CHUCK ASSEMBLY

Abstract

The present invention provides an improved chuck having an engagement feature for positively locating and securing work engaging jaws on a chuck assembly, such as a diaphragm chuck assembly. In another aspect, the improved chuck also provides a quick change feature for rapid and improved mounting of the work engaging jaws to the chuck assembly.

Description

DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates an exploded perspective view of one embodiment of a diaphragm chuck assembly according to the teachings of the present invention.

FIG. 2 illustrates another exploded perspective view of the diaphragm chuck assembly shown in FIG. 1.

FIG. 3A illustrates an assembled top view of the diaphragm chuck assembly shown in FIG. 1.

FIG. 3B illustrates a cross-sectional view of the diaphragm chuck assembly shown in FIG. 3A.

FIG. 4A illustrates a top view of the diaphragm for the diaphragm chuck assembly shown in FIG. 3A.

FIG. 4B illustrates a cross-sectional view of the diaphragm shown in FIG. 4A.

FIG. 5A illustrates a top view of the counter-weight for the diaphragm chuck assembly shown in FIG. 4A.

FIG. 5B illustrates a cross-sectional view of the counter-weight shown in FIG. 5A.

FIG. 6A illustrates a top view of the back plate for the diaphragm chuck assembly shown in FIG. 3A.

FIG. 6B illustrates a cross-sectional view of the back plate shown in FIG. 6A.

FIG. 7 illustrates an alternate configuration of the diaphragm chuck assembly shown in FIG. 3A.

FIG. 8A illustrates the first mounting configuration for the diaphragm chuck assembly shown in FIG. 3A.

FIG. 8B illustrates a cross-sectional view of the first mounting configuration shown in FIG. 8A.

FIG. 9A and 9B illustrates an exemplary embodiment of a second mounting configuration for the chuck jaws of a diaphragm chuck assembly according to the teachings of the present invention.

FIG. 10 illustrates an exploded perspective of the jaw clamping mechanism for the second mounting configuration.

FIGS. 11A and 11B illustrate progressive views of mounting and securing of a chuck jaw to the diaphragm chuck assembly with the second mounting configuration.

FIG. 12 illustrates an exploded perspective view of an exemplary embodiment of a third mounting configuration for the chuck jaws of a diaphragm chuck assembly according to the teachings of the present invention.

FIG. 13 illustrates another exploded perspective view of the third mounting configuration shown in FIG. 12.

FIG. 14 illustrates a cross-sectional view of the third mounting configuration shown in FIG. 12.

FIGS. 15A and 15B illustrate progressive views of mounting and securing of a chuck jaw to the diaphragm chuck assembly with the third mounting configuration.

Claims

1. A diaphragm chuck assembly, the assembly including: a chuck body adapted for rotation about an axis;a diaphragm mounted to the chuck body, the diaphragm including a plurality of mounting structures attached or formed on an exterior surface of the diaphragm and radially disposed with respect to the axis;an actuator adapted for engagement with the diaphragm, the actuator configured for movement along the axis and between an engagement position and disengagement position; andwork engaging jaws removably attached to the plurality of mounting structures, wherein the mounting structures and work engaging jaws include corresponding gears or teeth adapted to locate and secure the work engaging jaws to the diaphragm, and wherein upon axial movement of the actuator the central portion of the diaphragm moves inward or outward with respect to the chuck body thereby causing the work engaging jaws to engage and/or disengage a work piece.

2. The diaphragm chuck of claim 1, wherein the mounting structure includes a locating feature adapted for locating the corresponding gears or teeth of the mounting structure and work engaging jaws during joining of the same.

3. The diaphragm chuck of claim 2, wherein the locating feature comprises a locating pin extending from the diaphragm adapted to engage a corresponding hole in the work engaging jaws.

4. The diaphragm chuck of claim 3, wherein the mounting structure comprises a separate member mounted to the diaphragm.

5. The diaphragm chuck of claim 1, wherein removable attachment of the work engaging jaws to the mounting structures comprises one or more fasteners.

6. The diaphragm chuck of claim 1, wherein removable attachment of the work engaging jaws to the mounting structures is achieved through a cam configuration formed between the jaws and the chuck assembly.

7. The diaphragm chuck of claim 6, wherein cammed configuration comprises a dual stage cammed action formed of cammed surfaces having different angular degrees with respect to each other.

8. The diaphragm chuck of claim 6, wherein the cam configuration includes: a rotatable threaded member mounted within the chuck assembly;a bar member axially movable within the chuck assembly, the bar member including corresponding threads to the rotatable member, the bar member including one or more cammed surfaces;a drive member axially movable within the chuck assembly, the drive member including one or more cammed surfaces configured to engage the cammed surfaces of the bar member at a first end and configured to engage one of the work engaging jaws at a second end,wherein upon rotation of the treaded member the bar member axially moves to cause engagement of the cammed surfaces and axially move the drive member and cause locking of the work engaging jaw to the diaphragm.

9. The diaphragm chuck of claim 8, wherein the cam configuration further includes a plurality of paws configured to engage the drive member at a first end and the work engaging jaw at a second end.

10. The diaphragm chuck of claim 9, wherein the work engaging jaw includes an elongated member configured to engage an internal portion of the plurality of paws.

11. The diaphragm chuck of claim 9, wherein the work engaging jaw includes a cylindrical member configured to engage an external portion of the plurality of paws.

12. The diaphragm chuck of claim 8, wherein the rotatable threaded member includes an engagement feature for engaging a turning member.

13. The diaphragm chuck of claim 12, wherein the turning member is electronically controllable.

14. The diaphragm chuck of claim 12, wherein the turning member is manually controllable and extends to an external portion of the diaphragm chuck.

15. The diaphragm chuck of claim 1, wherein removable attachment of the work engaging jaws to the mounting structures is achieved through a threaded mounting configuration formed between the jaws and the chuck assembly.

16. The diaphragm chuck of claim 15, wherein the threaded configuration includes a threaded collar configured to engage threads formed about the mounting structure, the threaded collar also being configured to engage one of the work engaging jaws, wherein upon rotation of the collar engages the work engaging jaws and locks the jaw to the diaphragm.

17. The diaphragm chuck of claim 15, wherein the threads of the collar are internally formed and the threads of the mounting structure are externally formed.

18. The diaphragm chuck of claim 17, wherein the collar includes a lip member having a plurality of openings formed therein for receiving a plurality of corresponding lip members formed on the work engaging jaws, wherein upon rotation the collar the lip members of the collar and jaw overlap and wherein upon continued rotation of the collar the lip member applies to force to the lip member of the jaw to draw the jaw closer to the diaphragm, cause locking of the jaw to the diaphragm or both.

19. The diaphragm chuck of claim 18, wherein the threaded configuration further includes feature for controlling the amount of rotation of the collar.

20. The diaphragm chuck of claim 19, wherein the rotational control feature comprises a projection extending inwardly from the collar and a groove formed on an exterior portion of the mount structure for receiving the projection and limiting the rotational movement of the collar.