Child safety seats are commonly used to secure and protect children in a variety of vehicles. Various harness configurations can be used to safely and comfortably secure a child. However, it can be cumbersome and tedious to properly configure the harness, to adjust the harness, or to release the harness. Often times it is difficult to know when the harness is properly tightened and secured.
Thus, there is a need for improvement in this field.
Children are often not properly secured in a child seat. The harness of the child seat is often secured too loose or too tight. A safety restraint or harness system has been developed for securing a child using a single adjustment mechanism. The method for securing the child helps ensure that the belt is properly tensioned. The system is configured to secure a passenger with proper tension in the belt system by removing slack from the system to achieve a set tension.
An actuator such as a handle is used to release and tighten the mechanism. The handle is pulled completely up to release a cam buckle such as an A-LOK®. Releasing the cam buckle allows the webbing to be extracted freely. Once the handle is released, the cam buckle closes and keeps the slack in the harness. Once the child or passenger is in the seat and fastened into the harness, the handle is again lifted to the activation position to remove slack from the webbing of the harness. A tightening mechanism such as a spring is mounted to the mechanism frame and a spool is used to remove slack. After removing slack from the webbing, the handle is pushed completely down into another position to manually tighten the harness. A ratchet pawl engages with the spool. Once proper tension is achieved in the harness, the ratchet pawl acts as a clutching device and skips teeth on the spool to prevent over-tightening.
In other examples, the mechanism uses a knob that is rotated to allow slack to be pulled out of the system. The user applies force and twists the knob to release the cam buckle or A-LOK®. Releasing the knob puts the system back into a locked state with the harness remaining extracted. Once the child is buckled into the harness, the knob is pulled outward. A string or cord is functionally attached to the knob. Pulling the knob outward tightens the harness. The string cord functions much like the starter of a lawn mower. A clutch is in place in the system that prevents the harness from being overtightened and produces audible clicking sound when this is achieved. The purpose of the push-twist mechanism is to prevent a child or unwanted user from unlocking the system during use.
Traditional methods often require manually tensioning the harness. Instead of requiring complete manual tensioning of a belt system, the restraint tensioning system acts to begin removing slack from the system once the system is activated. The safety restraint system is constructed to begin removing slack from the harness once the system is activated. The safety restraint harness also ceases to remove slack when proper tension is achieved. In other words, the safety restraint system tensions the belt system and then stops tensioning once the harness is properly tightened. This permits the user to achieve proper tensioning without having to worry about manually securing the system. The safety restraint system also allows the user to not worry about over or under-tightening the harness because these aspects are facilitated by the system. The safety restraint system also includes features for locking the harness and/or preventing child tampering with the system once it is locked in place. One such feature includes a one-way ratchet that allows the system to tighten the harness but prevents the harness from loosening when the system is active or locked. Another such aspect is a push-twist knob that prevents child tampering.
The system and techniques as described and illustrated herein concern a number of unique and inventive aspects. Some, but by no means all, of these unique aspects are summarized below.
Aspect 1 generally concerns a system.
Aspect 2 generally concerns the system of any previous aspect including a child safety seat.
Aspect 3 generally concerns the system of any previous aspect including a safety restraint system.
Aspect 4 generally concerns the system of any previous aspect including a harness.
Aspect 5 generally concerns the system of any previous aspect including a harness adjuster.
Aspect 6 generally concerns the system of any previous aspect including a cam buckle.
Aspect 7 generally concerns the system of any previous aspect including a harness adjuster strap.
Aspect 8 generally concerns the system of any previous aspect including a actuator.
Aspect 9 generally concerns the system of any previous aspect including a lever.
Aspect 10 generally concerns the system of any previous aspect including one or more levers.
Aspect 11 generally concerns the system of any previous aspect including a connecting arm operatively connecting the harness adjuster to the levers.
Aspect 12 generally concerns the system of any previous aspect in which the actuator includes a handle.
Aspect 13 generally concerns the system of any previous aspect in which the child safety seat has a seat bottom.
Aspect 14 generally concerns the system of any previous aspect in which the handle is located at a central location on the seat bottom.
Aspect 15 generally concerns the system of any previous aspect in which the actuator includes a knob.
Aspect 16 generally concerns the system of any previous aspect in which the knob is disposed along a lateral side of the child safety seat.
Aspect 17 generally concerns the system of any previous aspect in which the actuator includes a lever.
Aspect 18 generally concerns the system of any previous aspect in which the lever is disposed along a lateral side of the child safety seat.
Aspect 19 generally concerns the system of any previous aspect in which the harness adjuster includes an actuator.
Aspect 20 generally concerns the system of any previous aspect in which the harness adjuster strap is threaded through the cam buckle.
Aspect 21 generally concerns the system of any previous aspect in which the cam buckle has an unlocked position where the harness adjuster strap is able to slide through the cam buckle.
Aspect 22 generally concerns the system of any previous aspect in which the cam buckle has a locked position where the harness adjuster strap is locked to the cam buckle.
Aspect 23 generally concerns the system of any previous aspect in which the actuator is configured to engage the cam buckle to move the cam buckle to the unlocked position to release the harness adjuster strap.
Aspect 24 generally concerns the system of any previous aspect in which the actuator is configured to disengage from the cam buckle to allow the cam buckle to return to the locked position to secure the harness adjuster strap.
Aspect 25 generally concerns the system of any previous aspect in which the cam buckle is biased towards the locked position.
Aspect 26 generally concerns the system of any previous aspect in which the cam buckle has a frame and a cam pivotally coupled to the frame to engage the harness strap.
Aspect 27 generally concerns the system of any previous aspect including push-twist activation.
Aspect 28 generally concerns the system of any previous aspect in which the cam is biased towards the locked position.
Aspect 29 generally concerns the system of any previous aspect in which the cam spring configured to bias the cam towards the locked position.
Aspect 30 generally concerns the system of any previous aspect including a retractor.
Aspect 31 generally concerns the system of any previous aspect in which the harness adjuster includes a retractor.
Aspect 32 generally concerns the system of any previous aspect in which the retractor is configured to spool the harness adjuster strap.
Aspect 33 generally concerns the system of any previous aspect in which the retractor is biased to pull the harness adjuster strap into the retractor.
Aspect 34 generally concerns the system of any previous aspect in which the retractor includes a spool around which the harness adjuster strap is wrapped.
Aspect 35 generally concerns the system of any previous aspect in which the spool is spring biased to wrap the harness adjuster strap around the spool.
Aspect 36 generally concerns the system of any previous aspect in which the retractor includes a spring configured to bias the spool to wrap the harness adjuster strap.
Aspect 37 generally concerns the system of any previous aspect in which the retractor is a locking type retractor.
Aspect 38 generally concerns the system of any previous aspect in which the retractor is a ratchet strap type retractor.
Aspect 39 generally concerns the system of any previous aspect in which the spool has one or more gears with teeth.
Aspect 40 generally concerns the system of any previous aspect in which the teeth are rounded to facilitate slippage.
Aspect 41 generally concerns the system of any previous aspect including a ratchet.
Aspect 42 generally concerns the system of any previous aspect in which the harness adjuster includes a ratchet.
Aspect 43 generally concerns the system of any previous aspect in which the ratchet includes a pawl configured to engage the teeth of the spool.
Aspect 44 generally concerns the system of any previous aspect in which the pawl is configured to pivot to engage the teeth of the spool to rotate the spool for further retraction the harness adjuster strap.
Aspect 45 generally concerns the system of any previous aspect in which the spool housing.
Aspect 46 generally concerns the system of any previous aspect in which the cam buckle when in the locked position is configured to allow the retractor to pull the harness adjuster strap into the retractor.
Aspect 47 generally concerns the system of any previous aspect in which the cam buckle when in the locked position is configured to inhibit the harness adjuster strap from being pulled from the retractor.
Aspect 48 generally concerns the system of any previous aspect in which the cam buckle when in the locked position is configured to inhibit loosening of the harness.
Aspect 49 generally concerns the system of any previous aspect in which the spool is configured to store a harness adjuster strap.
Aspect 50 generally concerns the system of any previous aspect in which the pawl is configured to slip from the teeth when a set force is applied.
Aspect 51 generally concerns the system of any previous aspect in which the pawl is configured to engage the teeth of the spool to inhibit rotation of the spool in at least one direction.
Aspect 52 generally concerns the system of any previous aspect in which the pawl is configured to pivot to disengage from the teeth of the spool to allow the spool to rotate retract the harness adjuster strap into the retractor.
Aspect 53 generally concerns the system of any previous aspect in which the pawl is configured to disengage from the teeth of the spool to allow rotation of the spool for tightening the harness.
Aspect 54 generally concerns the system of any previous aspect in which a tightening mechanism is operatively connected to the spool.
Aspect 55 generally concerns the system of any previous aspect in which the tightening mechanism is configured to rotate the spool.
Aspect 56 generally concerns the system of any previous aspect in which the pawl is configured to engage the teeth of the spool to rotate the spool for tightening the harness.
Aspect 57 generally concerns the system of any previous aspect in which the actuator is configured to move the cam buckle to the unlocked position and disengage the pawl from the teeth of the spool to retract the harness adjuster strap into the retractor.
Aspect 58 generally concerns the system of any previous aspect in which the harness adjuster strap is configured to be pulled from and retract back inside the retractor.
Aspect 59 generally concerns the system of any previous aspect in which the actuator is configured to move the cam buckle to the locked position and engage the pawl with the teeth of the spool to further retract the harness adjuster strap into the retractor.
Aspect 60 generally concerns the system of any previous aspect in which the harness adjuster strap is coupled to the harness.
Aspect 61 generally concerns the system of any previous aspect including a splitter plate connecting the harness adjuster strap to the harness.
Aspect 62 generally concerns the system of any previous aspect in which the harness adjuster strap passes through the harness adjuster and the cam buckle.
Aspect 63 generally concerns the system of any previous aspect in which the harness adjuster includes a tightening mechanism.
Aspect 64 generally concerns the system of any previous aspect in which the harness adjuster configured to tighten a harness adjuster strap.
Aspect 65 generally concerns the system of any previous aspect including a tightening mechanism.
Aspect 66 generally concerns the system of any previous aspect including a handle.
Aspect 67 generally concerns the system of any previous aspect including a spool.
Aspect 68 generally concerns the system of any previous aspect in which the handle is configured to activate the tightening mechanism to tighten the harness to a set tension through a single actuation motion.
Aspect 69 generally concerns the system of any previous aspect including a one-way ratchet.
Aspect 70 generally concerns the system of any previous aspect in which the handle is a lever.
Aspect 71 generally concerns the system of any previous aspect including a connecting arm.
Aspect 72 generally concerns the system of any previous aspect in which the push-twist activation requires a force in more than one plane to activate.
Aspect 73 generally concerns the system of any previous aspect including a cam shaft.
Aspect 74 generally concerns the system of any previous aspect including a cam pin coupled to the connecting arm.
Aspect 75 generally concerns the system of any previous aspect in which the handle includes a knob.
Aspect 76 generally concerns the system of any previous aspect including coiling at least a portion of the harness adjuster strap around a spool.
Aspect 77 generally concerns the system of any previous aspect including a cord.
Aspect 78 generally concerns the system of any previous aspect in which the handle includes a knob configured to rotate.
Aspect 79 generally concerns the system of any previous aspect in which the knob is configured to facilitate push-twist activation.
Aspect 80 generally concerns the system of any previous aspect in which the handle is operatively connected to the harness adjuster.
Aspect 81 generally concerns the system of any previous aspect in which actuating the actuator to cause tension to be removed from the harness adjuster strap to a set tension.
Aspect 82 generally concerns the system of any previous aspect in which the harness adjuster includes a one-way ratchet.
Aspect 83 generally concerns the system of any previous aspect including a clutch.
Aspect 84 generally concerns the system of any previous aspect in which the locking the harness adjuster strap in place when the actuator is not actuated.
Aspect 85 generally concerns the system of any previous aspect including a slip clutch.
Aspect 86 generally concerns the system of any previous aspect in which the clutch prevents further tightening after a set tension is reached.
Aspect 87 generally concerns the system of any previous aspect including a spring.
Aspect 88 generally concerns the system of any previous aspect in which the tightening mechanism includes an item capable of applying mechanical energy.
Aspect 89 generally concerns the system of any previous aspect in which the tightening mechanism includes a spring.
Aspect 90 generally concerns the system of any previous aspect in which the activation of the handle causes the tightening mechanism to apply mechanical energy to the spool.
Aspect 91 generally concerns the system of any previous aspect in which the tightening mechanism includes a cord.
Aspect 92 generally concerns the system of any previous aspect in which the cord is attached to the connecting arm.
Aspect 93 generally concerns the system of any previous aspect in which the rotating the lever pulls the cord.
Aspect 94 generally concerns the system of any previous aspect in which the pulling the cord releases stored potential energy onto the spool.
Aspect 95 generally concerns the system of any previous aspect in which the tightening mechanism includes a clutch.
Aspect 96 generally concerns the system of any previous aspect in which the tightening mechanism includes a one-way ratchet.
Aspect 97 generally concerns a method.
Aspect 98 generally concerns the method of any previous aspect including rotating the lever causes the connecting arm and cam pin to rotate.
Aspect 99 generally concerns the method of any previous aspect in which the rotating the lever causes the cam pin to contact the cam buckle.
Aspect 100 generally concerns the method of any previous aspect including rotating a spool to cause slack to be removed from a harness.
Aspect 101 generally concerns the method of any previous aspect including moving an actuator to cause a tightening mechanism to apply mechanical energy to the spool.
Aspect 102 generally concerns the method of any previous aspect including loosening a harness.
Aspect 103 generally concerns the method of any previous aspect including loosening a harness coupled to a harness adjuster strap threaded through a cam buckle and spooled around a retractor.
Aspect 104 generally concerns the method of any previous aspect in which the loosening the harness includes actuating an actuator to cause the cam buckle to release the harness adjuster strap.
Aspect 105 generally concerns the method of any previous aspect in which the loosening the harness includes pulling the harness.
Aspect 106 generally concerns the method of any previous aspect including tightening the harness with the retractor.
Aspect 107 generally concerns the method of any previous aspect including connecting the splitter plate to a harness adjuster strap.
Aspect 108 generally concerns the method of any previous aspect including passing the harness adjuster strap through a cam buckle.
Aspect 109 generally concerns the method of any previous aspect including passing the harness adjuster strap through a harness adjuster.
Aspect 110 generally concerns the method of any previous aspect including locking the harness with a pawl.
Aspect 111 generally concerns the method of any previous aspect including connecting the harness to a splitter plate.
Aspect 112 generally concerns a method of operating the system of any previous aspect.
Further forms, objects, features, aspects, benefits, advantages, and embodiments of the present invention will become apparent from a detailed description and drawings provided herewith.
For the purpose of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications in the described embodiments and any further applications of the principles of the invention as described herein are contemplated as would normally occur to one skilled in the art to which the invention relates. One embodiment of the invention is shown in great detail, although it will be apparent to those skilled in the relevant art that some features that are not relevant to the present invention may not be shown for the sake of clarity.
The reference numerals in the following description have been organized to aid the reader in quickly identifying the drawings where various components are first shown. In particular, the drawing in which an element first appears is typically indicated by the left-most digit(s) in the corresponding reference number. For example, an element identified by a “100” series reference numeral will likely first appear in
In
The child safety seat 100 has a harness 115 includes a buckle 116 and a belt 117. The harness 115 is configured to act as a seat belt or a safety restraint. In some configurations, the harness 115 is a Five-Point Harness. In some configurations, the harness 115 is a positive lock. The buckle 116 is used for fastening the harness 115. The buckle 116 is generally located between the legs of the passenger. This allows the buckle 116 to be easily accessed when a passenger is seated within the child safety seat 100. This also allows multiple points of the harness 115 to converge and connect to the buckle 116 in a central location. The child safety seat 100 has a harness slot 120. In
The child safety seat 100 has a seatback 125 configured to support the back or spine of a passenger when the passenger is seated within the child safety seat 100. Placing more than one harness slot 120 on the seatback 125 allows the harness 115 to be placed over the shoulders of a passenger when a passenger is secured in the child safety seat 100. The child safety seat 100 also has a seat bottom 130. The seat bottom 130 is configured to support the weight of a passenger when a passenger is seated within the child safety seat 100. The handle harness adjuster 105 is located within the seat bottom 130. The handle harness adjuster 105 is accessed via the same plane that a passenger would be facing when seated within the child safety seat 100. This allows ease of access to the handle 110 of the handle harness adjuster 105 whether or not a passenger is seated upon the child safety seat 100. The handle harness adjuster 105 is generally located toward the middle of the seat bottom 130 of the child safety seat 100. This allows the handle harness adjuster 105 to be accessed between the legs of a passenger while a passenger is seated within the child safety seat 100. This configuration allows the handle 110 of the handle harness adjuster 105 to be easily accessed by either the passenger or a person securing the passenger.
The handle harness adjuster 105 is configured to include an activation space 135 which may include a contour of empty space on either side of the handle 110. In the embodiment shown in
The handle harness adjuster 105 also has a leveraging protrusion 140. The leveraging protrusion 140 is gripped by a person using the system in order to gain leverage over the handle 110 in order to facilitate pushing or pulling the handle 110 into different positions. The handle harness adjuster 105 is configured such that the activation space 135 is not infinite, and provides physical barriers to prevent the handle 110 from moving too far past the respective positions. The handle harness adjuster 105 has a second position barrier 145 that prevents the handle 110 from being pushed or pulled too far when being placed in the second position. In the illustrative example provided in
The child safety seat 100 has an angled portion 160 formed within the seat bottom 130, the seatback 125, or both. In
In other configurations, the child safety seat 100 has a headrest adjuster 170 located proximate to the head of the passenger when a passenger is seated within the child safety seat 100. The handle harness adjuster 105 enables the user to tighten a child restraint and/or harness without concern of over and/or under tightening.
Lifting the handle 110 into the second position causes the handle harness adjuster 105 to begin removing slack from the harness adjuster strap 205, to tighten the system. Moving the handle 110 into the second position engages the retractor 210 to begin retracting the harness adjuster strap 205. The handle harness adjuster 105 also includes a biasing pin 215 configured to facilitate removing slack from the harness adjuster strap 205 when the handle 110 is in the second position. For example, when the handle 110 is activated to the second position, the biasing pin 215 moves towards the seat bottom 130 of the child safety seat 100, causing slack to be removed from the harness adjuster strap 205 as the harness adjuster strap 205 serpentines or wraps around the biasing pin 215.
The harness adjuster strap 205 also passes through a cam buckle 220 located below the seat bottom. The cam buckle 220 is configured to retain the harness adjuster strap 205 such that the harness adjuster strap 205 is unable to tighten and/or loosen when the handle 110 is in the locked position. Said differently, the cam buckle 220 prevents a change in tension and/or length of the harness adjuster strap 205. In one example, the cam buckle 220 is configured such that the harness adjuster strap 205 can only pass in one direction when the handle 110 is activated and the retractor 210 prevents any movement when the handle 110 is in the locked position. In
The handle harness adjuster 105 also has a pin 310. The pin 310 is positioned to prevent the handle 110 from being lifted too far passed the second or activated position. The handle 110 is permitted to move through the activation space 135 but is prevented from moving passed the pin 310.
A further cross-sectioned view is depicted in
The clutch pawl 410 is angled such that as it rotates about the axis of the gear 400, the clutch pawl teeth 411 of the clutch pawl 410 act as paws to press against the gear teeth 405 of the gear 400. This causes the gear 400 to rotate. When the clutch pawl 410 is lifted away from the gear 400 toward the second position or activated position, the clutch pawl 410 rotates about the axis of the gear 400. In
In
Referring to
In other configurations, the handle harness adjuster 105 includes a slip clutch. For example, the harness or webbing pathway 315 can be a force-applying mechanism 600 causing the gear 400 of the retractor 210 to rotate in a particular direction. As depicted in
A cross-sectional, rear view of the retractor 210 is shown in
A cross-sectional, front view of the retractor 210 is depicted in
The system begins with the handle 110 in the first or locked position. The harness adjuster strap 205 runs through the cam buckle 220 and the spool 700 of the handle harness adjuster 105. The gear teeth 405 of the gear 400 interactions with the clutch pawl teeth 411 of the clutch pawl 410. The spool 700 is operatively connected to the gear 400 such that as the gear 400 rotates, the spool 700 rotates. When the handle 110 is in the locked position, the cam buckle 220 prevents the harness adjuster strap 205 from passing through. The handle 110 is actuated by being pushed or pulled into a second or activated position. As the handle 110 is lifted into the second position, the clutch pawl teeth 411 of the clutch pawl 410 act upon the gear teeth 405 of the gear 400 to cause the gear 400 to rotate, to rotate the spool 700. As the clutch pawl 410 rotates about the axis of the gear 400, the clutch pawl teeth 411 of the clutch pawl 410 will no longer engage with the gear teeth 405 of the clutch pawl 410. Instead, the smooth portion 412 of the clutch pawl 410 will slip passed the gear teeth 405 of the clutch pawl 410, preventing over-tightening. Lifting the handle 110 will additionally cause the retractor 210 or other biasing mechanism to act upon the spool 700. As the spool 700 rotates, the harness adjuster strap 205 is wrapped around the spool 700 and slack is removed from the system.
The handle 110 is then pushed all the way into the third position or ratcheting position. As the handle 110 is pushed into the third or ratcheting position. This ratchets the harness adjuster strap 205 further into place by ratcheting the harness adjuster strap 205, like a retractable ratchet strap. While the harness adjuster strap 205 is being ratcheted, the clutch pawl teeth 411 of the clutch pawl 410 is engaged with the gear teeth 405 of the gear 400. Once the smooth portion 412 of the clutch pawl 410 interacts with the gear teeth 405 of the gear 400, the clutch pawl 410 will slip passed the gear 400 and the gear 400 will no longer rotate. This functions as a clutch to prevent the harness adjuster strap 205 from being over-tightened.
The knob harness adjuster 1705 includes a first slip clutch 2205 and a second slip clutch 2210. The first slip clutch 2205 is located at the connection between the knob 1710 and the remainder of the knob harness adjuster 1705. The first slip clutch 2205 prevents the mechanism from being over-tightened by turning the knob 1710. The second slip clutch 2210 is located on the harness or webbing pathway 315. The second slip clutch 2210 prevents over-tightening by the ratchet-pawl mechanism 300.
The lever harness adjuster 2505 also includes a connection pin 3105 operatively connected to the lever harness adjuster 2505. The connection pin 3105 acts to keep the lever harness adjuster 2505 in proper place. The connection pin 3105 is configured to connect to a connection pin receiver 3110. The lever harness adjuster 2505 also has a cam buckle housing 3115 which operates to house the cam buckle 2700. In certain configurations, the connection pin 3105 and/or the shaft 1900 pass through the cam buckle housing 3115. The cam buckle housing 3115 has a connection pin hole 3120 to receive the shaft 1900. The connection amongst the shaft 1900, the cam buckle housing 3115, and the connection pin 3105 act to keep the lever harness adjuster 2505 in proper alignment.
The language used in the claims and specification is to only have its plain and ordinary meaning, except as explicitly defined below. The words in these definitions are to only have their plain and ordinary meaning. Such plain and ordinary meaning is inclusive of all consistent dictionary definitions from the most recently published Webster's dictionaries and Random House dictionaries. As used in the specification and claims, the following definitions apply to these terms and common variations thereof identified below.
“About” with reference to numerical values generally refers to plus or minus 10% of the stated value. For example, if the stated value is 4.375, then use of the term “about 4.375” generally means a range between 3.9375 and 4.8125.
“And/Or” generally refers to a grammatical conjunction indicating that one or more of the cases it connects may occur. For instance, it can indicate that either or both of two stated cases can occur. In general, “and/or” includes any combination of the listed collection. For example, “X, Y, and/or Z” encompasses: any one letter individually (e.g., {X}, {Y}, {Z}); any combination of two of the letters (e.g., {X, Y}, {X, Z}, {Y, Z}); and all three letters (e.g., {X, Y, Z}). Such combinations may include other unlisted elements as well.
“Automatic Locking Retractor” or “ALR” generally refers to a type of retractor that provides the ability to hold a belt at a set position and/or a fixed length. The ALR locks when a continuous motion of spooling the belt out has stopped. Once the belt is pulled into place, the ALR allows the extra belt webbing to retract back into the ALR until the belt is tight and all slack in the belt is removed. At this point, the ALR prevents the belt from being released or pulled from the ALR. In one configuration, the ALR has a bar that locks into gears of a spool around which the belt is wrapped. Once the ALR locks the belt place, the belt generally cannot be withdrawn from the retractor. The ALR can be used in a wide variety of environments. For instance, the ALR can be used for adult seat belts or for securing child seats.
“Axis” generally refers to a straight line about which a body, object, and/or a geometric figure rotates or may be conceived to rotate.
“Belt” generally refers to a narrow, flexible strip or band of material such as in the form of webbing or straps. The belt can be made of a unitary piece of material in some examples. In other examples, the belt can be made from multiple materials such as woven strands or wires found in webbing for seat belt systems.
“Belt Adjuster” generally refers to a belt, strap, and/or webbing adjustment mechanism that releases the hold of the mechanism on the belt for the purpose of releasing tension and/or lengthening the belt when actuated. Typically, but not always, the belt adjuster does not inhibit the belt from being shortened when the free end of the belt is pulled.
“Buckle” generally refers to device, such as in the form of a clasp, that releasably secures two or more loose ends together. Typically, but not always one end is secured to or otherwise attached to the clasp device, and the other end is releasably or adjustably held by the clasp device. The ends can be for a variety of objects such as straps, belts, cables, and webbing, to name just a few. One common type of buckle is a seat belt buckle found in a wide variety of vehicles. For instance, the buckle can be used in two-point, three-point, four-point, five-point, or six-point harness systems. In one example, the loose end of a seat belt is looped through a slot in a latch plate that includes a tongue, and to secure the loose end, the tongue is inserted into a seat belt buckle that is attached to a fixed seat belt or webbing.
“Cam Buckle” generally refers a device or mechanism that includes a frame and a cam (or jaw) pivotally coupled to the frame configured to lock a belt or webbing at a fixed position and/or length. The cam commonly, but not always, includes a lever or handle to allow a user to rotate the cam. The cam can be pivotally mounted to the frame in a number of ways such as through one or more pins and/or a shaft. In one use case example, a free end of the belt passes through a clearance or gap between the frame and the cam. When the cam is rotated relative to the frame, the size of the clearance gap between the cam and frame changes. For instance, rotating the cam in one direction reduces the clearance gap, and rotating the cam in the opposite direction increases the clearance gap. As an example, when the cam is rotated to a closed or locked position, the clearance gap between the cam and the frame is reduced such that the cam bites against the belt to clamp the belt between the cam and frame. In some designs, the cam has a knurled or serrated gripping surface configured to bite against the belt, and in other designs, the gripping surface can be generally smooth or have other types of textures. As tension is applied to the belt, the cam is configured to further rotate which in turn reduces the clearance so as to increasing the biting force applied by the cam against the belt. To release the belt, the cam is rotated in the opposite to an opened or unlocked (released) position, the clearance gap between the cam and the frame increases to such a point where the cam no longer grips or bite into the belt. When the cam is in the opened position, the belt is able to slide relative to the cam buckle such that the belt can even be removed from the cam buckle. In some design configurations, the cam buckle further includes a spring or other biasing device that biases the cam to either the opened or closed position. In one design variation, the spring is coupled between the cam and frame so as to bias the cam to the closed position where the belt is locked in place. In such a case, the user presses against or otherwise actuates the lever of the cam to release the belt. The cam buckle can be made from a variety of materials such as metal and/or plastic, and the cam buckle can come in a variety of shapes, sizes, and types. Cam buckles can be used in a large number of ways such as for securing equipment, child safety seats, or even belts for clothing. For example, one type of cam buckle for child restraint systems is sold under the brand A-LOK® by Indiana Mills & Manufacturing, Inc. (IMMI).
“Child Safety Seat”, “Car Seat”, or “Child Restraint System” generally refer to a seat that is specifically designed to protect children from injury during a vehicle collision. Commonly, the child safety seat is an aftermarket product that is installed by an owner into a vehicle after purchase of the vehicle, but the child safety seat can be also integrated into a seat of the vehicle by a manufacturer of the vehicle. In contrast to most vehicle seats, which are designed to accommodate adults, the child safety seat is sized and configured to properly position a child or infant to reduce injury during an accident. The child safety seat further typically includes a passive restraint system, such as a harness, that generally holds an occupant of the seat in place during a collision. The restraint system for example can include a five-point harness, but other types of harnesses and restraints can be used. When sold as a separate, aftermarket product, the child safety seat can include an anchoring mechanism, like an Isofix connecter, configured to secure the child safety seat to the vehicle (e.g., via an Isofix anchor in the vehicle). Some typical types of child safety seats include infant seats, convertible seats, combination seats, and booster seats, just to name a few.
“Clutch” generally refers to a device that engages and disengages mechanical power transmission between two or more rotating shafts or other moving components. While the motions involved are usually rotary motions, linear clutches are also used to engage and disengage components moving with a linear or near linear motion. The clutch components can for instance be engaged and disengaged through mechanical, hydraulic, and/or electrical actuation. The clutches can include positive type clutches and friction type clutches. Wet type clutches are typically immersed in a cooling lubrication liquid or other fluid, and dry clutches are not bathed in such liquids. Some non-limiting examples of clutches include cone clutches, centrifugal clutches, torque limiter clutches, axial clutches, disc clutches, dog clutches, and rim clutches, to name just a few.
“Emergency Locking Retractor” or “ELR” generally refers to a type of retractor that holds a belt in a fixed position or length only in response to rapid deceleration/acceleration and/or rapid spooling out of the belt from the retractor. For instance, the belt is typically stowed on a spring-loaded reel or spool equipped with inertial locking mechanisms that stop the belt from extending off the reel during severe deceleration. There are generally two main types of ELRs. A belt-sensitive locking retractor is based on a centrifugal clutch activated by the rapid acceleration of the belt from the reel. The belt can be pulled from the reel only slowly and gradually, and an sudden rapid pulling of the belt, such as during a collision, causes the reel to lock. A vehicle-sensitive locking retractor type locks the belt when a pendulum swings away from a plumb position during rapid deceleration of the vehicle. In the absence of rapid deceleration or rollover, the reel is unlocked and the belt is able to be pulled from the reel against the spring tension of the reel. The vehicle occupant can move around with relative freedom while the spring tension of the reel keeps the belt taut against the occupant. When the pendulum swings away from a normal plumb position due to sudden deceleration or rollover, a pawl is engaged, the reel locks the belt. Dual-sensing locking retractors use both the belt-sensitive and vehicle-sensitive techniques to initiate the locking mechanism. The ELR is designed to increases the comfort of belt during routine use. For instance, the ELR is designed to allow the belt to move freely once the belt is in place, but the ELR locks the belt instantly in the event of rapid acceleration or deceleration such as occurring during a crash or other collision. In one use case, the locking sensitivity of the ELR assures that the ELR locks very early during the collision, but the ELR is not so sensitive as to cause nuisance locking during normal use conditions. Generally, there are two types of ELR sensitivity factors, the sensitivity to the belt withdrawal rate and the sensitivity to deceleration/acceleration. In one design example, the ELR for responds directly to a 0.7 g acceleration pulse and lock-up of the belt usually occurs within a short period of time. Some seat belt and child car seat designs incorporate an ELR. For instance, when a belt is worn properly and without slack, the ELR will restrain a occupant correctly during a rapid deceleration of a vehicle.
“Fastener” generally refers to a hardware device that mechanically joins or otherwise affixes two or more objects together. By way of non-limiting examples, the fastener can include bolts, dowels, nails, nuts, pegs, pins, rivets, screws, buttons, hook and loop fasteners, and snap fasteners, to just name a few.
“Five-Point Harness” generally refers to a restraint system that includes five straps or web portions that are mounted to a seat. Two of the straps are typically located to secure at the shoulders of an occupant of the seat, and another two of the straps are typically located proximal the hips of the occupant when seated. One of the straps is located at the crotch of the occupant when seated in the seat, and this strap typically includes a releasable buckle or other similar mechanism that releasable secures the five straps together so as to secure the occupant in the seat. The straps can be tightened or loosened depending on the size of the occupant and/or whether the occupant is being secured or removed from the seat. Five-point harnesses can be for example integrated into race car seats or child safety seats.
“Handle” generally refers to a part that is designed especially to be grasped by a human hand. In other words, a handle is a part by which an object, such as a tool or device, is held, carried, and/or controlled by a human hand. A handle typically has sufficient strength to support the object. For tools, the handle typically has sufficient strength to transmit any force from the handle to perform the designed functionality for the tool. The handle usually has a sufficient length to accommodate a single hand or multiple hands to grip and reliably exert force through the handle. Similarly, the handle commonly has a sufficiently small circumference or exterior size to permit single hand or multiple hands to reliably grip the handle. Other ergonomic factors, such friction, coating, grip, and injury prevention features, can be incorporated into the handle. By way of non-limiting examples, the handles can include broom handles, shovel handles, pull handles, or twist handles, to name just a few.
“Harness” generally refers to a set of straps and fittings for fastening a human or other animal in a particular place and/or position. The straps can come on many forms, such as belts, webbing, or ropes, and the straps can be made of a variety of materials such as natural or synthetic materials. The fittings are designed in a variety of forms for securing the straps around the individual as well as releasing the straps to free the individual. The harness can include webbing, buckles, latch plates, and/or length-adjustment mechanisms, such as a retractor. In one example, the fitting includes a set of latch plates that are secured in a buckle release mechanism. Harnesses can for instance be integrated into vehicle seats, child booster seats, and child safety seats. The straps and fitting can be configured in a number of manners such as to form three-point, five-point, and six-point harnesses, to name just a few examples.
“Harness Adjuster” generally refers to a device used to tighten and loosen a harness. The harness adjuster can be used to tighten a wide variety of harnesses, such as those used in vehicles. Commonly the harness adjusters are used in child safety seats, but the harness adjuster can have other use cases like for harnesses that secure adults. The harness adjuster can be located at a variety of locations. For instance, the harness adjuster can be located on the back of the seat, on the side of the seat, on the harness itself, and/or between the legs of a seat occupant. In some designs, the harness adjuster is coupled to the harness through a harness adjuster belt or strap and a splitter plate coupled to the harness adjuster belt. One end of the harness adjuster belt is generally engaged with the harness adjuster and the opposite end is coupled to the splitter plate. The splitter plate in one version is in turn coupled to one or more shoulder belts (e.g., two shoulder belts) of the harness.
“Harness Adjuster Strap” or “Harness Adjuster Belt” generally refers to a single piece of belt or webbing used to tighten a harness. In one common design, the harness adjuster strap is coupled to a harness adjuster configured to loosen or tighten the harness adjuster strap. In this design, the other end of the harness adjuster strap is coupled to a splitter plate which in turn is coupled to one or more belts of the harness.
“Helical Spring” or “Coil Spring” generally refers to a type of spring that is formed in the shape of a helix and that returns to an initial length of the spring when unloaded. Typically, but not always, the helical springs are made of elastic material like metal and/or plastic. For example, helical springs can include tension, compression, and torsion springs, to name just a few.
“Latch Plate” generally refers to a part of a vehicle belt assembly that releasably connects to a buckle and through which the belt or webbing is threaded or otherwise secured. Typically, but not always, the latch plate is in at least part made of metal and/or plastic. The latch plate includes one or more tongues that are inserted into the buckle. Each tongue can include a notch or other opening that is used to secure the latch plate to the buckle. By way of non-limiting examples, the latch plates can include free-sliding latch plates, cinching latch plates, locking latch plates, and switchable latch plates, to name just a few examples.
“Lever” generally refers to a simple machine including a beam, rod, or other structure pivoted at a fulcrum, such as a hinge. In one form, the lever is a rigid body capable of rotating on a point on itself. Levers can be generally categorized into three types of classes based on the location of fulcrum, load, and/or effort. In a class 1 type of lever, the fulcrum is located in the middle such that the effort is applied on one side of the fulcrum and the resistance or load on the other side. For class 1 type levers, the mechanical advantage may be greater than, less than, or equal to 1. Some non-limiting examples of class 1 type levers include seesaws, crowbars, and a pair of scissors. In a class 2 type of lever, which is sometimes referred to as a force multiplier lever, the resistance or load is located generally near the middle of the lever such that the effort is applied on one side of the resistance and the fulcrum is located on the other side. For class 2 type levers, the load arm is smaller than the effort arm, and the mechanical advantage is typically greater than 1. Some non-limiting examples of class 2 type levers include wheelbarrows, nutcrackers, bottle openers, and automobile brake pedals. In a class 3 type lever, which is sometimes referred to as a speed multiplier lever, the effort is generally located near the middle of the lever such that the resistance or load is on one side of the effort and the fulcrum is located on the other side. For class 3 type levers, the effort arm is smaller than the load arm, and the mechanical advantage is typically less than 1. Some non-limiting examples of class 3 type levers include a pair of tweezers and the human mandible.
“Positive Lock” generally refers to a type fastening structure that is configured to remain secured even under vibratory or other loads.
“Ratchet” generally refers to a mechanical device that allows linear or rotary motion in only one direction while preventing motion in the opposite direction. Typical ratchets include of a round gear or a linear rack with teeth, and a pivoting, spring-loaded finger or pawl that engages the teeth. The teeth are normally uniform but have an asymmetrical shape. Each tooth typically has a moderate slope on one edge and a much steeper slope on the other edge. When the teeth are moving in the unrestricted direction, the pawl easily slides over the gently sloped edges of the teeth. The spring of the pawl pushes the pawl into the depression between the teeth as the pawl passes the tip of each tooth. When the teeth move in the opposite direction, the pawl catches against the steeply sloped edge of one of the teeth so as to lock the pawl against the tooth and prevent any further motion in that direction. Ratchets in some devices, such as socket wrenches, can be reversible such that the locking direction can be switched (e.g., reversed).
“Ratchet Strap” or “Tie Down Strap” is device or assembly that include a belt or webbing and hardware (or fastener) that removes slack and/or applies tension to the webbing through a ratchet type action. Once the webbing is threaded through, the ratchet hardware or mechanism is employed to take up the slack and tension the webbing to the necessary level. The ratchet mechanism functions in a fashion similar to a socket wrench. The ratchet mechanism in some versions includes a handle, lever, or arm that is reciprocated (e.g., repeatedly opened and closed) to pull the webbing through the mechanism. The ratchet strap can further employ a release lever or button to release tension in the webbing. For instances, the release lever can be depressed to release the tension, and the webbing can then be pulled back through the hardware.
“Retractable Ratchet Strap” or “Retractable Ratchet Tie Down” generally refers to a type a ratchet strap that further includes a retractor configured to spool slack in the belts or webbing so that the webbing can be automatically retracted. In one version, the hardware includes a spring biased spool or reel around which the webbing is wrapped. The reel is usually biased by a coil or helical spring, but other types of springs and biasing devices are used in other examples. The reel typically includes gear teeth that are engaged by a spring biased pawl or other structure so that the reel normally is only able to rotate in one direction (e.g., for pulling out the webbing). A lever, button, and/or handle can be actuated so as to release the pawl from engagement with the gear teeth. This in turn causes spring biased reel to spool the webbing back into a housing or compartment so as to alleviate slack.
“Retractor” generally refers to a winding mechanism that spools a belt, such as seat belt webbing, to allow the belt to be withdrawn or pulled back into the retractor. The retractor typically operates in a fashion similar to a tape measure. Some retractor designs include a rotatable spool or reel around which the belt is wound and a spring such as a coil spring (or other device to store potential energy) that is coupled to the spool. When the belt is pulled from the retractor, the spring stores some of this energy as potential energy that is later used to pull the belt back into the retractor by rewinding the spool. When the belt is not in use, the retractor spools the unused length belt or slack into a compartment. Some locking retractor designs further include a locking mechanism, such as a clutch, pawl, or other device, to lock the belt in place such as during rapid deceleration. For instance, some locking retractor types can include an automatic locking retractor (ALR), an emergency locking retractor (ELR), and a switchable retractor, to name just a few examples.
“Seat Belt System” and “Safety Belt System” generally refers to an arrangement of webs, straps, and other devices designed to restrain or otherwise hold a person or other object steady such as in a boat, vehicle, aircraft, and/or spacecraft. For example, the seat belt is designed to secure an occupant of a vehicle against harmful movement that may result during a collision or a sudden stop. By way of non-limiting examples, the seat belt can include webbing, buckles, latch plates, and/or length-adjustment mechanisms, such as a retractor, installed in the vehicle that is used to restrain an occupant or a child restraint system. The seat belt for instance can include a lap belt only, a combination lap-shoulder belt, a separate lap belt, a separate shoulder belt, and/or a knee bolster.
“Seat Bottom” generally refers to the portion of a seat that a passenger sits on and the mounting structure, such as mounting pedestals, for securing the seat assembly to the vehicle.
“Splitter Plate” generally refers to a component that connects one or more belts of a harness to a harness adjuster strap. Typically, the splitter plate is made of strong material, such as metal, but the splitter plate can be made from other materials. In one version, the splitter plate is a metal piece on the back of a car seat that attaches the ends of two shoulder belts of the harness to the harness adjuster strap. In another variation, a single belt that acts as one or more shoulder straps is looped through the splitter plate.
“Spring” generally refers to an elastic object that stores mechanical energy. The spring can include a resilient device that can be pressed, pulled, and/or twisted but returns to its former shape when released. The spring can be made from resilient or elastic material such as metal and/or plastic. The spring can counter or resist loads in many forms and apply force at constant or variable levels. For example, the spring can include a tension spring, compression spring, torsion spring, constant spring, and/or variable spring. The spring can take many forms such as by being a flat spring, a machined spring, and/or a serpentine spring. By way of nonlimiting examples, the springs can include various coil springs, pocket springs, Bonnell coils, offset coils, continuous coils, cantilever springs, volute springs, hairsprings, leaf springs, V-springs, gas springs, leaf springs, torsion springs, rubber bands, spring washers, and/or wave springs, to name just a few.
“Vehicle” generally refers to a machine that transports people and/or cargo. Common vehicle types can include land-based vehicles, amphibious vehicles, watercraft, aircraft, and space craft. By way of non-limiting examples, land-based vehicles can include wagons, carts, scooters, bicycles, motorcycles, automobiles, buses, trucks, semi-trailers, trains, trolleys, and trams. Amphibious vehicles can for example include hovercraft and duck boats, and watercraft can include ships, boats, and submarines, to name just a few examples. Common forms of aircraft include airplanes, helicopters, autogiros, and balloons, and spacecraft for instance can include rockets and rocket powered aircraft. The vehicle can have numerous types of power sources. For instance, the vehicle can be powered via human propulsion, electrically powered, powered via chemical combustion, nuclear powered, and/or solar powered. The direction, velocity, and operation of the vehicle can be human controlled, autonomously controlled, and/or semi-autonomously controlled. Examples of autonomously or semi-autonomously controlled vehicles include Automated Guided Vehicles (AGVs) and drones.
“Web” or “Webbing” generally refers to a strap made of a network of thread, strings, cords, wires, and/or other materials designed to restrain or otherwise hold a person or other object steady such as in a boat, vehicle, aircraft, and/or spacecraft. By way of non-limiting examples, the web can be incorporated into a seat belt, a child booster seat, and/or a car seat.
It should be noted that the singular forms “a,” “an,” “the,” and the like as used in the description and/or the claims include the plural forms unless expressly discussed otherwise. For example, if the specification and/or claims refer to “a device” or “the device”, it includes one or more of such devices.
It should be noted that directional terms, such as “up,” “down,” “top,” “bottom,” “lateral,” “longitudinal,” “radial,” “circumferential,” “horizontal,” “vertical,” etc., are used herein solely for the convenience of the reader in order to aid in the reader's understanding of the illustrated embodiments, and it is not the intent that the use of these directional terms in any manner limit the described, illustrated, and/or claimed features to a specific direction and/or orientation.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes, equivalents, and modifications that come within the spirit of the inventions defined by the following claims are desired to be protected. All publications, patents, and patent applications cited in this specification are herein incorporated by reference as if each individual publication, patent, or patent application were specifically and individually indicated to be incorporated by reference and set forth in its entirety herein.
This application is a continuation of International Patent Application Number PCT/US2023/065037, filed Mar. 28, 2023, which is hereby incorporated by reference. International Patent Application Number PCT/US2023/065037, filed Mar. 28, 2023, claims the benefit of U.S. Patent Application No. 63/370,422, filed Aug. 4, 2022, which are hereby incorporated by reference. International Patent Application Number PCT/US2023/065037, filed Mar. 28, 2023, claims the benefit of U.S. Patent Application No. 63/269,988, filed Mar. 28, 2022, which are hereby incorporated by reference.
Number | Date | Country | |
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63370422 | Aug 2022 | US | |
63269988 | Mar 2022 | US |
Number | Date | Country | |
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Parent | PCT/US2023/065037 | Mar 2023 | WO |
Child | 18896180 | US |