Chlorine resistant desalination membranes based on directly sulfonated poly(Arylene Ether Sulfone) copolymers

Abstract
The present invention provides a membrane, kit, and method of making a hydrophilic-hydrophobic random copolymer membrane. The hydrophilic-hydrophobic random copolymer membrane includes a hydrophilic-hydrophobic random copolymer. The hydrophilic-hydrophobic random copolymer includes one or more hydrophilic monomers having a sulfonated polyarylsulfone monomer and a second monomer and one or more hydrophobic monomers having a non-sulfonated third monomer and a fourth monomer. The sulfonated polyarylsulfone monomer introduces a sulfonate into the hydrophilic-hydrophobic random copolymer prior to polymerization.
Description

BRIEF DESCRIPTION OF THE DRAWINGS

For a more complete understanding of the features and advantages of the present invention, reference is now made to the detailed description of the invention along with the accompanying figures and in which:



FIGS. 1A and 1B are graphs of the percent sodium chloride rejection for commercial polyamide membranes as a function of exposure to chlorine over time;



FIG. 2A is a synthesis schematic for hydrophilic-hydrophobic random copolymers, while FIGS. 2B-2F are examples of sulfonated hydrophilic-hydrophobic random copolymers;



FIG. 3 is an apparatus for measuring salt diffusivity and solubility, from which salt permeability can be calculated;



FIG. 4 is a diffusion cell apparatus for direct salt permeability measurement;



FIG. 5 is an illustration of a pulse sequence schematic for PGSE NMR;



FIG. 6 is a synthesis scheme for BisSF hydrophobic oligomers;



FIG. 7 is an image of a NMR spectrum of a BisSF oligomer;



FIG. 8 is a synthesis scheme for BPS100 hydrophilic oligomers;



FIG. 9 is an image of a NMR spectrum of a BPS100 oligomer;



FIG. 10 is a synthesis scheme of BisSF—BPSH multi-block copolymers;



FIGS. 11A and 11B are NMR spectrums of a BisSF—BPSH hydrophilic-hydrophobic multi-block copolymer;



FIG. 12 is a NMR spectrum of BisSF—BPSH copolymers with increasing block lengths;



FIGS. 13A-13H illustrate different embodiments of the sulfonated hydrophilic-hydrophobic random copolymer;



FIG. 14A is a table comparing the properties of sulfonated hydrophilic-hydrophobic random copolymers, FIGS. 14B and 14C are structures of sulfonated hydrophilic-hydrophobic random copolymer and FIG. 14D is a table comparing the properties of various copolymers;



FIG. 15A illustrates the general structure of the sulfonated hydrophilic-hydrophobic random copolymer and FIGS. 15B-15G are graphs characterizing the sulfonated hydrophilic-hydrophobic random copolymer;



FIGS. 16A and 16B are graphs used to characterize salt permeability of sulfonated hydrophilic-hydrophobic random copolymer;



FIGS. 17A and 17B are schematics of sulfonated hydrophilic-hydrophobic block copolymers; FIG. 17C to FIG. 17D are atomic force microscopy images of the sulfonated hydrophilic-hydrophobic block copolymers; and FIG. 17E is a graph of the water and salt transport of sulfonated hydrophilic-hydrophobic block copolymers;



FIGS. 18A-18C are graphs that illustrate the effect of hydration on NaCl diffusivity, NaCl solubility and NaCl permeability for sulfonated hydrophilic-hydrophobic block copolymers having different chemical structures;



FIG. 19 is a tetrafunctional epoxy resin for cross-linking the BPS-xx copolymers;



FIG. 20 is a schematic of the synthesis of phenoxide terminated BPS-xx copolymer;



FIGS. 21A-21C are plots characterizing the phenoxide terminated BPS-xx copolymer;



FIG. 22 is a graph characterizing water uptake as a function if polymer structure;



FIG. 23 is a plot of the membrane performance under continuous exposure to free chlorine for sulfonated hydrophilic-hydrophobic random copolymer;



FIGS. 24A and 24B are graphs of the fouling of a commercial AG reverse osmosis membrane and sulfonated hydrophilic-hydrophobic random copolymers of the present invention by proteins;



FIGS. 25A and 25B are graphs of the fouling of a commercial AG reverse osmosis membrane and sulfonated hydrophilic-hydrophobic random copolymers of the present invention by oily water;



FIGS. 26A and 26B are graphs illustrating arsenic rejection by sulfonated hydrophilic-hydrophobic random copolymer membranes of FIG. 26C; and



FIG. 27 is a graph of the trade-off relationship between permeate flux and NaCl passage for sulfonated polysulfone membranes.


Claims
  • 1. A method of making a hydrophilic-hydrophobic random copolymer membrane comprising the steps of: forming a hydrophilic-hydrophobic random copolymer comprising one or more hydrophilic monomers comprising a sulfonated polyarylsulfone monomer and a second monomer and one or more hydrophobic monomers comprising a non-sulfonated third monomer and a fourth monomer, wherein the sulfonated polyarylsulfone monomer introduce a sulfonate into the hydrophilic-hydrophobic random copolymer.
  • 2. The method of claim 1, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone monomer, the second monomer comprises a biphenol, the non-sulfonated third monomer comprises a diphenylsulfone, and the fourth monomer comprise a biphenol.
  • 3. The method of claim 1, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone, the second monomer comprise a biphenol, the non-sulfonated third monomer comprises a 2,6-dichloro-benzonitrile, and the fourth monomer comprise a biphenol.
  • 4. The method of claim 1, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone, the second monomer comprise a biphenol, the non-sulfonated third monomer comprises a 4,4′-difluoro-triphenyl phosphine oxide, and the fourth monomer comprise a biphenol.
  • 5. The method of claim 1, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone, a monosulfonated-diphenylsulfone, a substituted-diphenylsulfone, or a disubstituted-diphenylsulfone.
  • 6. The method of claim 1, wherein the second monomer comprise a biphenol, a substituted biphenol, a multiply substituted biphenyl, 2,2-bis-phenylpropane, a substituted 2,2-bis-phenylpropane, a multiply substituted 2,2-bis-phenylpropane, 1,1-di(trifluoromethane)(diphenylmethane), a substituted 1,1-di(trifluoromethane)(diphenylmethane), or a multiply substituted 1,1-di(trifluoromethane)(diphenylmethane).
  • 7. The method of claim 1, wherein the non-sulfonated third monomer comprises a diphenylsulfone, a substituted diphenylsulfone, a multiply substituted diphenylsulfone, a 2,6-dichloro-benzonitrile, a substituted 2,6-dichloro-benzonitrile, a multiply substituted 2,6-dichloro-benzonitrile, 4,4′-difluoro-triphenyl phosphine oxide a substituted 4,4′-difluoro-triphenyl phosphine oxide, or a multiply substituted 4,4′-difluoro-triphenyl phosphine oxide.
  • 8. The method of claim 1, wherein the fourth monomer comprise a biphenol, a substituted biphenol, a multiply substituted biphenyl, a 2,2-bis-phenylpropane, a substituted 2,2-bis-phenylpropane, a multiply substituted 2,2-bis-phenylpropane, a 1,1-di(trifluoromethane)(diphenylmethane), a substituted 1,1-di(trifluoromethane)(diphenylmethane), or a multiply substituted 1,1-di(trifluoromethane)(diphenylmethane).
  • 9. The method of claim 1, wherein the sulfonated polyarylsulfone monomer, the second monomer, the non-sulfonated third monomer and the fourth monomer are connected individually by an ether bond.
  • 10. The method of claim 1, wherein the sulfonated polyarylsulfone monomer, the second monomer, the non-sulfonated third monomer and the fourth monomer are independently connected by an O, a S, a C, a F, a C(CH3)2 group, a CF3 group, a C(CF3) group, a C(CF3)2 group, a C(CF3)(C6H5) group, a C(O) group, a COO group, a S(O)2 group, and a P(O)(C6H5) group, or a carbon-carbon single bond.
  • 11. The method of claim 1, further comprising the step of adding one or more cross-linking agents to the hydrophilic-hydrophobic random copolymer to form a cross-linked hydrophilic-hydrophobic random copolymer.
  • 12. The method of claim 1, wherein the hydrophilic-hydrophobic random copolymer has a mole percentage between 5 and 80 percent.
  • 13. The method of claim 1, further comprising the step of forming the hydrophilic-hydrophobic random copolymer into a hydrophilic-hydrophobic random copolymer membrane.
  • 14. A hydrophilic-hydrophobic random copolymer membrane comprising: one or more hydrophilic regions comprising a sulfonated polyarylsulfone monomer and a second monomer; andone or more hydrophobic regions comprising a non-sulfonated third monomer and a fourth monomer, wherein the sulfonated polyarylsulfone monomer introduce a sulfonate into the hydrophilic-hydrophobic random copolymer.
  • 15. The composition of claim 14, wherein the sulfonated polyarylsulfone monomer, the second monomer, the non-sulfonated third monomer and the fourth monomer are connected independently by an O, a S, a C, a F, a C(CH3)2 group, a CF3 group, a CH(CF3) group, a C(CF3)2 group, a C(CF3)(C6H5) group, a C(O) group, a COO group, a S(O)2 group, and a P(O)(C6H5) group, or a carbon-carbon single bond.
  • 16. The composition of claim 14, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone monomer, the second monomer comprises a biphenol, the non-sulfonated third monomer comprises a diphenylsulfone, and the fourth monomer comprise a biphenol.
  • 17. The composition of claim 14, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone, the second monomer comprises a biphenol, the non-sulfonated third monomer comprises a 2,6-dichloro-benzonitrile, and the fourth monomer comprise a biphenol.
  • 18. The composition of claim 14, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone, the second monomer comprises a biphenol, the non-sulfonated third monomer comprises a 4,4′-difluoro-triphenyl phosphine oxide, and the fourth monomer comprise a biphenol.
  • 19. The composition of claim 14, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone, a monosulfonated-diphenylsulfone, a substituted-diphenylsulfone or a disubstituted-diphenylsulfone; the second monomer comprise a biphenol, a substituted biphenol, a multiply substituted biphenyl, a 2,2-bis-phenylpropane, a substituted 2,2-bis-phenylpropane, a multiply substituted 2,2-bis-phenylpropane, a 1,1-di(trifluoromethane)(diphenylmethane), a substituted 1,1-di(trifluoromethane)(diphenylmethane) or a multiply substituted 1,1-di(trifluoromethane)(diphenylmethane); the non-sulfonated third monomer comprises a diphenylsulfone, a substituted diphenylsulfone, a multiply substituted diphenylsulfone, a 2,6-dichloro-benzonitrile, a substituted 2,6-dichloro-benzonitrile, a multiply substituted 2,6-dichloro-benzonitrile, 4,4′-difluoro-triphenyl phosphine oxide a substituted 4,4′-difluoro-triphenyl phosphine oxide, or a multiply substituted 4,4′-difluoro-triphenyl phosphine oxide; and the fourth monomer comprise a biphenol, a substituted biphenol, a multiply substituted biphenyl, 2,2-bis-phenylpropane, a substituted 2,2-bis-phenylpropane, a multiply substituted 2,2-bis-phenylpropane, 1,1-di(trifluoromethane)(diphenylmethane), a substituted 1,1-di(trifluoromethane)(diphenylmethane), or a multiply substituted 1,1-di(trifluoromethane)(diphenylmethane).
  • 20. The composition of claim 14, wherein the sulfonated polyarylsulfone monomer, the second monomer, the non-sulfonated third monomer and the fourth monomer are individually connected by an ether bond.
  • 21. The composition of claim 14, wherein the hydrophilic-hydrophobic random copolymer membrane has a mole percentage between 5 and 80 percent.
  • 22. A method of making a chlorine tolerant hydrophilic-hydrophobic copolymer desalination membrane comprising the steps of: forming a hydrophilic-hydrophobic random copolymer comprising one or more hydrophilic monomers comprising a sulfonated polyarylsulfone monomer and a second monomer and one or more hydrophobic monomers comprising a non-sulfonated third monomer and a fourth monomer, wherein the sulfonated polyarylsulfone monomer introduce the sulfonate into the hydrophilic-hydrophobic random copolymer; andforming the hydrophilic-hydrophobic random copolymer into a hydrophilic-hydrophobic copolymer desalination membrane that is chlorine tolerant membrane.
  • 23. The method of claim 22, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone monomer, the second monomer comprises a biphenol, the non-sulfonated third monomer comprises a diphenylsulfone, and the fourth monomer comprise a biphenol.
  • 24. The method of claim 22, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone, the second monomer comprises a biphenol, the non-sulfonated third monomer comprises a 2,6-dichloro-benzonitrile, and the fourth monomer comprise a biphenol.
  • 25. The method of claim 22, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone, the second monomer comprises a biphenol, the non-sulfonated third monomer comprises a 4,4′-difluoro-triphenyl phosphine oxide, and the fourth monomer comprise a biphenol.
  • 26. The method of claim 22, wherein the sulfonated polyarylsulfone monomer comprises a disulfonated-diphenylsulfone, a monosulfonated-diphenylsulfone, a substituted-diphenylsulfone, or a disubstituted-diphenylsulfone; the second monomer comprise a biphenol, a substituted biphenol, a multiply substituted biphenyl, 2,2-bis-phenylpropane, a substituted 2,2-bis-phenylpropane, a multiply substituted 2,2-bis-phenylpropane, 1,1-di(trifluoromethane)(diphenylmethane), a substituted 1,1-di(trifluoromethane)(diphenylmethane), or a multiply substituted 1,1-di(trifluoromethane)(diphenylmethane); the non-sulfonated third monomer comprises a diphenylsulfone, a substituted diphenylsulfone, a multiply substituted diphenylsulfone, a 2,6-dichloro-benzonitrile, a substituted 2,6-dichloro-benzonitrile, a multiply substituted 2,6-dichloro-benzonitrile, 4,4′-difluoro-triphenyl phosphine oxide a substituted 4,4′-difluoro-triphenyl phosphine oxide, or a multiply substituted 4,4′-difluoro-triphenyl phosphine oxide; and the fourth monomer comprise a biphenol, a substituted biphenol, a multiply substituted biphenyl, 2,2-bis-phenylpropane, a substituted 2,2-bis-phenylpropane, a multiply substituted 2,2-bis-phenylpropane, 1,1-di(trifluoromethane)(diphenylmethane), a substituted 1,1-di(trifluoromethane)(diphenylmethane), or a multiply substituted 1,1-di(trifluoromethane)(diphenylmethane).
  • 27. A water purification kit comprising: a chlorine tolerant hydrophilic-hydrophobic copolymer desalination membrane comprising one or more hydrophilic regions comprising a sulfonated polyarylsulfone monomer and a second monomer and one or more hydrophobic regions comprising a non-sulfonated third monomer and a fourth monomer, wherein the sulfonated polyarylsulfone monomer introduce a sulfonate into the hydrophilic-hydrophobic random copolymer; anda set of instructions.
  • 28. A chlorine tolerant hydrophilic-hydrophobic multi-block copolymer desalination membrane comprising: a hydrophilic random oligomer comprising a sulfonated polyarylsulfone monomer and a second monomer; anda hydrophobic random oligomer comprising a non-sulfonated third monomer and a monomer, wherein a hydrophilic-hydrophobic multi-block copolymer desalination membrane that is chlorine tolerant and includes one or more blocks of the hydrophilic random copolymer and one or more blocks of the hydrophobic random copolymer.
  • 29. A hydrophilic-hydrophobic random copolymer desalination membrane comprising one or more units having the structure:
  • 30. The composition of claim 28, wherein the X is an O, Y is a carbon-carbon single bond, Z is a S(O)2 group, and R is a carbon-carbon single bond.
  • 31. The composition of claim 28, wherein the X is an O, Y is a carbon-carbon single bond, Z is a S(O)2 group, and R is a carbon-carbon single bond.
  • 32. The composition of claim 28, wherein the X is an O, Y is a C(CF3) group, Z is a S(O)2 group, and R is a carbon-carbon single bond.
  • 33. The composition of claim 28, wherein the X is an O, Y is a C(CH3)2 group, Z is a S(O)2 group, and R is a carbon-carbon single bond.
  • 34. The composition of claim 28, wherein the X is an O, Y is a P(O)(C6H5) group, Z is a S(O)2 group, and R is a carbon-carbon single bond.
  • 35. The composition of claim 28, wherein X is an O, Y is a C(CH3)2 group, Z is a S(O)2 group, and R is a carbon-carbon single bond.
  • 36. The composition of claim 28, wherein the hydrophilic-hydrophobic random copolymer has a mole percentage between 5 and 80 mole percent.
  • 37. A chlorine tolerant hydrophilic-hydrophobic copolymer desalination membrane containing units of the following formula:
Provisional Applications (1)
Number Date Country
60759550 Jan 2006 US