The present invention is directed to a machine for preparing a plurality of chilled or frozen products such as ice-cream, milkshakes, sorbets, frozen or whipped yoghurt or the like. In particular, the invention is directed to the stirring device in such a preparation machine.
Currently, a known solution for the fresh preparation of texturized chilled or frozen products such as ice-cream, milkshakes, sorbets, frozen yoghurt, whipped yoghurt, smoothies, cold beverages or the like is to use machines, such as blender, yoghourt maker or ice-cream maker to produce fresh products of the type previously referred to.
Solutions have been provided to allow the preparation of texturized chilled or frozen products in a reduced amount of time, departing from liquid initial ingredients at ambient temperature. An example is provided in EP 12190562.4 belonging to the same applicant, where a system allowing the preparation of fresh chilled or frozen products in a reduced time of around 5 minutes is described, this system allowing the preparation of desserts in containers that are prefilled with product and which are cooled through a thermally conductive part in these containers. The system in EP 12190562.4 comprises a device and a container; the container comprises the liquid ingredients at ambient temperature to prepare the final product. The preparation process encompasses cooling and mixing, as well as air incorporation, with the product staying in the original container. Another example is that in EP 14167344.2 where the ingredients for the preparation of the products are provided by a disposable dispensing container directly into the container where the preparation process will take place.
In any of the cases described above, for a good aeration and to ensure a fast and homogeneous heat transfer to the product from the walls of the thermally conductive parts in the container, a stirring device is of primary importance.
Known stirring devices comprise a stirrer typically provided with two rotations: a first rotation of the stirrer around its own axis, typically known as spin rotation; and a second rotation of the stirrer around the container axis, typically known as gyration. The combination of these two rotations, known as epicyclical movement, of the stirrer is able to provide good aerated desserts which are cooled in a short time.
This epicyclical movement is used in known food preparation machines, such as Hobart® or Kitchenaid®, comprising one motor that creates the two rotations of the stirrer. Besides, these machines are typically designed to maintain a certain distance between the stirrer and the inner diameter of the container: however, it would be preferable that this distance is adjusted to the type of product that is prepared in the container; typically, when preparing frozen ice-cream, for example, the product should be scrapped very close to the border of the preparation container, whereas when preparing products such as whipped yoghourt, no scrapping is needed and a certain distance should be maintained between the stirrer and the container.
Machines envisaging an adjustment on the distance of the stirrer with respect to the inner diameter of the container would either be made much more complex, heavier and more costly, requiring specific devices to allow this adjustment. The other possibility would be that these machines would allow a manual adjustment of this distance, which would not be optimum for the consumer.
The present invention comes to solve the above-described problems, as it will be further explained. The invention also aims at other objects and particularly the solution of other problems as will appear in the rest of the present description.
According to a first aspect, the invention refers to a stirring mechanism for a machine for preparing chilled or frozen products comprising one motor, the stirring mechanism comprising an input shaft rotatable by the motor and an output shaft providing the output movement of the stirring mechanism such that depending on the direction of rotation of the input shaft, the positioning of the output shaft is different with respect to the input shaft.
Preferably, the positioning of the output shaft is given by a radius value ri which is the distance between the centre of the output shaft and the centre of the input shaft. The radius value ri is directly related to the distance between stirring means and the inner walls in a preparation container in the machine for preparing chilled or frozen products.
Typically, the distance between the stirring means and the inner walls in the preparation container is comprised between 0 and 10 mm, more preferably between 0.5 and 10 mm.
The stirring mechanism further preferably comprises a rotating support onto which the output shaft is mounted such that when the input shaft contacts the rotating support it entrains in rotation the output shaft. Typically, the rotating support is arranged in such a way that it can rotate a certain angle in the stirring mechanism, this angle being determined by two stops.
According to the invention, the stirring mechanism can further comprise one or a plurality of transmission paths between an input shaft rotatable at a speed ωin by the motor and an output shaft rotatable at a speed ωin, the transmission paths providing different values of the ratio ωin/ωout and being selectable as a function of the direction of rotation of the input shaft.
According to one embodiment, the transmission paths comprise transmission gears arranged at different heights in the stirring mechanism. Preferably, the output shaft comprises one or a plurality of gear stages engaging with transmission gears as a function of the direction of rotation of the input shaft such that different ratios ωin/ωout can be provided depending on the product. Preferably, the transmission gears are arranged in the input shaft.
Preferably, according to the invention, the output shaft comprises two gear stages engaging with transmission gears depending on the direction of rotation of the input shaft, so two different ratios ωin/ωout are provided as a function of the product. According to another embodiment, the stirring mechanism of the invention is configured such that it comprises a disengagement angle α1 where the input shaft rotates while the output shaft remains static.
Preferably, the stirring mechanism comprises first and second contacting elements collaborating with the input shaft in order to define the disengagement angle α1.
According to a second aspect, the invention refers to a machine for preparing chilled or frozen products comprising a stirring mechanism as previously described, the stirring mechanism entraining in rotation stirring means to prepare the product.
According to a third aspect, the invention refers to a system comprising a machine as described before and a container comprising the ingredient or ingredients for preparing the product by the rotation of the stirring means.
Further features, advantages and objects of the present invention will become apparent for a skilled person when reading the following detailed description of embodiments of the present invention, when taken in conjunction with the figures of the enclosed drawings.
As schematically shown in
The preparation machine 100 further comprises a cooling unit 4 connected to a cooling element 1a that is preferably connected to or integrally formed with the receiving means 1 of the machine 100. The cooling element 1a is preferably an evaporator connected to the cooling unit 4 of the machine, preferably arranged at an inner surface of the receiving means 1. The cooling element 1a thus serves as a heat exchanger that withdraws the heat energy from the container 10 and its enclosed confectionary product. The cooling element 1a is further of a material which provides excellent heat transfer properties, such as e.g. metal. Accordingly, the heat transfer between the container 10 and the cooling element 1a is significantly enhanced.
The cooling unit 4 of the machine 100 is adapted to cool the cooling element 1a. The cooling unit 4 can comprise any refrigeration and/or circulatory heat transfer system to cool the cooling element 1a and consequently the container 10 as rapidly as possible.
The machine 100 may comprise a liquid tank 2 for holding liquid such as e.g. water and a dedicated pump. The liquid tank 2 is preferably connected to liquid dispensing means 2a for providing liquid to the container 10 when being placed within the receiving means 1 of the machine 100.
Furthermore, the machine 100 may comprise a topping tank 3 and an associated valve or pump (not shown) for providing toppings in solid or liquid form to the product prepared in the container 10. The toppings may be liquid coulis, liquid chocolat, caramel or solid products like crisps, flakes, chocolate bits. Additionally, the toppings may be liquefied by means of an additionally provided heating source such as e.g. melted chocolate.
The machine 100 further comprises a stirring device 5 adapted to connect to stirring means 9. For this reason, the stirring device 5 is preferably equipped with connection means 5a designed for selectively connecting to the stirring means 9. The stirring means 9 may either be part of the machine 100 or be provided as integral part of the container 10.
The machine 100 further comprises a control unit 6 for controlling the operations of the components of the machine. The control unit 6 may further comprise sensors and container recognition means (not shown) which are arranged to interact with identification means provided on the container 10.
The topping tank 3 and the stirring device 5 are preferably mounted on a mobile structure 7 of the machine in order to allow the insertion and removal of the container 10 into and from the container receiving means 1. The mobile structure 7 is thus adapted to be moved relatively to the rest of a housing of the machine 100 from a closed position (shown in
The present invention specifically refers to a stirring device 5 in the preparation machine 100: in order to aerate and to ensure a fast heat transfer to the product in the container 10, stirring is a key factor and is done through an epicyclical movement of the stirring means 9, meaning that two rotations are used, as schematically represented in
As represented in
With the described configuration, the cooling of the product works efficiently. In particular, the transmission of the cold temperature from the cooled surfaces of the cooling element 1a to the liquid or semi-liquid product can be homogenized by rotating the stirring means 9. Further, any amount of product, which freezes on the cooled surfaces and in particular on the inner freezing surface 12a, can be scraped off by the stirring means 9.
However, this inner distance 50 would need to be preferably modified depending on the product prepared in the container 10. As such, certain types of products, such as frozen ice-cream, would need to be scrapped very close to the border of the container 10, whereas it is preferable not to scrap and have a bigger inner distance 50 between the stirring means 9 and the inner freezing surface 12a for other types of preparations, such as whipped yoghourt, for example.
The present invention therefore provides a machine 100 that is able to adjust or modify this inner distance 50, preferably between a lower value of zero (direct contact of the stirring means 9 and the inner freezing surface 12a), more preferably of 0.5 mm that will allow scrapping the product that freezes in the inner freezing surface 12a and a higher value preferably of around 10 mm where the product is not scrapped but the inner distance 50 allows that a better aeration and homogenization of the product is achieved. The way this is provided by the machine 100 of the invention will be explained in what follows.
As shown in
The input shaft 94 therefore rotates at on, entrained by the motor, around the input shaft axis 940 and the output shaft 98 rotates around its output shaft axis 980 at wow, entrained in rotation by the gear arrangements 400 moved by the input shaft 94.
The stirring mechanism 90 further comprises gear arrangements 400, preferably arranged in the input shaft 94, engaging with the output shaft 98: in this way, the stirring means 9, typically arranged at the center 300 of the output shaft, are provided with a rotation ωin around the container axis 92 (this is given by the output shaft 98 engaging with the gear arrangements 400) and a rotation ωout around the stirring means axis 91 (this is given by the motor moving the input shaft 94).
When described that the input shaft 94 is actively driven in rotation by the motor around the container axis 92 several possibilities should effectively be understood and therefore comprised within the scope of the present invention: either the motor directly acts on the input shaft 94, i.e. directly drives it, or it acts on the input shaft 94 not directly, but through a transmission path such as gears or the like.
Depending on the direction of rotation of the input shaft 94, it engages the rotating support 99 on one of its sides or on the opposite side, moving it and making it contact a first stop 991 or a second stop 992. Each of these stops provides a different radius value to the stirring mechanism 90: by radius should be understood the distance between the center 300 of the output shaft and the center 200 of the input shaft (corresponding to the input shaft axis 940 and to the container axis 92). Therefore, as shown in
Similar reasoning applies to
Therefore, according to the invention, the stirring mechanism 90 allows to change the distance between the two axes of rotation (the input shaft axis 940 and the output shaft axis 980) depending on the direction of rotation of the input shaft 94, clockwise or counterclockwise. Therefore, different radiuses are provided that correspond to different values of the inner distance 50, so the product can be scrapped or not in the inner freezing surface 12a, depending on the type of product being prepared. In fact, by changing the direction of rotation of the input shaft 94, the output shaft 98 takes two different locations within the output shaft holder 97, each location having a different radius with respect to the center 200 of the input shaft which corresponds to the center of the output shaft holder 97.
Additionally, as represented in
Preferably, as shown in
Because the preparation machine 100 of the invention is used for a large variety of chilled or frozen products such as ice-cream, milkshakes, sorbets, frozen yoghurt, whipped yoghurt, smoothies, cold beverages or the like, more than one ratio (ωin/ωout) needs to be provided by the stirring mechanism 90 of the invention, as a function of the targeted product. The quotient of (ωin/ωout) defines the ratio of the epicyclical movement of the stirring mechanism 90. The stirring mechanism 90 of the invention comprises one motor (not shown in the Figures attached) and is able to provide with a simple configuration different ratios (ωin/ωout).
Preferably, the stirring mechanism 90 can provide two different ratios (ωin/ωout) as a function of the rotational direction of the input shaft 94, clockwise or counter clockwise direction. The switch between the two rotational directions and, thus, between the two ratios, is done fully automatically and only one motor is required. By providing different ratios, different stirring parameters are provided and therefore different product configurations are possible, while using only one motor, which maintains the machine with a simple configuration.
Preferably, the output shaft 98 comprises two gears, an upper output gear 981 and a lower output gear 982, as shown in
When the input shaft 94 is rotating in clockwise direction, the functioning of the different elements in the stirring mechanism 90 is schematically represented in
When a torque is applied on the input shaft 94 by the motor, the input shaft 94 starts rotating with a rotational speed ωin while the output shaft holder 97 remains static, as the input shaft 94 and the output shaft holder 97 are arranged being disengaged under a certain relative angle α1 between them, as shown in
Using an even number of gears (two, in the preferred embodiments shown) in the primary transmission gear 95 has the consequence that the upper output gear 981 rotates in the opposite direction compared to the input shaft 94.
When the input shaft 94 is rotating in counter clockwise direction, the functioning of the different elements in the stirring mechanism 90 is schematically represented in
When a torque is applied on the input shaft 94 by the motor, the input shaft 94 starts rotating with a rotational speed ωin while the output shaft holder 97 remains static, as the input shaft 94 and the output shaft holder 97 are arranged being disengaged under a certain relative angle α1 between them, as shown in
Using an even number of gears (two, in the preferred embodiments shown) in the secondary transmission gear 96 has the consequence that the lower output gear 982 rotates in the opposite direction compared to the input shaft 94.
According to what has been described for the present invention, the stirring means 9 rotate around the container axis 92 under a rotational speed ωin (gyration) provided by the motor to the input shaft 94. Furthermore, the stirring means 9 also rotate (spin) around its axis (stirring means axis 91) under a rotational speed ωout.
According to the invention, a stirring mechanism 90 is provided comprising a plurality of transmission paths, these transmission paths being selected as a function of the direction of rotation of the input shaft 94. By transmission path, according to the present invention, it should be understood the transmission or movement path followed by the gears that are engaged or meshed which starts or departs from the input shaft 94 and ends at the output shaft 98, i.e. from ωin provided by the motor to ωout provided in the output shaft 98. According to the invention, diverse transmission paths are provided which give a certain ratio (ωout/ωin) that is chosen as a function of the chilled or frozen product prepared by the machine of the invention, this ratio (ωout/ωin) being further determined by the direction of rotation of the input shaft 94.
According to a preferred embodiment of the invention, different transmission paths can be selected as different transmission gears are arranged at different heights in the input shaft 94, further ratio selections being possible also depending on the direction of rotation of the input shaft 94.
The Figures attached and the references used indicate straight gears; however, any other kind of gears can be used and will also fall within the scope of the present invention, such as helical, double helical, spiral, hypoid, conical, or the like.
As explained previously, the main advantages of the stirring mechanism of the invention are to be able to provide different radiuses, corresponding to different scrapping of the product in the container, by means of using a simple mechanism and still using only one motor.
Although the present invention has been described with reference to preferred embodiments thereof, many modifications and alternations may be made by a person having ordinary skill in the art without departing from the scope of this invention which is defined by the appended claims.
Number | Date | Country | Kind |
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15162530.8 | Apr 2015 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/057367 | 4/4/2016 | WO | 00 |