as an adjective herein to modify one or more nouns, such as embodiment, system, method, device, and is meant to indicate specifically that the noun is provided as a non-limiting example.
The present application claims priority to, and the benefit of, U.S. Provisional Patent Application No. 63/227,632, filed Jul. 30, 2021, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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63227632 | Jul 2021 | US |