The present invention relates to an apparatus for performing a punching operation. More particularly, the invention relates to collecting punched paper chads or chips produced by the punching operation of a sheet punch.
Punches used to perform a punching operation, such as punching one or more holes in a stack of paper sheets, produce paper chads or chips that are often collected in a collection device or “chip tray”.
One common problem with known chip trays is that chips are often spilled as a user attempts to empty the chip tray into a waste receptacle. The invention provides an improved chip tray or cartridge designed to reduce or eliminate such spills.
In one embodiment, the invention provides a punch that includes a base and a chip cartridge that is movably coupled to the base. The chip cartridge is movable between a first position and a second position relative to the base and defines a chamber that is configured to receive and hold chips produced during a punching operation. The chip cartridge includes a chip receiving portion that is configured to receive chips created during the punching operation and permit entry of the chips into the chamber while the chip cartridge is in the first position. When the chip cartridge is in the second position, the chip receiving portion provides communication between the chamber and outside the chamber via an area less than or equal to about 200 percent of a surface area of the chip produced by the punch.
In another embodiment the invention provides a punch that includes a base and a chip cartridge that is movably coupled to the base to be movable between a first position and a second position relative to the base. The chip cartridge defines a chamber that is configured to receive and hold chips produced during a punching operation. The chip cartridge also includes an aperture and a movable member. When the chip cartridge is in the first position, the movable member has an open position that permits entry of chips into the chamber through the aperture during the punching operation. When the chip cartridge is in the second position the movable member is in a closed position that substantially covers the aperture and substantially inhibits chips from leaving the chamber through the aperture.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
The illustrated support housing 22 is designed to receive the chip cartridge 18 and substantially inhibit the chip cartridge 18 from inadvertent removal. The support housing 22 also defines a bottom surface 44 that rests on a surface such as a table or desk. In other embodiments, the support housing 22 may be shaped differently or may be configured to support the paper punch 10 for vertical sheet punching.
The illustrated sheet support surface 26 includes four punch apertures 48 (only 1 shown in
The illustrated punch pin housings 30 support the punch pins 34 between the sheet support surface 26 and the punching mechanism 40. Each punch pin housing 30 includes a paper receiving portion 56 and a pin supporting portion 60 that together define a sheet receiving opening or slot 62. Each punch pin 34 is disposed within the pin supporting portion 60 such that a top portion 64 of each punch pin 34 engages the punching mechanism 40 and a cutting portion 68 (
The illustrated punching mechanism 40 includes a hand lever 72 and a punching member or flap 76 mounted to supports 80 of the punch 10. The hand lever 72 is mounted to the punch 10 such that it may be forced to rotate into contact with the punching member 76, causing the punching member 76 to rotate or pivot into engagement with the punch pins 34 to drive the punch pins 34. Springs or other biasing members (not shown) return the punch pins 34 and punching mechanism 40 to the ready position where the paper punch 10 may receive a stack of paper sheets into the slot 62 of the punch pin housings 30. In other embodiments, a different punching mechanism may be used as is known by those skilled in the art. For example, an automated or electric punching mechanism, or a mechanism of different linkage configuration may be used.
An optional cover 84 surrounds the punching mechanism 40 such that the hand lever 72 is visible but the majority of the punching mechanism 40 is hidden from view. The cover 84 serves multiple purposes as is known by those skilled in the art. For example, aesthetically pleasing designs or logos may be placed on the cover 84. In addition, the cover 84 substantially inhibits access to the punching mechanism 40. In other constructions the cover 84 may have a different configuration or may be removed.
The illustrated chip cartridge 18 includes a body portion 88 that defines a chamber 92, and includes a locking mechanism 96 and a chip disposal door 100. The chip cartridge 18 is movable between a first position or an engaged position (
The illustrated locking mechanism 96 is biased upwardly by a biasing member or locking spring 98 and engages a lock recess 102 (
The chip cartridge 18 further includes a chip receiving portion generally designated as 108. In the illustrated embodiment, the chip receiving portion 108 includes an aperture or single aperture 112 and a movable member that is a movable panel in the form of a slidable member 116. With reference to
The illustrated slidable member 116 slides with respect to the aperture 112 between an open position, when the chip cartridge 18 is in the engaged position (
The illustrated slidable member 116 includes two tabs 120 that engage two biasing members such as springs 124 that are disposed within chip cartridge recesses 126 (
The illustrated chip disposal door 100 is coupled to the body portion 88 of the chip cartridge 18 with a hinge member 130 (
In operation, the chip cartridge 18 is moved from the disengaged position where access to the chamber 92 through the aperture 112 is substantially inhibited, to the engaged position where chips 52 may enter the chamber 92 through the aperture 112. To do this, a user simply slides the chip cartridge 18 into the support housing 22 of the base 14 until the locking mechanism 96 engages the lock recess 102. As is best seen in
To punch a stack of sheets of paper, the user slides the stack into the slots 62 of the punch pin housings 30 and actuates the hand lever 72 such that the punch pins 34 are driven through the stack and the chips 52 are pushed through the punch apertures 48, through aperture 112 of the chip receiving portion 108, and into the chamber 92. When the user desires to empty the chip cartridge 18, the release button 104 is depressed and the chip cartridge 18 is slid out of the support housing 22 of the base 14 such that the chip cartridge 18 is removed from the punch 10. When the chip cartridge 18 is removed and in the disengaged position, the springs 124 force the slidable member 116 to the closed position such that the chips 52 are substantially inhibited from exiting the chamber 92 through the aperture 112. The user may then carry the chip cartridge 18 to a waste receptacle without fear of spilling chips 52 out of the chip cartridge 18. When the chip cartridge 18 is positioned over the waste receptacle, the user may open the chip disposal door 100 to empty the chamber 92 of chips 52. Inadvertent spilling of chips 52 during this process is reduced or eliminated.
With reference to
The illustrated rotatable member 136 is biased toward the closed position by biasing members or springs such that while the chip cartridge 132 is in the disengaged position the rotatable member 136 substantially inhibits chips 52 from exiting the chamber 92 through the aperture 138. The support housing 22 of the base 14 includes engagement members (the same or different than the engagement members 128 shown in
With reference to
The punch 10 includes engagement members that are configured to deflect the flexible gasket 144 between the closed position and the open position. In the illustrated embodiment, the engagement members take the form of the punch pins 34 such that when the punching operation occurs, the punch pins 34 push the chips 52 into contact with the flexible gasket 144 and the continued force of the punching operation deflects the flexible gasket 144 to the open position and the chips 52 enter the chamber 92 through the aperture 146. After the punching operation, the flexible gasket 144 returns to the closed position. In other embodiments, the engagement members may have a different configuration. In addition, the engagement members may be included in the support housing 22 or another part of the punch 10.
With reference to
In the embodiments described above and in other embodiments not described, the chip cartridge 18, 132, 140, 152 is removably coupled to the base 14 of the punch 10 and provides a chip receiving portion 108, 134, 142, 154 that while removed from the punch 10 provides an area less than or equal to about 200 percent of the surface area of the chip 52 produced by the punch 10. In addition, other embodiments may configure the chip cartridge 18, 132, 140, 152 to not completely de-couple from the punch 10 when moved to the disengaged position. For example, the chip cartridge 18, 132, 140, 152 may be rotatable into the disengaged position without completely disconnecting from the base, or may have a cord that couples the chip cartridge 18, 132, 140, 152 to the punch in both the engaged and disengaged positions.
The embodiment shown in
The embodiment shown in
The embodiment shown in
The embodiment shown in
In addition, the chip cartridge 18, 132, 140, 152 may have more than one chip receiving portion 108, 134, 142, 154. Accordingly, some embodiments may include more than one aperture and/or more than one movable member that work together to selectively allow access to the chamber 92 of the chip cartridge 18, 132, 140, 152.
Although, various configurations of engagement members were described with respect to the above embodiments, one skilled in the art will understand that many alternatives exist to actuate the chip receiving portion 108, 134, 142, 154 to an open position. For example, an electronic system may be used to move the movable member to the open position while the chip cartridge 18, 132, 140, 152 is in the engaged or first position. Alternatively, an electronic system may open the chip receiving portion 108, 134, 142, 154 during a punching operation.
As will be understood by one skilled in the art, the invention is applicable to a wide variety of punch designs and styles. As such, the style of punch or the punched material should not limit the invention.
Various features and advantages of the invention are set forth in the following claims.
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